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Yamaha F 25 Manual

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    							Operation
    26
    EMU27872Adjusting trim angle for manual tilt 
    models
    There are 4 or 5 holes provided in the clamp
    bracket to adjust the outboard motor trim an-
    gle.
    1. Stop the engine.
    2. Tilt the outboard motor up, and then re-
    move the trim rod from the clamp bracket.
    3. Reposition the rod in the desired hole.
    To raise the bow (“trim-out”), move the rod
    away from the transom.
    To lower the bow (“trim-in”), move the rod to-
    ward the transom.
    Make test runs with the trim set to different an-
    gles to find the position that works best for
    your boat and operating conditions.
    WARNING
    EWM00400
    Stop the engine before adjusting the
    trim angle.
    Use care to avoid being pinched when
    removing or installing the rod.
    Use caution when trying a trim position
    for the first time. Increase speed gradu-
    ally and watch for any signs of instability
    or control problems. Improper trim an-
    gle can cause loss of control.
    NOTE:
    The outboard motor trim angle can be
    changed approximately 4 degrees by shifting
    the trim rod one hole.
    EMU27911Adjusting boat trim
    When the boat is on plane, a bow-up attitude
    results in less drag, greater stability and effi-
    ciency. This is generally when the keel line of
    the boat is up about 3 to 5 degrees. With the
    bow up, the boat may have a greater tenden-
    cy to steer to one side or the other. Compen-
    sate for this as you steer. The trim tab can
    also be adjusted to help offset this effect.
    When the bow of the boat is down, it is easier
    to accelerate from a standing start onto plane.
    Bow Up
    Too much trim-out puts the bow of the boat
    too high in the water. Performance and econ-
    omy are decreased because the hull of the
    boat is pushing the water and there is more air
    drag. Excessive trim-out can also cause the
    propeller to ventilate, which reduces perfor-
    mance further, and the boat may “porpoise”
    (hop in the water), which could throw the op-
    erator and passengers overboard.
    1. Trim rod
    U69M15E0.book  Page 26  Wednesday, April 5, 2006  4:48 PM 
    						
    							Operation
    27
    Bow Down
    Too much trim-in causes the boat to “plow”
    through the water, decreasing fuel economy
    and making it hard to increase speed. Operat-
    ing with excessive trim-in at higher speeds
    also makes the boat unstable. Resistance at
    the bow is greatly increased, heightening the
    danger of “bow steering” and making opera-
    tion difficult and dangerous.
    NOTE:
    Depending on the type of boat, the outboard
    motor trim angle may have little effect on the
    trim of the boat when operating.
    EMU27921
    Tilting up and down
    If the engine will be stopped for some time or
    if the boat is moored in shallows, the outboard
    motor should be tilted up to protect the propel-
    ler and casing from damage by collision with
    obstructions, and also to reduce salt corro-
    sion.
    WARNING
    EWM00220
    Be sure all people are clear of the out-
    board motor when tilting up and down,
    also be careful not to pinch any body parts
    between the drive unit and engine bracket.
    WARNING
    EWM00230
    Leaking fuel is a fire hazard. Tighten the
    air vent screw and place the fuel cock in
    the closed position if the outboard motor
    will be tilted for more than a few minutes.
    Otherwise fuel may leak.
    CAUTION:
    ECM00231
    Before tilting the outboard motor, follow
    the procedure under “Stopping engine”
    in this chapter. Never tilt the outboard
    motor while the engine is running. Se-
    vere damage from overheating can re-
    sult.
    Do not tilt up the engine by pushing the
    tiller handle because this could break
    the handle.
    Keep the power unit higher than the pro-
    peller at all times. Otherwise water could
    run into the cylinder and cause damage.
    The outboard motor cannot be tilted
    when in reverse or when the outboard
    motor is turned 180° (facing the rear).
    U69M15E0.book  Page 27  Wednesday, April 5, 2006  4:48 PM 
    						
    							Operation
    28
    EMU27964Procedure for tilting up (manual tilt 
    models)
    1. Place the gear shift lever in neutral (if
    equipped) and face the outboard motor
    forward.
    2. On full-pivot system models, tighten the
    steering friction adjuster by turning it
    clockwise to prevent the motor from turn-
    ing freely.
    3. Tighten the air vent screw. On models
    equipped with a fuel joint, disconnect the
    fuel line from the outboard motor.
    4. Close the fuel cock.5. Tilt support bar equipped models: Hold
    the rear of the top cowling or the rear han-
    dle (if equipped) with one hand and tilt the
    outboard motor up fully until the tilt sup-
    port bar automatically locks.
    6. Tilt support knob equipped models: Hold
    the rear of the top cowling with one hand,
    fully tilt the outboard motor up, and push
    the tilt support knob into the clamp brack-
    et.
    7. Tilt support lever equipped models: Hold
    the rear handle and tilt the engine up fully
    until the tilt support lever automatically
    locks.
    NOTE:
    Tilt support lever/bar equipped models: If the
    motor is not facing forward, the tilt support le-
    ver/bar cannot automatically turn to the
    U69M15E0.book  Page 28  Wednesday, April 5, 2006  4:48 PM 
    						
