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Stiga Lawn Tractor 8211 0210 07 Villa President Senator 2000 Classic Operators Manual
Stiga Lawn Tractor 8211 0210 07 Villa President Senator 2000 Classic Operators Manual
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ENGLISHGB Fill or top up with petrol only outdoors, and never smoke when filling or top- ping up. Fill with petrol before starting the motor. Never remove the filler cap or fill with petrol while the motor is running or still warm. CHECK THE ENGINE OIL LEVEL On delivery the crankcase is filled with SAE 30 oil. Check the oil level every time before using to ensure it is correct. The machine should be standing on level ground. Remove the dipstick and then wipe it off. Push down the dipstick fully and screw it in. Then unscrew it and pull it up again. Read off the oil level. Top up with oil to the “FULL” mark if the level comes below it (fig 11). CHECKING THE TRANSMISSION OIL LEVEL (President) On delivery the transmission is filled with SAE 20W-50 oil. Check that the oil level is correct each time the machine is used. The machine must be standing level. Read off the oil level on the reservoir. The level must be at the same height as the level indicator (fig 12). Top up the oil if necessary. Use oil of type SAE 20W-50 (service class SE, SF or SG). Cleanliness is essential when handling transmission oil. Dirt particles must be kept out of the system. Dirt can destroy the transmission. The reservoir has an integrated oil filter which re- moves larger particles from the oil. The filter does not need replacing. SAFETY SYSTEM This machine is equipped with a safety system that consists of: - a switch on the gear box (Classic - 2000 - Senator) - a switch on the transmission tension arm (President) - a switch in the seat mounting - a switch near the power take-off engagement lever (only US and Canada)- a replaceable, electronic safety module that controls the system. In order to start the machine the following are nec- essary: - gear lever in neutral (Classic - 2000 - Senator) - freewheel clutch pedal fully depressed (Pre- sident) - driver sitting on seat - power take-off engagement lever at lowest setting (i.e. power take-off disengaged) Always check the operation of the safe- ty system before using the machine! Check in the following way: - start the engine, sit on the seat, select a gear, lift your weight off the seat - the engine must stop (Classic - 2000 - Senator) - start the engine, sit on the seat, lift your weight off the seat - the engine must stop (President). - start the engine again, sit on the seat, engage the power take-off, lift your weight off the seat - the power take-off must be disengaged. - start the engine, sit on the seat, depress the foot pedal, activate the parking brake and dismount from the machine - the engine shouldnotstop (President). Do not use the machine if the safety sys- tem does not work! Take the machine to a service agent for inspection. STARTING ENGINE 1. Open the fuel shut-off valve (fig 13). 2. Make sure that the sparking plug cable is prop- erly in place. 3. Check to make sure the power take-off is en- gaged. 4a. Classic - 2000 - Senator: Put the gear lever in neutral. 4b. President: Put the drive lever into neutral. 5. Starting cold engine - put the throttle control in the choke position. Starting warm engine - put the throttle control at full throttle (1 - 1.5 cm above the choke position). 6. Depress the pedal fully. 7. Turn the starter key and start the engine. 8. Once the engine has started, move the throttle

ENGLISHGB control gradually to full throttle if the choke has been used. 9. When starting from cold do not make the ma- chine work under load immediately, but let the en- gine run for some minutes first. This will allow the oil to warm up. STOPPING Disengage the power take-off and apply the park- ing brake. Allow the engine to idle for 1 - 2 min- utes. Stop the engine by switching off the ignition key. Close the fuel shut-off valve. This is particularly important if the machine is to be transported on a trailer, for example. If the machine is left unattended to, re- move the lead from the spark plug. Also remove the starter key. The engine may be very warm immedi- ately after it is shut off. Do not touch the silencer, cylinder or cooling flanges as it can cause burns