Yamaha F2 5 Service Manual
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69M3E117-4 1 2 3 4 5 6 7 8 9 Upper case, swivel bracket, and clamp brackets7 No. Part name Q’ty Remarks 1 Upper case 1 2 Water pipe 1 S- and L-transom models 3 Shift rod 1 4 Rubber seal 1 5Bracket 1 6Bolt 1 M5 × 11 mm 7 Washer 1 8 Cotter pin 1 Not reusable 9 Grease nipple 1 10 Gasket 1 Not reusable 11 Cover 1 12 Screw 1ø6 × 15 mm 13 Bushing 1 14 O-ring 2 Not reusable 15 Shift lever 1 16 Spring 1 17 Ball 1 S69M7050 6 5 7 26 8 9 14 16 17 10 11 12 3 24 1 222320 21 252419 18 15 AA AA AA 13 AA LT 572 LTT R..12 N · m (1.2 kgf · m, 8.9 ft · Ib) T R..3 N · m (0.3 kgf · m, 2.2 ft · Ib) T R..5 N · m (0.5 kgf · m, 3.7 ft · Ib) Tiller handle / Upper case, swivel bracket, and clamp brackets
BRKTBracket unit 7-569M3E11 7 No. Part name Q’ty Remarks 18 Bushing 1 19 Friction piece 1 20 Swivel bracket 1 21 Bolt 4 M6 × 30 mm 22 Cover 1 23 Screw 2ø6 × 15 mm 24 Spring 1 25 Friction screw 1 26 Shift rod washer 1 S69M7050 6 5 7 26 8 9 14 16 17 10 11 12 3 24 1 222320 21 252419 18 15 AA AA AA 13 AA LT 572 LTT R..12 N · m (1.2 kgf · m, 8.9 ft · Ib) T R..3 N · m (0.3 kgf · m, 2.2 ft · Ib) T R..5 N · m (0.5 kgf · m, 3.7 ft · Ib)
69M3E117-6 1 2 3 4 5 6 7 8 9 7 No. Part name Q’ty Remarks 1 Port clamp bracket 1 2 Starboard clamp bracket 1 3 Swivel bracket 1 4 Mount housing 1 5 Mount 1 6 Trim rod 1 M6 × 125 mm 7 Washer 1 8Nut 1 9Bolt 1 M8 × 135 mm 10 Washer 2 11 Washer 1 12 Nut 1 13 Nut 1 14 Grease nipple 1 15 Cover 1 16 Pin 1 17 Circlip 1 S69M7060 131211 6 2 24 23 2221 2017 8 9 4510 3 16 18 19 15 17 14 10 AA AA AA AA AA T R..5 N · m (0.5 kgf · m, 3.7 ft · Ib) T R..5 N · m (0.5 kgf · m, 3.7 ft · Ib) T R..16 N · m (1.6 kgf · m, 11.8 ft · Ib) 25 2826 27 27 26 28 25 Upper case, swivel bracket, and clamp brackets
BRKTBracket unit 7-769M3E11 7 No. Part name Q’ty Remarks 18 Rod 1 19 Lever 1 20 Tilt stop lever 2 1 21 Pin 1 22 Spring 1 23 Bushing 1 24 Tilt stop lever 1 1 25 Clamp pad 2 26 Clamp screw 2 27 Clamp handle 2 28 Pin 2 Not reusable S69M7060 131211 6 2 24 23 2221 2017 8 9 4510 3 16 18 19 15 17 14 10 AA AA AA AA AA T R..5 N · m (0.5 kgf · m, 3.7 ft · Ib) T R..5 N · m (0.5 kgf · m, 3.7 ft · Ib) T R..16 N · m (1.6 kgf · m, 11.8 ft · Ib) 25 2826 27 27 26 28 25
69M3E117-8 1 2 3 4 5 6 7 8 9 Assembling the swivel bracket 1. Install the bushing 1 into the swivel bracket 2 , and then insert tilt stop lever 1 3 partially into the swivel bracket 2 . 2. Hook the spring 4 onto tilt stop lever 1 3 . NOTE: The spring 4 should be hooked on the stop- per a . 3. Turn tilt stop lever 1 3 in the direction of the arrow shown. 4. Insert the rod 5 into tilt stop lever 2 6 , and then install tilt stop lever 2 6 onto tilt stop lever 1 3 . 5. Align the cut out sections of tilt stop lever 1 3 and tilt stop lever 2 6 , and then insert lever 1 into lever 2 completely. 6. Use a hammer to insert the pin 7 to fix lever 1 to lever 2. 7. Hook the spring 4 to the projection b of tilt stop lever 2. 8. Install the rod 5 into the lever 8 .9. Turn tilt stop lever 1 3 in the direction of the arrow shown. 10. Insert the pin 9 into the swivel bracket 2 and lever 8 , and then install the cir- clip 0 to the pin 9 . NOTE: After installation, check tilt stop lever 1 3 for proper operation. S69M7070 AA 3 1 2 4 4 a S69M7080 3 6 5 6 5 S69M7090 7 6 53b 4 5 8 S69M7100 AA 0 8 3 2 9 Upper case, swivel bracket, and clamp brackets
BRKTBracket unit 7-969M3E11 Assembling the clamp brackets 1. Install the swivel bracket and mount housing between the clamp brackets, and then tighten the nuts to the specified torques. NOTE: After tightening clamp bracket nut 1 2 to the specified torque, hold the nut with a wrench, and then tighten clamp bracket nut 2 3 to the specified torque. Installing the upper case 1. Install the upper case assembly to the swivel bracket, and then tighten the bolts 1 to the specified torque.2. Install the cover 2 to the swivel bracket. 3. Inject grease into the grease nipple 3 until grease comes out from the bushings a . 4. Inject grease into the grease nipple 4 until grease comes out from the spring fitting hole b . T R.. Trim rod nut 1 : 5 N·m (0.5 kgf·m, 3.7 ft·lb) Clamp bracket nut 1 2 : 5 N·m (0.5 kgf·m, 3.7 ft·lb) Clamp bracket nut 2 3 : 16 N·m (1.6 kgf·m, 11.8 ft·lb) S69M7110 1 2 3 AA S69M7120 11 AA T R.. Swivel bracket bolt 1 : 12 N·m (1.2 kgf·m, 8.9 ft·lb)
69M3E11 ELEC–+ 1 2 3 4 5 6 7 8 9 Electrical systems Special service tools ..................................................................................... 8-1 Electrical components ................................................................................... 8-2 Top view .................................................................................................... 8-2 Wiring harness........................................................................................... 8-3 Ignition system ............................................................................................... 8-4 Checking the ignition spark gap ................................................................ 8-4 Checking the spark plug cap ..................................................................... 8-4 Checking the TCI unit ................................................................................ 8-5 Checking the engine shut-off switch .......................................................... 8-5
ELECElectrical systems –+ 8-169M3E11 Special service tools8 Ignition tester 90890-06754 Digital circuit tester 90890-03174
69M3E118-2 1 2 3 4 5 6 7 8 9 Electrical components8 Top view 1Spark plug cap 2Spark plug wire 3TCI unit 4Engine shut-off switch S69M8010 1 2 3 4 Special service tools / Electrical components
ELECElectrical systems –+ 8-369M3E11 Wiring harness 1Flywheel magnet 2TCI unit 3Engine shut-off switch 4Ground 5Spark plugB: Black W: White