    							Operation
    29
    locked position. If the tilt support lever/bar
    does not automatically lock, swing the motor
    a little to the left and right.
    EMU28032Procedure for tilting down (manual tilt 
    models)
    1. Slightly tilt the outboard motor up.
    2. If equipped with the tilt support bar: Slow-
    ly tilt the outboard motor down while pull-
    ing the tilt support bar lever up.
    3. If equipped with the tilt support knob: Pull
    the knob out, and then slowly tilt the out-
    board motor down.
    4. If equipped with the tilt support lever:
    Slowly tilt the outboard motor down while
    pulling the tilt support lever up.
    5. Loosen the steering friction adjuster by
    turning it counterclockwise, and adjust
    the steering friction according to operator
    preference.
    WARNING
    EWM00720
    If there is too much resistance it could be
    difficult to steer, which could result in an
    accident.
    U69M15E0.book  Page 29  Wednesday, April 5, 2006  4:48 PM 
    						
    							Maintenance
    30
    EMU31480
    Specifications
    NOTE:
    “(AL)” stated in the specification data below
    represents the numerical value for the alumi-
    num propeller installed.
    Likewise, “(SUS)” represents the value for
    stainless steel propeller installed and “(PL)”
    for plastic propeller installed.
    EMU28218
    Dimension:
    Overall length:
    623 mm (24.5 in)
    Overall width:
    345 mm (13.6 in)
    Overall height S:
    1021 mm (40.2 in)
    Transom height S:
    432 mm (17.0 in)
    Weight (AL) S:
    17.0 kg (37 lb)
    Performance:
    Full throttle operating range:
    5250–5750 r/min
    Maximum output:
    1.8 kW@5500 r/min (2.5 HP@5500 r/min)
    Idling speed (in neutral):
    1900 ±100 r/min
    Engine:
    Type:
    4-stroke S
    Displacement:
    72.0 cm³ (4.39 cu.in)
    Bore × stroke:
    54.0 × 31.5 mm (2.13 × 1.24 in)
    Ignition system:
    TCI
    Spark plug (NGK):
    BR6HS
    Spark plug gap:
    0.6–0.7 mm (0.024–0.028 in)
    Control system:
    Tiller
    Starting system:
    ManualStarting carburetion system:
    Choke valve
    Valve clearance (cold engine) IN:
    0.08–0.12 mm (0.0032–0.0047 in)
    Valve clearance (cold engine) EX:
    0.08–0.12 mm (0.0032–0.0047 in)
    Drive unit:
    Gear positions:
    Forward-neutral
    Gear ratio:
    2.08 (27/13)
    Trim and tilt system:
    Manual tilt
    Propeller mark:
    BS
    Fuel and oil:
    Recommended fuel:
    Regular unleaded gasoline
    Min. pump octane:
    86
    Fuel tank capacity (built in type):
    0.9 L (0.24 US gal) (0.20 Imp.gal)
    Recommended engine oil:
    4-stroke outboard motor oil
    Engine oil grade API:
    API SE, SF, SG, SH, SJ, SL
    Engine oil type SAE:
    SAE10W30 or SAE10W40
    Lubrication:
    Wet sump
    Engine oil quantity (excluding oil filter):
    0.35 L (0.37 US qt) (0.31 Imp.qt)
    Recommended gear oil:
    Hypoid gear oil SAE#90
    Gear oil quantity:
    75.0 cm³ (2.54 US oz) (2.65 Imp.oz)
    Tightening torque for engine:
    Spark plug:
    25.0 Nm (18.4 ft-lb) (2.55 kgf-m)
    Engine oil drain bolt:
    18.0 Nm (13.3 ft-lb) (1.84 kgf-m)
    U69M15E0.book  Page 30  Wednesday, April 5, 2006  4:48 PM 
    						
