Yamaha F150 Four Stroke Manual
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F150 LF150 OWNER’S MANUAL LIT-18626-06-77 63P-28199-14 U.S.A.Edition
ZMU01690 Read this owner’s manual carefully before operating your outboard motor. U63P14E0.book Page 1 Monday, June 6, 2005 4:57 PM
Important manual information EMU31280 To the owner Thank you for choosing a Yamaha outboard motor. This Owner’s Manual contains infor- mation needed for proper operation, mainte- nance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. In this Owner’s Manual particularly important information is distinguished in the following ways. The Safety Alert Symbol means AT- TENTION! BECOME ALERT! YOUR SAFE- TY IS INVOLVED! WARNING EWM00780 Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a per- son inspecting or repairing the outboard motor. CAUTION: ECM00700 A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor. NOTE: A NOTE provides key information to make procedures easier or clearer. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies betweenyour machine and this manual. If there is any question concerning this manual, please con- sult your Yamaha dealer. NOTE: The F150TR, LF150TR and the standard ac- cessories are used as a base for the explana- tions and illustrations in this manual. Therefore some items may not apply to every model. EMU25110 F150, LF150 OW N E R’S MANUAL ©2005 by Yamaha Motor Corporation, USA 1st edition, April 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, USA is expressly prohibited. Printed in Japan P/N LIT-18626-06-77 U63P14E0.book Page 1 Monday, June 6, 2005 4:57 PM
Important manual information U63P14E0.book Page 2 Monday, June 6, 2005 4:57 PM
Table of contents General information ...................... 1 Identification numbers record ...... 1 Outboard motor serial number ....... 1 Key number .................................... 1 Emission control information ....... 1 North American models .................. 1 Star labels ...................................... 2 Safety information ....................... 3 Important labels........................... 4 Warning labels................................ 4 Basic boating rules (Rules of the road) ................... 5 Steering and sailing rules and sound signals .............................. 5 Rules when encountering vessels ........................................ 5 Other special situations .................. 6 Fueling instructions ..................... 8 Gasoline ......................................... 9 Engine oil........................................ 9 Battery requirement................... 10 Battery specifications ................... 10 Propeller selection..................... 10 Start-in-gear protection ............. 11 Basic components ...................... 12 Main components ...................... 12 Remote control ............................. 12 Remote control lever .................... 13 Neutral interlock trigger ................ 13 Neutral throttle lever ..................... 13 Free accelerator ........................... 14 Throttle friction adjuster ................ 14 Engine stop lanyard switch........... 15 Main switch................................... 15 Power trim and tilt switch on remote control or tiller handle ... 16 Power trim and tilt switch on bottom engine cowling .............. 16 Power trim and tilt switches (twin binnacle type) ................... 17 Trim tab with anode ...................... 17Tilt support lever for power trim and tilt or hydro tilt model .......... 18 Top cowling lock lever (pull up type) ............................. 18 Flushing device ............................ 18 Digital tachometer ........................ 18 Low oil pressure warning indicator .................................... 19 Overheat warning indicator (digital type) .............................. 19 Speedometer (digital type) ........... 19 Trim meter (digital type) ............... 20 Hour meter (digital type) ............... 20 Trip meter ..................................... 21 Clock ............................................ 21 Fuel gauge ................................... 21 Fuel warning indicator .................. 22 Low battery voltage warning indicator .................................... 22 Fuel management meter .............. 22 Fuel flow meter ............................. 23 Fuel consumption meter ............... 23 Fuel economy ............................... 23 Twin-engine speed synchronizer .............................. 24 Water separator warning indicator .................................... 25 Warning system ........................ 25 Overheat warning (twin engines) ............................ 25 Low oil pressure warning .............. 26 Operation ..................................... 27 Installation ................................. 27 Mounting the outboard motor ....... 27 Breaking in engine .................... 28 Procedure for 4-stroke models ..... 28 Preoperation checks ................. 29 Fuel .............................................. 29 Controls ........................................ 29 Engine .......................................... 29 Checking the engine oil level........ 29 Filling fuel .................................. 29 Ring Free Fuel Additive ................ 30 U63P14E0.book Page 1 Monday, June 6, 2005 4:57 PM
Table of contents Operating engine....................... 30 Feeding fuel.................................. 30 Starting engine ............................. 30 Warming up engine ................... 32 Manual start and electric start models ...................................... 32 Shifting ...................................... 33 Forward (tiller handle and remote control models) ......................... 33 Reverse (automatic reverse lock and power trim and tilt models)................................. 33 Stopping engine ........................ 34 Procedure ..................................... 34 Trimming outboard motor .......... 34 Adjusting trim angle ...................... 35 Adjusting boat trim........................ 36 Tilting up and down ................... 36 Procedure for tilting up ................. 37 Procedure for tilting down............. 38 Cruising in shallow water .......... 39 Power trim and tilt models / power tilt models ....................... 39 Cruising in other conditions ....... 40 Maintenance................................. 41 Specifications ............................ 41 Transporting and storing outboard motor ....................... 42 Storing outboard motor................. 