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Yamaha F2 5 Service Manual

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    							69M3E117-4
    1
    2
    3
    4
    5
    6
    7
    8
    9
    Upper case, swivel bracket, and clamp brackets7
    No. Part name Q’ty Remarks
    1 Upper case 1
    2 Water pipe 1 S- and L-transom models
    3 Shift rod 1
    4 Rubber seal 1
    5Bracket 1
    6Bolt 1 M5 
    × 11 mm
    7 Washer 1
    8 Cotter pin 1
    Not reusable
    9 Grease nipple 1
    10 Gasket 1
    Not reusable
    11 Cover 1
    12 Screw 1ø6 
    × 15 mm
    13 Bushing 1
    14 O-ring 2
    Not reusable
    15 Shift lever 1
    16 Spring 1
    17 Ball 1
    S69M7050
    6
    5
    7
    26
    8
    9
    14
    16
    17 10
    11
    12 3
    24
    1
    222320 21
    252419 18 15
    AA
    AA
    AA
    13
    AA
    LT
    572
    LTT R..12 N · 
    m (1.2 kgf · 
    m, 8.9 ft · Ib)
    T R..3 N · 
    m (0.3 kgf · 
    m, 2.2 ft · Ib)
    T R..5 N · 
    m (0.5 kgf · 
    m, 3.7 ft · Ib)
    Tiller handle / Upper case, swivel bracket, and clamp brackets 
    						
    							BRKTBracket unit
    7-569M3E11
    7
    No. Part name Q’ty Remarks
    18 Bushing 1
    19 Friction piece 1
    20 Swivel bracket 1
    21 Bolt 4 M6 
    × 30 mm
    22 Cover 1
    23 Screw 2ø6 
    × 15 mm
    24 Spring 1
    25 Friction screw 1
    26 Shift rod washer 1
    S69M7050
    6
    5
    7
    26
    8
    9
    14
    16
    17 10
    11
    12 3
    24
    1
    222320 21
    252419 18 15
    AA
    AA
    AA
    13
    AA
    LT
    572
    LTT R..12 N · 
    m (1.2 kgf · 
    m, 8.9 ft · Ib)
    T R..3 N · 
    m (0.3 kgf · 
    m, 2.2 ft · Ib)
    T R..5 N · 
    m (0.5 kgf · 
    m, 3.7 ft · Ib) 
    						
    							69M3E117-6
    1
    2
    3
    4
    5
    6
    7
    8
    9
    7
    No. Part name Q’ty Remarks
    1 Port clamp bracket 1
    2 Starboard clamp bracket 1
    3 Swivel bracket 1
    4 Mount housing 1
    5 Mount 1
    6 Trim rod 1 M6 
    × 125 mm
    7 Washer 1
    8Nut 1
    9Bolt 1 M8 
    × 135 mm
    10 Washer 2
    11 Washer 1
    12 Nut 1
    13 Nut 1
    14 Grease nipple 1
    15 Cover 1
    16 Pin 1
    17 Circlip 1
    S69M7060
    131211
    6
    2
    24
    23
    2221
    2017
    8 9
    4510 3
    16 18 19
    15
    17
    14
    10
    AA
    AA
    AA
    AA
    AA
    T R..5 N · 
    m (0.5 kgf · 
    m, 3.7 ft · Ib)
    T R..5 N · 
    m (0.5 kgf · 
    m, 3.7 ft · Ib)
    T R..16 N · 
    m (1.6 kgf · 
    m, 11.8 ft · Ib)
    25 2826 27
    27
    26
    28
    25
    Upper case, swivel bracket, and clamp brackets 
    						
    							BRKTBracket unit
    7-769M3E11
    7
    No. Part name Q’ty Remarks
    18 Rod 1
    19 Lever 1
    20 Tilt stop lever 2 1
    21 Pin 1
    22 Spring 1
    23 Bushing 1
    24 Tilt stop lever 1 1
    25 Clamp pad 2
    26 Clamp screw 2
    27 Clamp handle 2
    28 Pin 2
    Not reusable
    S69M7060
    131211
    6
    2
    24
    23
    2221
    2017
    8 9
    4510 3
    16 18 19
    15
    17
    14
    10
    AA
    AA
    AA
    AA
    AA
    T R..5 N · 
    m (0.5 kgf · 
    m, 3.7 ft · Ib)
    T R..5 N · 
    m (0.5 kgf · 
    m, 3.7 ft · Ib)
    T R..16 N · 
    m (1.6 kgf · 
    m, 11.8 ft · Ib)
    25 2826 27
    27
    26
    28
    25 
    						
