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Yamaha E70 Owners Manual

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    							Maintenance
    75
    of cooling the engine, which can
    cause serious overheating. Be sure
    the connector is tightened securely
    on the fitting after flushing the en-
    gine.
     [ECM00541] 
    TIP:
    ●When flushing the engine with the boat in
    the water, tilting up the outboard motor un-
    til it is completely out of the water will
    achieve better results.
    ●For cooling system flushing instructions,
    see page 71.
    EMU28451
    Cleaning the outboard motor
    After use, wash the exterior of the outboard
    motor with fresh water. Flush the cooling
    system with fresh water.
    EMU28461
    Checking painted surface of 
    outboard motor
    Check the outboard motor for scratches,
    nicks, or flaking paint. Areas with damaged
    paint are more likely to corrode. If necessary,
    clean and paint the areas. A touch-up paint is
    available from your Yamaha dealer.
    EMU2848A
    Periodic maintenance
    WA R N I N G
    EWM01871
    These procedures require mechanical
    skills, tools, and supplies. If you do nothave the proper skills, tools, or supplies
    to perform a maintenance procedure,
    have a Yamaha dealer or other qualified
    mechanic do the work.
    The procedures involve disassembling
    the motor and exposing dangerous parts.
    To reduce the risk of injury from moving,
    hot, or electrical parts:
    ●Turn off the engine and keep the key(s)
    and engine shut-off cord (lanyard) with
    you when you perform maintenance un-
    less otherwise specified.
    ●The power trim and tilt switches oper-
    ate even when the ignition key is off.
    Keep people away from the switches
    whenever working around the motor.
    When the motor is tilted, keep away
    from the area under it or between it and
    the clamp bracket. Be sure no one is in
    this area before operating the power
    trim and tilt mechanism.
    ●Allow the engine to cool before han-
    dling hot parts or fluids.
    ●Always completely reassemble the mo-
    tor before operation.
    Maintenance, replacement, or repair of
    the emission control devices and sys-
    tems may be performed by any marine
    engine repair establishment or individual.
    All warranty repairs, however, including
    those to the emission control system,
    must be performed by an authorized
    Yamaha marine dealership.
    A service manual is available for purchase
    through your Yamaha dealer for owners who
    have the mechanical skills, tools, and other
    equipment necessary to perform mainte-
    nance not covered by this owner’s manual.
    EMU28511
    Replacement parts
    If replacement parts are necessary, use only
    ZMU02550
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    							Maintenance
    76
    genuine Yamaha parts or parts of equivalent
    design and quality. Any part of inferior quality
    may malfunction, and the resulting loss of
    control could endanger the operator and
    passengers. Yamaha genuine parts and ac-
    cessories are available from your Yamaha
    dealer.
    EMU35521
    Maintenance interval guidelines
    The service intervals provided in the Mainte-
    nance Chart were developed based upon
    “typical” use that includes operating at varied
    speeds, with sufficient time for engine warm
    up and cool-down, a medium to light load,
    and an average cruising speed near the
    3000 to 4000 rpm range. As with any engine,
    however, if your normal operating conditions
    are different, you should consider service
    more often than shown, especially how often
    you change your engine oil and gear oil. Ex-
    amples might include extended wide-open-
    throttle use or long periods of trolling or
    idling, carrying heavy loads, or frequent
    starting and stopping or shifting. More fre-
    quent maintenance will often pay off many
    times over in increased engine life and great-
    er owner satisfaction. Consult your Yamaha
    dealer for additional maintenance recom-
    mendations.
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    							Maintenance
    77
    EMU34446
    Maintenance chart 1
    TIP:
    ●Refer to the sections in this chapter for explanations of each owner-specific action.
    ●The maintenance cycle on these charts assume usage of 100 hours per year and regular
    flushing of the cooling water passages. Maintenance frequency should be adjusted when
    operating the engine under adverse conditions such as extended trolling.
    ●Disassembly or repairs may be necessary depending on the outcome of maintenance
    checks.
    ●Expendable or consumable parts and lubricants will lose their effectiveness over time and
    through normal usage regardless of the warranty period.
    ●When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should
    be flushed with clean water after each use.
    The “ ” symbol indicates the check-ups which you may carry out yourself.
    The “ ” symbol indicates work to be carried out by your Yamaha dealer.