42 Procedure ..................................... 43 Lubrication (except oil injection models)...... 44 Cleaning and anticorrosion measures .................................. 44 Battery care .................................. 44 Flushing power unit ...................... 45 Cleaning the outboard motor ........ 46 Checking painted surface of motor ......................................... 46 Periodic maintenance................ 46 Replacement parts ....................... 46 Maintenance chart ........................ 47 Maintenance chart (additional) ..... 48Greasing ....................................... 49 Cleaning and adjusting spark plug ................................. 49 Checking fuel system ................... 50 Inspecting fuel filter ...................... 51 Cleaning fuel filter ......................... 51 Changing engine oil ...................... 52 Checking wiring and connectors ................................ 54 Exhaust leakage ........................... 54 Water leakage .............................. 54 Engine oil leakage ........................ 54 Checking power trim and tilt system .................................. 54 Checking propeller ....................... 55 Removing the propeller ................ 56 Installing the Propeller .................. 56 Changing gear oil ......................... 57 Inspecting and replacing anode(s) .................................... 58 Checking battery (for electric start models) .......... 58 Connecting the battery ................. 59 Disconnecting the battery ............. 60 Checking top cowling ................... 60 Coating the boat bottom ............... 61 Trouble Recovery........................ 62 Troubleshooting ........................ 62 Temporary action in emergency ............................. 65 Impact damage ............................. 65 Running single engine .................. 65 Replacing fuse.............................. 66 Power trim and tilt / power tilt will not operate .......................... 66 Treatment of submerged motor...................................... 67 Procedure ..................................... 67 U63P14E0.book Page 2 Monday, June 6, 2005 4:57 PM
Table of contents Consumer information ................ 68 Important warranty information for U.S.A. and Canada ........... 68 YAMAHA MOTOR CORPORATION, U.S.A. FOUR-STROKE OUTBOARD MOTOR THREE-YEAR LIMITED WARRANTY ........... 70 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA ......... 72 U63P14E0.book Page 3 Monday, June 6, 2005 4:57 PM
General information 1 EMU25170 Identification numbers recordEMU25182Outboard motor serial number The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket or the upper part of the swivel bracket. Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. EMU25190Key number If a main key switch is equipped with the mo- tor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key. EMU25221 Emission control informationEMU25230North American models This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for ma- rine SI engines. See the label affixed to your engine for details. EMU25242Approval label of emission control certifi- cate This label is attached to the bottom cowling. New Technology; (4-stroke/HPDI) EM1. Outboard motor serial number location 1. Key number 1. Approval label location U63P14E0.book Page 1 Monday, June 6, 2005 4:57 PM
General information 2 EMU25262Manufactured date label This label is attached to the clamp bracket or the swivel bracket. EMU25272Star labels Your outboard motor is labeled with a Califor- nia Air Resources Board (CARB) star label. See below for a description of your particular label. EMU25280One Star—Low Emission The one-star label identifies engines that meet the Air Resources Board’s 2001 ex- haust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke en- gines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine en- gines. EMU25290Two Stars—Very Low Emission The two-star label identifies engines that meet the Air Resources Board’s 2004 exhaust emission standards. Engines meeting these standards have 20% lower emissions than One Star-Low-Emission engines. 1. Manufactured date label location ZMU05159 Manufactured: ZMU04346 1. Star labels location ZMU01702 U63P14E0.book Page 2 Monday, June 6, 2005 4:57 PM
General information 3 EMU25300Three Stars—Ultra Low Emission The three-star label identifies engines that meet the Air Resources Board’s 2008 ex- haust emission standards. Engines meeting these standards have 65% lower emissions than One Star-Low-Emission engines. EMU25362 Safety information Before mounting or operating the outboard motor, read this entire manual. Reading it should give you an understanding of the motor and its operation. Before operating the boat, read any own- er’s or operator’s manuals supplied with it and all labels. Be sure you understand each item before operating. Do not overpower the boat with this out- board motor. Overpowering the boat could result in loss of control. The rated power of the outboard should be equal to or less thanthe rated horsepower capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat man- ufacturer. Do not modify the outboard. Modifications could make the motor unfit or unsafe to use. Incorrect propeller selection and incorrect use may not only cause engine damage, but also adversely affect fuel consumption. Consult your dealer for correct use. Never operate after drinking alcohol or tak- ing drugs. About 50% of all boating fatalities involve intoxication. Have an approved personal flotation device (PFD) on board for every occupant. It is a good idea to wear a PFD whenever boat- ing. At a minimum, children and non-swim- mers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating condi- tions. Gasoline is highly flammable, and its va- pors are flammable and explosive. Handle and store gasoline carefully. Make sure there are no gas fumes or leaking fuel be- fore starting the engine. This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain dam- age or death when inhaled. Symptoms in- clude nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilat- ed. Avoid blocking exhaust outlets. Check throttle, shift, and steering for proper operation before starting the engine. Attach the engine stop switch lanyard cord to a secure place on your clothing, or your arm or leg while operating. If you acciden- tally leave the helm, the cord will pull from the switch, stopping the engine. ZMU01703 ZMU01704 U63P14E0.book Page 3 Monday, June 6, 2005 4:57 PM