    							69M3E117-8
    1
    2
    3
    4
    5
    6
    7
    8
    9
    Assembling the swivel bracket
    1. Install the bushing 1
     into the swivel
    bracket 2
    , and then insert tilt stop lever
    1 3
     partially into the swivel bracket 2
    .
    2. Hook the spring 4
     onto tilt stop lever 1
    3
    .
    NOTE:
    The spring 4
     should be hooked on the stop-
    per a
    .
    3. Turn tilt stop lever 1 3
     in the direction of
    the arrow shown.
    4. Insert the rod 5
     into tilt stop lever 2 6
    ,
    and then install tilt stop lever 2 6
     onto tilt
    stop lever 1 3
    .
    5. Align the cut out sections of tilt stop lever
    1 3
     and tilt stop lever 2 6
    , and then
    insert lever 1 into lever 2 completely.
    6. Use a hammer to insert the pin 7
     to fix
    lever 1 to lever 2.
    7. Hook the spring 4
     to the projection b
     of
    tilt stop lever 2.
    8. Install the rod 5
     into the lever 8
    .9. Turn tilt stop lever 1 3
     in the direction of
    the arrow shown.
    10. Insert the pin 9
     into the swivel bracket
    2
     and lever 8
    , and then install the cir-
    clip 0
     to the pin 9
    .
    NOTE:
    After installation, check tilt stop lever 1 3
     for
    proper operation.
    S69M7070
    AA
    3
    1
    2 4 4
    a
    S69M7080
    3
    6 5
    6
    5
    S69M7090
    7
    6
    53b 4
    5 8
    S69M7100
    AA
    0
    8
    3
    2 9
    Upper case, swivel bracket, and clamp brackets 
    						
    							BRKTBracket unit
    7-969M3E11
    Assembling the clamp brackets
    1. Install the swivel bracket and mount
    housing between the clamp brackets,
    and then tighten the nuts to the specified
    torques.
    NOTE:
    After tightening clamp bracket nut 1 2
     to the
    specified torque, hold the nut with a wrench,
    and then tighten clamp bracket nut 2 3
     to the
    specified torque.
    Installing the upper case
    1. Install the upper case assembly to the
    swivel bracket, and then tighten the bolts
    1
     to the specified torque.2. Install the cover 2
     to the swivel bracket.
    3. Inject grease into the grease nipple 3
    until grease comes out from the bushings
    a
    .
    4. Inject grease into the grease nipple 4
    until grease comes out from the spring
    fitting hole b
    .
    T R..
    Trim rod nut 1
    :
    5 N·m (0.5 kgf·m, 3.7 ft·lb)
    Clamp bracket nut 1 2
    :
    5 N·m (0.5 kgf·m, 3.7 ft·lb)
    Clamp bracket nut 2 3
    :
    16 N·m (1.6 kgf·m, 11.8 ft·lb)
    S69M7110
    1
    2
    3
    AA
    S69M7120
    11
    AA
    T R..
    Swivel bracket bolt 1
    :
    12 N·m (1.2 kgf·m, 8.9 ft·lb) 
    						
    							69M3E11
    ELEC–+
    1
    2
    3
    4
    5
    6
    7
    8
    9
    Electrical systems
    Special service tools ..................................................................................... 8-1
    Electrical components ................................................................................... 8-2
    Top view .................................................................................................... 8-2
    Wiring harness........................................................................................... 8-3
    Ignition system ............................................................................................... 8-4
    Checking the ignition spark gap ................................................................ 8-4
    Checking the spark plug cap ..................................................................... 8-4
    Checking the TCI unit ................................................................................ 8-5
    Checking the engine shut-off switch .......................................................... 8-5 
    						
    							ELECElectrical systems
    –+
    8-169M3E11
    Special service tools8
    Ignition tester
    90890-06754
    Digital circuit tester
    90890-03174 
    						
    							69M3E118-2
    1
    2
    3
    4
    5
    6
    7
    8
    9
    Electrical components8
    Top view
    1Spark plug cap
    2Spark plug wire
    3TCI unit
    4Engine shut-off switch
    S69M8010
    1
    2
    3
    4
    Special service tools / Electrical components 
    						
    							ELECElectrical systems
    –+
    8-369M3E11
    Wiring harness
    1Flywheel magnet
    2TCI unit
    3Engine shut-off switch
    4Ground
    5Spark plugB: Black
    W: White 
    						
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