and injury. OPERATING Make sure that there is the correct quantity of oil in the engine when driving on slopes (oil level on “FULL”). Be careful when driving on slopes. No sudden starting or stopping when mov- ing up or down a slope. Never drive across a slope. Move from the top and down, and from down to the top. When travelling down hill on slopes greater than 20°, the back wheels can lift from the ground. The machine is, however, prevented from tipping over forwards by the mower deck. The machine, equipped with original accessories, must not be driven on slopes greater than 10° in any direction. Reduce the speed on slopes and when moving the machine in sharp bend-like patterns to prevent the machine from turning over or you losing control over the machine. Do not turn the steering wheel to full lock when driving at full speed and full throttle. The machine may turn over.Keep hands and feet well away from the chain and seat bracket to avoid having them squeezed. Never operate the ma- chine without the engine casing. When in operation always run the engine at full throttle. MAINTENANCE No service should be carried out on the machine unless: -theenginehasbeenstopped -the ignition key has been removed -the spark plug cable has been removed from the sparking plug -the parking brake is applied -the power take-off is disengaged CLEANING To reduce the risk of fire: - keep the engine, muffler, battery and fuel tank free from grass, leaves and oil. - regularly check the machine for oil and/or fuel leakage. NOTE! If a jet-wash cleaner is used, do not point it directly at the transmission. CHANGING ENGINE OIL Change the oil for the first time after 5 hours run- ning and then at every 50 hours running, or at least once a season. Change oil when the engine is warm. Always use a good grade of oil (service grade SE, SF or SG). The motor oil may be very warm if it is drained off directly after the motor is shut off. Therefore, allow the motor to cool a few minutes before draining the oil. 1. Tilt the machine to the left. 2. Screw out the oil drain plug F (fig 14). This is situated on the left side of the engine (viewed from rear). Let the oil run out into a collection vessel. Do not allow oil to get on the v-belts. 3. Screw in the plug again. 4. Remove the dipstick and fill up with new oil. Oil capacity: Classic - 1,1 Litres

ENGLISHGB Senator, 2000, President - 1,4 Litres. Oil type summer: SAE-30 (SAE 10W-30 can also be used. However, oil con- sumption can increase somewhat if 10W-30 is used. Therefore check the oil level more regularly if you use this type of oil). Oil type winter: SAE 5W-30 (SAE 10W-30 can also be used). Use oil without any additives. Do not fill too much oil as this can result in over- heating of the engine. Check the oil every time when topping up. The level should come up to the “FULL” mark. CHANGING THE TRANSMISSION OIL (President) The transmission oil does not normally require changing. AIR BLEEDING (President) When the machine is new, there may be air pockets in the transmission oil. The oil looks as if it con- tains “foam”. This normally causes the machine to run slowly and lack power. 1. Push the disengagement lever to the forward po- sition. 2. With the engine running and the freewheel clutch pedal released, move the drive lever for- ward and hold it in the forward position for 5 sec. 3. Then move the drive lever to the reverse posi- tion and hold it there for 5 sec. 4. Repeat the procedure 4 - 5 times. LUBRICATION The machine has three grease nipples G on the rear axle which are lubricated with universal grease every 25 hours running (fig 15 - 16). All plastic bearings (rear wheel, steering turntable, pedal and steering column bearings, as well as ca- ble rollers) are lubricated with universal grease twice per season. The power take-off and clutch tensioning arm joints are lubricated with universal grease twice per season. Grease the steering cable regularly. This is essen-tial to the service life of the cable. The drive chain H and other mechanically actuated joints are lubricated with oil twice per season (fig 21). The gearbox (Classic, 2000, Senator) and differen- tial are filled with grease at the factory. If they are not opened (which must only be done by a special- ist), no filling with grease should normally be done. BATTERY Check the acid level regularly. The