    Item ActionsInitial Every
    20 hours 
    (3 
    months)100 
    hours 
    (1 year)300 
    hours 
    (3 years)500 
    hours 
    (5 years)
    Anode(s) (external)Inspection or replace-
    ment as necessary
    Anode(s) (cylinder 
    head, thermostat 
    cover)Inspection or replace-
    ment as necessary
    Anodes (exhaust cover, 
    cooling water passage 
    cover, Rectifier Regula-
    tor cover)Replacement
    Battery (electrolyte 
    level, terminal)Inspection
    Battery (electrolyte 
    level, terminal)Fill, charging or replac-
    ing as necessary
    Cooling water leakageInspection or replace-
    ment as necessary
    Cowling lock lever Inspection
    Engine starting condi-
    tion/noiseInspection
    Engine idle 
    speed/noiseInspection
    Engine oil Replacement
    Engine oil filter (car-
    tridge)Replacement
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    							Maintenance
    78
    Fuel filter (can be dis-
    assembled)Inspection or replace-
    ment as necessary
    Fuel line (High pres-
    sure)Inspection
    Fuel line (High pres-
    sure)Inspection or replace-
    ment as necessary
    Fuel line (Low pres-
    sure)Inspection
    Fuel line (Low pres-
    sure)Inspection or replace-
    ment as necessary
    Fuel pumpInspection or replace-
    ment as necessary
    Fuel/engine oil leakage Inspection
    Gear oil Replacement
    Greasing points Greasing
    Impeller/water pump 
    housingInspection or replace-
    ment as necessary
    Impeller/water pump 
    housingReplacement
    Power trim and tilt unit Inspection
    Propeller/propeller 
    nut/cotter pinInspection or replace-
    ment as necessary
    Shift link/shift cableInspection, adjustment 
    or replacement as nec-
    essary
    Spark plug(s)Inspection or replace-
    ment as necessary
    Spark plug caps/spark 
    plug wiresInspection or replace-
    ment as necessary
    Water from the cooling 
    water pilot holeInspection
    Throttle link/throttle 
    cable/throttle pick-up 
    timingInspection, adjustment 
    or replacement as nec-
    essary
    ThermostatInspection or replace-
    ment as necessary
    Timing beltInspection or replace-
    ment as necessary
    Valve clearanceInspection and adjust-
    ment Item ActionsInitial Every
    20 hours 
    (3 
    months)100 
    hours 
    (1 year)300 
    hours 
    (3 years)500 
    hours 
    (5 years)
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    							Maintenance
    79
    EMU34451
    Maintenance chart 2
    Cooling water inlet Inspection
    Main switch/stop switchInspection or replace-
    ment as necessary
    Wire harness connec-
    tions/wire coupler con-
    nectionsInspection or replace-
    ment as necessary
    (Yamaha) Meter/gauge Inspection
    Fuel tank (Yamaha por-
    table tank)Inspection and clean-
    ing as necessary
    Item ActionsEvery
    1000 hours
    Exhaust guide/exhaust 
    manifoldInspection or replace-
    ment as necessary
    Timing belt ReplacementItem ActionsInitial Every
    20 hours 
    (3 
    months)100 
    hours 
    (1 year)300 
    hours 
    (3 years)500 
    hours 
    (5 years)
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    							Maintenance
    80
    EMU28933
    Greasing
    Yamaha marine grease (Water resistant grease)
    F50, F60, T50, T60
    ZMU05087
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    							Maintenance
    81
    F70A
    ZMU07089
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    							Maintenance
    82
    F70HA
    EMU28957
    Cleaning and adjusting spark plug
    The spark plug is an important engine com-
    ponent and is easy to inspect. The condition
    of the spark plug can indicate something
    about the condition of the engine. For exam-
    ple, if the center electrode porcelain is very
    white, this could indicate an intake air leak or
    carburetion problem in that cylinder. Do not
    attempt to diagnose any problems yourself.
    Instead, take the outboard motor to a
    Yamaha dealer. You should periodically re-
    move and inspect the spark plug because
    heat and deposits will cause the spark plug
    to slowly break down and erode.
    1. Remove the spark plug caps from the
    spark plugs.
    2. Remove the spark plug. If electrode ero-
    sion becomes excessive, or if carbonand other deposits are excessive, you
    should replace the spark plug with an-
    other of the correct type. WARNING!