    							Maintenance
    31
    EMU28222
    Transporting and storing out-
    board motor
    WARNING
    EWM00690
    Leaking fuel is a fire hazard. When trans-
    porting and storing the outboard motor,
    close the air vent screw and fuel cock to
    prevent fuel from leaking.
    USE CARE when transporting fuel tank,
    whether in a boat or car.
    DO NOT fill fuel container to maximum
    capacity. Gasoline will expand consider-
    ably as it warms up and can build up
    pressure in the fuel container. This can
    cause fuel leakage and a potential fire
    hazard.
    WARNING
    EWM00700
    Never get under the lower unit while it is
    tilted, even if a motor support bar is used.
    Severe injury could occur if the outboard
    motor accidentally falls.
    CAUTION:
    ECM00660
    Do not use the tilt support lever or knob
    when trailering the boat. The outboard mo-
    tor could shake loose from the tilt support
    and fall. If the motor cannot be trailered in
    the normal running position, use an addi-
    tional support device to secure it in the tilt
    position.
    The outboard motor should be trailered and
    stored in the normal running position. If there
    is insufficient road clearance in this position,
    then trailer the outboard motor in the tilt posi-
    tion using a motor support device such as a
    transom saver bar. Consult your Yamaha
    dealer for further details.
    EMU28235Clamp screw mounting models
    When transporting or storing the outboard
    motor while removed from a boat, keep the
    outboard motor in the attitude shown.
    U69M15E0.book  Page 31  Wednesday, April 5, 2006  4:48 PM 
    						
    							Maintenance
    32
    NOTE:
    Place a towel or something similar under the
    outboard motor to protect it from damage.
    EMU28241Storing outboard motor
    When storing your Yamaha outboard motor
    for prolonged periods of time (2 months or
    longer), several important procedures must
    be performed to prevent excessive damage.
    It is advisable to have your outboard motor
    serviced by an authorized Yamaha dealer pri-
    or to storage. However, you, the owner, with a
    minimum of tools, can perform the following
    procedures.
    CAUTION:
    ECM01080
    To prevent problems which can be
    caused by oil entering the cylinder from
    the sump, keep the outboard motor in
    the attitude shown when transporting
    and storing it. If storing or transporting
    the outboard motor on its side (not up-
    right), put it on a cushion after draining
    the engine oil.
    Do not place the outboard motor on its
    side before the cooling water has
    drained from it completely, otherwise
    water may enter the cylinder through the
    exhaust port and cause engine trouble.
    Store the outboard motor in a dry, well-
    ventilated place, not in direct sunlight.
    EMU28302ProcedureEMU28372Flushing in a test tank
    1. Wash the outboard motor body using
    fresh water. For further information, see
    page 33.
    2. Fill the fuel tank with fresh fuel and add
    one ounce of “Yamaha Fuel Conditioner
    and Stabilizer” (Part No. LUB-FUELC-12-
    00) to each gallon of fuel.
    NOTE:
    The use of “Yamaha Fuel Conditioner and
    Stabilizer” eliminates the need to drain the
    fuel system. Consult your Yamaha dealer or
    other qualified mechanic if the fuel system is
    to be drained instead.
    3. Remove the engine top cowling and si-
    lencer cover.
    4. Install the outboard motor on the test
    tank.
    5. Fill the tank with fresh water to above the
    level of the anti-cavitation plate.
    1. Water surface
    2. Lowest water level
    U69M15E0.book  Page 32  Wednesday, April 5, 2006  4:48 PM 
    						