acid level should be between “UPPER” and “LOWER” on the battery. When adjusting the lev- el only use distilled water (battery water). The battery acid is extremely corrosive and can cause burns and injury to skin and clothing. Always use rubber gloves, and glasses (goggles) to protect the eyes. Avoid inhaling any acid vapour. Do not incline the battery too much so that the battery acid can run out on to hands or clothing. If this should hap- pen, flush with lots of water. If the battery terminals are coated with oxide they should be cleaned. Clean the battery terminals with a wire brush and grease them. AIR FILTER Important! Never operate the engine without the air cleaner being fitted. Clean the foam pre-filter I every 3 months or after every 25 hours of operation, whichever comes first (fig 17). Clean the paper filter insert J once a year or after every 100 hours of operation, whichever comes first (fig 17). NOTE! The filter should be cleaned more often if the machine operates on dusty ground. 1. Remove the protective cover of the air filter and the foam plastic filter. 2. Wash the pre-cleaner in liquid detergent and wa- ter. Squeeze dry. Pour a little oil on the filter and squeeze in the oil. 3. Loosen and remove the nut which hold the paper filter. Lift our the paper filter and thoroughly clean the air filter housing to prevent dirt from entering

ENGLISHGB the carburettor. 4. Clean the paper filter as follows: Knock it light- ly against a flat surface. If the filter is very dirty, change it. 5. Assemble in the reverse order. Petroleum-based solvents such as kerosene must not be used for cleaning the paper filter as these can destroy the filter. Do not use compressed air for cleaning the paper filter. The paper filter must not be oiled. COOLING AIR INTAKE The engine is air-cooled. A blocked cooling sys- tem can damage the engine. The engine should be cleaned at least once a year or every 100 hours run- ning. Remove the fan casing. Clean the cooling fins on the cylinder, the fan and the rotating protective grille (fig 18). Glean more frequently if mowing dry grass. SPARKING PLUG An oily and sooty sparking plug with burnt elec- trodes makes the engine difficult to start. Clean the plug with a wire brush (do not sand- blast) and reset the spark gap to 0.75 mm. Replace the sparking plug if the electrodes are bad- ly burnt. For replacing a sparking plug, a sparking plug sleeve AC and torsion pin AD are provided in the plastic bag containing accessories. The engine manufacturer recommends: Champion J19LM. CARBURETTOR The carburettor is positioned at the factory and ad- justment should not be necessary. If the carburettor after all has to be adjusted, con- tact a service station. ADJUSTING POWER TAKE - OFF If the v-belt on the double belt pulley slips when the power take-off is engaged it can be tensioned by screwing in the nut K on the power take-off rod (fig 19). CHANGING DRIVE BELTS Always use genuine belts. They fit exactly and last longest.When changing a v-belt, lift up one side of the ma- chine (with carburettor upwards) and place a crate or similar under the front wheel. Do not forget to block the other front wheel so that the machine cannot roll. Turn the rear wheels to the slewed po- sition. N.B. If the machine has to be tilted more than 45° the battery must be removed. DRIVE BELT ENGINE - DOUBLE BELT PULLEY 1. Loosen the belt yoke L on the engine belt pulley and turn it aside (fig 20). 2. Loosen and remove the belt guide M on the dou- ble belt pulley. 3. Loosen and remove the belt guide N on the pow- er take-off tensioning roller. 4. Remove the v-belt. 5. Place on the new v-belt and assemble in the re- verse order. 6. The belt yoke L on the engine belt pulley should be 3 - 5 mm from the v-belt when the belt is ten- sioned. DRIVE BELT ENGINE - TRANSMISSION 1. Loosen the belt yoke L on the engine belt pulley and turn it aside (fig 20). 2. Lift off the lower v-belt. 3. Loosen the tensioning roller O on the clutch arm. 4. Remove the v-belt. 5. Place on the new v-belt and assemble it in the re- verse order. Fitting is facilitated if the pedal is pressed down. 6. Adjust the clutch rod (se “Adjusting clutch”). 7. The belt yoke L on the engine belt pulley should be 3 - 5 mm from the v-belt (lower) when the belt is tensioned. ADJUSTING CHAIN Classic - 2000 - Senator: If the chain is too slack it can be tensioned by screwing down the nut P on the turnbuckle. Do not tension the chain too hard (fig 21A). President: If the chain is too slack, it can be tensioned by un- doing the bolt P. Push the chainwheel downwards