    When removing or installing a spark
    plug, be careful not to damage the in-
    sulator. A damaged insulator could
    allow external sparks, which could
    lead to explosion or fire.
     [EWM00561] 
    3. Be sure to use the specified spark plug,
    otherwise the engine may not operate
    properly. Before fitting the spark plug,
    ZMU07088
    Standard spark plug:
    F50TR DPR6EB-9
    F60TR DPR6EB-9
    F70A LKR7E
    T50TR DPR6EB-9
    T60TR DPR6EB-9
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    							Maintenance
    83
    measure the electrode gap with a wire
    thickness gauge; replace it if out of spec-
    ification.
    4. When fitting the plug, wipe off any dirt
    from the threads, and then screw it in to
    the correct torque.
    TIP:
    If a torque-wrench is not available when you
    are fitting a spark plug, a good estimate of
    the correct torque is 1/4 to 1/2 a turn past fin-
    ger-tight. Have the spark plug adjusted to the
    correct torque as soon as possible with a
    torque-wrench.
    EMU29044
    Inspecting idle speed
    WA R N I N G
    EWM00451
    ●Do not touch or remove electrical parts
    when starting or during operation.
    ●Keep hands, hair, and clothes away
    from the flywheel and other rotating
    parts while the engine is running.
    NOTICE
    ECM00490
    This procedure must be performed while
    the outboard motor is in the water. A
    flushing attachment or test tank can be
    used.
    If the boat is not equipped with a tachometer
    for the outboard motor, use a diagnostic ta-
    chometer for this procedure. Results may
    vary depending on whether testing is con-
    ducted with the flushing attachment, in a test
    tank, or with the outboard motor in the water.
    1. Start the engine and allow it to warm up
    fully in neutral until it is running smooth-
    ly.
    2. Once the engine has warmed up, verify
    whether the idle speed is set to specifi-
    cation. For idle speed specifications, see
    page 14. If you have difficulty verifying
    the idle speed, or the idle speed requires
    adjustment, consult a Yamaha dealer or
    other qualified mechanic.
    EMU37494
    Changing engine oil
    NOTICE
    ECM01710
    Change the engine oil after the first 20
    hours of operation or 3 months, and ev-
    ery 100 hours or at 1-year intervals there-
    after. Otherwise the engine will wear
    quickly.
    1. Spark plug gap
    2. Spark plug part number
    3. Spark plug I.D. mark (NGK)
    Spark plug gap:
    0.8–0.9 mm (0.031–0.035 in)
    Spark plug torque:
    F50TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb)
    F60TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb)
    F70A 17.0 Nm (1.73 kgf-m, 12.5 ft-lb)
    T50TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb)
    T60TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb)
    6C1-9-19.book  83 ページ  2010年2月17日 水曜日 午後1時38分 
    						
    							Maintenance
    84
    The engine oil should be extracted with an oil
    changer.
    1. Put the outboard motor in an upright po-
    sition (not tilted). NOTICE: If the out-
    board motor is not level, the oil level
    indicated on the oil dipstick may not
    be accurate.
     [ECM01861] 
    2. Start the engine. Warm it up and keep
    the idle speed for 5-10 minutes.
    3. Stop the engine and leave it for 5-10
    minutes.
    4. Remove the top cowling.
    5. Remove the oil filler cap. Pull out the dip-
    stick and use the oil changer to extract
    the oil completely.
    6. Add the correct amount of oil through the
    filler hole. Put back the filler cap and the
    dipstick. NOTICE: Overfilling the oil
    could cause leakage or damage. If theoil level is above the upper level
    mark, drain until the level meets the
    specified capacity.
     [ECM01850] 
    7. Leave the outboard motor for 5-10 min-
    utes.
    8. Remove oil dipstick and wipe it clean.
    9. Insert the dipstick and remove it again.
    Be sure to completely insert the dipstick
    1. Oil changer
    ZMU03659
    1
    ZMU06187
    1. Oil filler cap
    1. Oil filler cap
    Recommended engine oil:
    4-stroke outboard motor oil
    Replacement engine oil quantity (at peri-
    odic maintenance):
    Without oil filter replacement: 
    1.9 L (2.01 US qt, 1.67 Imp.qt)
    With oil filter replacement: 
    2.1 L (2.22 US qt, 1.85 Imp.qt)
    1
    ZMU05101
    1
    ZMU07091
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