    							Maintenance
    33
    CAUTION:
    ECM00300
    Do not run the engine without supplying it
    with cooling water. Either the engine water
    pump will be damaged or the engine will
    be damaged from overheating. Before
    starting the engine, be sure to supply wa-
    ter to the cooling water passages.
    CAUTION:
    ECM00290
    If the fresh water level is below the level of
    the anti-cavitation plate, or if the water
    supply is insufficient, engine seizure may
    occur.
    6. Cooling system flushing is essential to
    prevent the cooling system from clogging
    up with salt, sand, or dirt. In addition, fog-
    ging of the engine is mandatory to pre-
    vent excessive engine damage due to
    rust. Perform the flushing and fogging at
    the same time.
    WARNING
    EWM00090
    Do not touch or remove electrical parts
    when starting or during operation.
    Keep hands, hair, and clothes away from
    the flywheel and other rotating parts
    while the engine is running.
    7. Run the engine at a fast idle for 10–15
    minutes in neutral position.
    8. Just prior to turning off the engine, quickly
    spray “Yamaha Stor-Rite Engine Fogging
    Oil” (Part No. LUB-STRRT-12-00) alter-
    nately into each carburetor or the fogging
    hole of the silencer cover, if equipped.
    When properly done, the engine will
    smoke excessively and almost stall.
    9. Remove the outboard motor from the test
    tank.10. Drain the cooling water completely out of
    the motor. Clean the body thoroughly.
    11. Install the silencer cover/cap and top
    cowling.
    EMU28400Lubrication (except oil injection mod-
    els)
    1. Grease the spark plug threads and install
    the spark plug(s) and torque to proper
    specification. For information on spark
    plug installation, see page 36.
    2. Change the gear oil. For instructions, see
    page 42. Inspect the oil for the presence
    of water that indicates a leaky seal. Seal
    replacement should be performed by an
    authorized Yamaha dealer prior to use.
    3. Grease all grease fittings. For further de-
    tails, see page 36.
    EMU28421Cleaning and anticorrosion measures
    1. Wash down the exterior of the outboard
    motor with fresh water and dry off com-
    pletely.
    2. Spray the outboard motor exterior with
    “Yamaha Silicone Protectant” (Part No.
    LUB-SILCNE-13-00).
    3. Wax the cowling with a non-abrasive wax
    such as “Yamaha Silicone Wax” (Part No.
    ACC-11000-15-02).
    EMU28450Cleaning the outboard motor
    After use, wash the exterior of the outboard
    motor with fresh water. Flush the cooling sys-
    tem with fresh water.
    U69M15E0.book  Page 33  Wednesday, April 5, 2006  4:48 PM 
    						
    							Maintenance
    34
    NOTE:
    For cooling system flushing instructions, see
    page 31.
    EMU28460Checking painted surface of motor
    Check the motor for scratches, nicks, or flak-
    ing paint. Areas with damaged paint are more
    likely to corrode. If necessary, clean and paint
    the areas. A touch-up paint is available from
    your Yamaha dealer.
    EMU28486
    Periodic maintenance
    WARNING
    EWM01070
    Be sure to turn off the engine when you
    perform maintenance unless otherwise
    specified. If you or the owner is not famil-
    iar with machine servicing, this work
    should be done by your Yamaha dealer or
    other qualified mechanic.
    Maintenance, replacement, or repair of the
    emission control devices and systems
    may be performed by any marine engine
    repair establishment or individual. All war-
    ranty repairs, however, including those to
    the emission control system, must be per-
    formed by an authorized Yamaha marine
    dealership.
    A service manual is available for purchase
    through your Yamaha dealer for owners who
    have the mechanical skills, tools, and other
    equipment necessary to perform mainte-
    nance not covered by this owner’s manual.
    EMU28510Replacement parts
    If replacement parts are necessary, use only
    genuine Yamaha parts or parts of the same
    type and of equivalent strength and materials.
    Any part of inferior quality may malfunction,
    and the resulting loss of control could endan-
    ger the operator and passengers. Yamaha
    genuine parts and accessories are available
    from your Yamaha dealer.
    U69M15E0.book  Page 34  Wednesday, April 5, 2006  4:48 PM 
    						
    							Maintenance
    35
    EMU28522Maintenance chart
    Frequency of maintenance operations may be adjusted according to the operating conditions,
    but the following table gives general guidelines. Refer to the sections in this chapter for expla-
    nations of each owner-specific action.
    NOTE:
    When operating in salt water, turbid or muddy water, the engine should be flushed with clean
    water after each use.
    The “” symbol indicates the check-ups which you may carry out yourself.
    The “” symbol indicates work to be carried out by your Yamaha dealer.
    Item ActionsInitial Every
    10 hours 
    (1 month)50 hours 
    (3 months)100 hours 
    (6 months)200 hours 
    (1 year)
    Anode(s) (external)Inspection / replace-
    ment
    Anode(s) (internal)Inspection / replace-
    ment
    Cooling water passag-
    esCleaning
    Cowling clamp Inspection
    Fuel filter (inside built-
    in fuel tank)Inspection / cleaning
    Fuel system Inspection
    Fuel tank (built-in tank) Inspection / cleaning
    Gear oil Change
    Greasing points Greasing
    Idling speed (carbure-
    tor models)Inspection
    Propeller and cotter pinInspection / replace-
    ment
    Shift link / shift cable Inspection / adjustment
    ThermostatInspection / replace-
    ment
    Throttle link / throttle 
    cable / throttle pick-up 
    timingInspection / adjustment
    Water pumpInspection / replace-
    ment
    Engine oil Inspection / change
    Spark plug(s)Cleaning / adjustment / 
    replacement
    Valve clearance (OHC, 
    OHV)Inspection / adjustment
    U69M15E0.book  Page 35  Wednesday, April 5, 2006  4:48 PM 
    						
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