Yamaha EF1000iS Service Manual

							7-9
LUBRICATION POINT AND TYPE OF LUBRICANTSSPEC
LUBRICATION POINT AND TYPE OF LUBRICANTS
Part name Type of lubricants
Oil seal lip (All) Lithium-soap base grease
Connecting rod big end Engine oil
Crank pin Engine oil
Connecting rod bolt Engine oil
Piston pin Engine oil
Piston Engine oil
Camshaft 1 Engine oil
Crankshaft bearing Engine oil
Valve stem Molybdenum disulfide oil
Valve stem end Molybdenum disulfide oil
Valve rocker arm shaft Molybdenum disulfide oil
Valve push rod Engine oil
Valve cam follower Engine oil
Camshaft gear Engine oil
Camshaft lobe Engine oil
Decompressor cam Engine oil
Crankcase 2 bearing Engine oil
7VV10-07  02.10.7 1:40 PM  Page 9 
						

							7-10
WIRE ROUTING DIAGRAMSPEC
WIRE ROUTING DIAGRAM
CONTROL BOX PANEL AND BEHIND CONTROL BOX
å ∫
12
345
6
78
9
0 q w
e r t
OrB
BWW
R
Br
Br
Y
B/WBr
R
YB/WBB/WG/Y B R B
1Speed limiter
2TCI unit
3AC receptacle (7.5 A×2)
4Over load warning light (Red)
5Pilot light (Green)
6Oil warning light (Red)
7Choke knob
8Change link
9Engine switch
0Economy switch
qDC circuit breaker
wDC receptacle (12V-8A)
eDC receptacle lead
rAC receptacle lead
tClampåWhite tape side.
∫Clamp with each white tape.COLOR CODE
B ........Black
Br .......brown
G ........Green
L.........Blue
Or.......Orange
R ........Red
W .......White
Y ........Yellow
B/W ....Black/White
G/Y ....Green/Yellow
7VV10-07  02.10.9 8:37 AM  Page 10 
						

							7-11
WIRE ROUTING DIAGRAMSPEC
ENGINE AND GENERATOR
1Rectifier
2Ignition coil lead connector
3AC coil 1, 2 lead
4Ignition coil lead
5Clamp
6DC coil lead
7Ground lead
8Control motor lead
9Rectifier stayåTo control box.
∫From ignition coil.
çClamp the generator lead with clamp.
∂Insert the AC coil 1, 2 lead, DC coil lead and the
clamp them.
´To controller.
ƒCertainly connect the each leads.
å∫
ç
∂ ´
ƒ
12
3
4
5
6 7
8 9
7VV10-07  02.10.7 1:40 PM  Page 11 
						

							7-12
WIRE ROUTING DIAGRAMSPEC
4 å
∫
1
2
3
5
6
7 8
1Control motor
2AC coil 1, 2 lead
3DC coil lead
4Control box
5Control unit
6Ignition coil lead
7Control motor lead
8Ground leadåFrom generator.
∫To rectifier.
7VV10-07  02.10.7 1:40 PM  Page 12 
						

							7-13
WIRE ROUTING DIAGRAMSPEC
å
∫
12
3
4
5
6
7
8 9
1AC coil 1, 2 lead
2Ignition coil lead
3DC coil lead
4Control unit
5Rectifier
6Rectifier stay
7Control motor lead
8Ground lead
9Control motoråTo control box.
∫Pass the control motor lead under the fuel hose.
7VV10-07  02.10.7 1:40 PM  Page 13 
						

							7-14
WIRE ROUTING DIAGRAMSPEC
å
∫
ç1
2
3
4
5
6 7
∂
1Spark plug cap
2High-tension cord
3Ignition coil lead
4Ignition coil
5Oil level switch
6Oil level switch lead
7Ground leadåInstall the spark plug cap until stop the spark plug.
∫To TCI unit.
çTighten with the ground lead with oil level switch.
∂After tightened, adjust the both air gaps to 0.5 ±
0.1 mm (0.02 ± 0.004 in).
7VV10-07  10/9/02 9:01 AM  Page 14 
						

							7-15
WIRE ROUTING DIAGRAMSPEC
å
∫ ç
∂ ∂
´ƒ12
2 34
5
6
7
8
9
0
q
w
e
e
er
y t
©
˙
C
B
ABC
A
1Pipe 4
2Change link
3Choke cable
4Pipe 3
5Fuel tank cap assembly
6Strainer
7Holder
8Fuel pump assembly
9Fuel tank
0Pipe 2
qLotating damper
wFiler net 1
eFuel pipe
rAir vent hosetDrain hose
yLever
åInstall the clip as shown.
∫Refer the angle A.
çInstall the hoses until it stops.
∂Less than 1.5 mm (0.059 in).
´Mating the white both marks.
ƒDo not contact to install the clip and lever.
©Do not remove the rollett nut, when install the fuel
change link cable.
˙Fully pushed the choke knob as shown, when
install the choke cable to the carburetor.
7VV10-07  02.10.7 1:40 PM  Page 15 
						

							PRINTED ON RECYCLED PAPERPRINTED IN USA
YAMAHA MOTOR CO., LTD.
(E)
7VV-Cover  02.9.26 1:53 PM  Page 2