ENGLISHGB to tension the chain. The bolt should then be tight- ened again securely. Do not over-tension the chain (fig 21B). ADJUSTING CLUTCH The clutch rod should be adjusted so that the free travel on the pedal is 5 - 10 mm. The pedal clearance is adjusted with the nuts Q. The free travel on the pedal is increased when the nuts on the clutch rod are screwed in (fig 22). ADJUSTING STEERING CABLE After a few hours running the steering cable should be adjusted Tension the steering cable by screwing in nut R (fig 23). IMPORTANT! The “end screw” of the steering cable must be held firmly while adjusting. Hold with an adjustable spanner or similar in the flats on the “end screw”. Adjust the steering cable until all slack is taken up. CHANGING STEERING CABLE The steering cable is a wearing part that must be changed if necessary. 1. Remove the old steering cable. 2. Attach the “end nut” of the steering cable to screw S. Do not tighten the screw fully (fig 23). 3. Place the steering cable in the groove on the steering disc and on jockey rollers T and U. 4. Wind the steering cable 1 turns clockwise on the inner half of the steering pulley (inside hole in the steering pulley). 5. Press the riveted pawl into the hole in the steer- ing pulley. 6. Wind the steering cable a further 1 turns clock- wise on the outer half of the steering pulley (out- side hole in the steering pulley). 7. Place the steering cable on jockey rollers V, and X. 8. Place the steering cable in the groove on the steering disc and insert the “end screw” of the ca- ble through the hole in the welded lip on the steer- ing disc. 9. Fit the spring on the “end screw” and attach it with the washer and nut R. 10. Place the cable retainers as shown in the figureand tighten the screws. 11. Tighten screw S. 12. Tension the steering cable by screwing in nut R. IMPORTANT! The “end screw” of the steering cable must be held firmly while adjusting. Hold with an adjustable spanner or similar in the flats on the “end screw”. Adjust the steering cable until all slack is taken up. Grease the steering cable. 13. Adjust the cable again after a few hours run- ning. 14. Do not tension the steering cable too hard as this can cause unnecessary wear on the cable, jock- ey rollers etc. ADJUSTING THE NEUTRAL POSI- TION (President) If the machine moves (creeps) when the drive lever is in the marked neutral position, adjustment is re- quired. 1. Start the engine and allow it to idle. 2. The freewheel clutch pedal must not be de- pressed. (Someone must sit on the seat otherwise the engine will stop). 3. Undo bolts Y slightly (fig 24). 4. With the drive lever in the neutral position, si- multaneously move the locating plateanddrive le- ver forward or backward carefully until the machine stands completely still. 5. Tighten bolts Y. On the rear bolt is an eccentric spacer. By turning this spacer it is possible to set how far the drive le- ver can be moved backward, i.e. set the maximum reverse speed. Reverse speed can be adjusted in the range 6 -10 kph. Do not adjust the reverse speed so that it is unnecessarily high. The machine will be difficult to control. ADJUSTING THE DRIVE LEVER (President) Drive lever inertia is adjusted by loosening or tightening lock-nut Z (fig 25). If the cruise control function is required, the nut should be tightened. The drive lever will remain as currently set but more effort will be required to

ENGLISHGB move the lever. If the nut is loosened, the lever will be easier to move. This can, however, mean that it is necessary to hold the lever continuously. Adjust the inertia so that it suits your personal driv- ing style and type of lawn. ADJUSTING BRAKE (Classic - 2000 - Senator) The machine is provided with a disc brake on the gearbox. If insufficient braking action is obtained when the pedal is pressed down, proceed as follows: Screw in adjusting nut A (fig 26). IMPORTANT! The brake must not make contact when the pedal is fully released. After adjustment, make sure the clutch is always activated before the brake. STIGA reserves the right to make changes in the product without prior notice.