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Yamaha Fz1n Service Manual

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    of 451
    							
    FUEL INJECTION SYSTEM
    8-57
    Fault code No. 22 SymptomIntake air temperature sensor:open or short circuit 
    detected.
    Diagnostic code No. 05 Intake air temperature sensor
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Connections
     Intake air temperature sensor cou-
    pler
     Main wire harness ECU coupler
     Sub-wire harness coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it  and connect the coupler 
    securely. Turning the 
    main switch to 
    “ON”.
    2 Open or short circuit in wire harness.  Repair or replace if there is an 
    open or short circuit.
     Between intake air temperature  sensor coupler and ECU cou-
    pler.
    (Brown/White–Brown/White)
    (Black/Blue–Black/Blue)
    3 Defective intake air temperature sen-
    sor.
     Execute the diagnostic mode. 
    (Code No.05)
     Replace if defective. Refer to CHECKING THE 
    INTAKE AIR TEMPERATURE 
    SENSOR on page 8-112. 
    						
    							
    FUEL INJECTION SYSTEM
    8-58
    Fault code No. 23 SymptomAtmospheric pressure sensor:open or short circuit 
    detected.
    Diagnostic code No. 02 Atmospheric pressure sensor
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Connections
     Atmospheric pressure sensor cou-
    pler
     Main wire harness ECU coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it  and connect the coupler 
    securely. Turning the 
    main switch to 
    “ON”.
    2 Open or short circuit in wire harness 
    and/or sub wire harness 2.
     Repair or replace if there is an 
    open or short circuit.
     Between atmospheric pressure  sensor coupler and ECU cou-
    pler.
    (Black/Blue–Black/Blue)
    (Pink–Pink)
    (Blue–Blue)
    3 Defective atmospheric pressure sen-
    sor.
     Execute the diagnostic mode. 
    (Code No.02)
     Replace if defective.
    Refer to CHECKING THE 
    ATMOSPHERIC PRESSURE 
    SENSOR on page 8-111. 
    						
    							
    FUEL INJECTION SYSTEM
    8-59
    Fault code No. 24 SymptomNo normal signal is received from the O2 sensor.
    Diagnostic code No. — —
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Installed state of O
    2 sensor. Check for looseness or pinching. Start and warm 
    up the engine 
    until the cool-
    ant tempera-
    ture rises over 
    60 °C.
    when accelerat-
    ing the throttle, 
    the waring light 
    is turned off, or 
    it is reset by the 
    diagnostic 
    mode (Code 
    No.63).
    2
    Connections
    O
    2 sensor coupler
     Main wire harness ECU coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of 
    the couplers
     If there is a malfunction, repair it  and connect the coupler 
    securely.
    3 Open or short circuit in wire harness.  Repair or replace if there is an 
    open or short circuit.
     Between O
    2 sensor coupler and 
    ECU coupler.
    (Gray/Green–Gray/Green)
    (Black/Blue–Black/Blue)
    (Pink/Black–Pink/Black)
    (Red/White–Red/White)
    4 Check fuel pressure.  Refer to THROTTLE BODIES 
    on page 7-4.
    5 Defective O
    2 sensor.  Replace if defective.
    Fault code No. 30 Symptom No normal signal is received from the lean angle sensor.
    Diagnostic code No. 08 Lean angle sensor
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 The vehicle has overturned. Raise the vehicle upright. Turning the  main switch to 
    ”ON” (however, 
    the engine can-
    not be restarted 
    unless the main 
    switch is first 
    turned to 
    “OFF”).
    2
    Installed state of the lean angle sen-
    sor Check the installed direction and 
    condition of the sensor.
    3 Connections
     Lean angle sensor coupler
     Main wire harness ECU coupler
     Check the coupler for any pins 
    that may be pulled out.
     Check the locking condition of 
    the coupler.
     If there is a malfunction, repair it  and connect the coupler 
    securely.
    4 Defective lean angle sensor  Execute the diagnostic mode. 
    (Code No.08)
     Replace if defective.
    Refer to CHECKING THE 
    LEAN ANGLE SENSOR on 
    page 8-105. 
    						
    							
    FUEL INJECTION SYSTEM
    8-60
    Fault code No. 33 SymptomOpen circuit detected in the primary lead of the cylinder-
    #1 ignition coil.
    Diagnostic code No. 30 Cylinder-#1 ignition coil
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Connections
     Cylinder-#1 ignition coil coupler
     Main wire harness ECU coupler
     Sub-wire harness 1 coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it  and connect the coupler 
    securely. Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness 
    and/or sub-wire harness 1.
     Repair or replace if there is an 
    open or short circuit.
     Between cylinder-#1 ignition  coil coupler and ECU coupler.
    (Red/Black–Red/Black)
    (Orange–Orange)
    3 Defective cylinder-#1 ignition coil  Execute the diagnostic mode. 
    (Code No.30)
     Test the primary and secondary  coils for continuity.
     Replace if defective.
    Refer to CHECKING THE 
    IGNITION COILS on page 8-
    103. 
    						
    							
    FUEL INJECTION SYSTEM
    8-61
    Fault code No. 34 SymptomOpen circuit detected in the primary lead of the cylinder-
    #2 ignition coil
    Diagnostic code No. 31 Cylinder-#2 ignition coil
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Connections
     Cylinder-#2 ignition coil coupler
     Main wire harness ECU coupler
     Sub-wire harness 1 coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it  and connect the coupler 
    securely. Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness 
    and/or sub-wire harness 1.
     Repair or replace if there is an 
    open or short circuit.
     Between cylinder-#2 ignition  coil coupler and ECU coupler.
    (Red/Black–Red/Black)
    (Gray/Red–Gray/Red)
    3 Defective cylinder-#2 ignition coil.  Execute the diagnostic mode. 
    (Code No.31)
     Test the primary and secondary  coils for continuity.
     Replace if defective.
    Refer to CHECKING THE 
    IGNITION COILS on page 8-
    103. 
    						
    							
    FUEL INJECTION SYSTEM
    8-62
    Fault code No. 35 SymptomOpen circuit detected in the primary lead of the cylinder-
    #3 ignition coil
    Diagnostic code No. 32 Cylinder-#3 ignition coil
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Connections
     Cylinder-#3 ignition coil coupler
     Main wire harness ECU coupler
     Sub-wire harness 1 coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it  and connect the coupler 
    securely. Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness 
    and/or sub-wire harness 1.
     Repair or replace if there is an 
    open or short circuit.
     Between cylinder-#3 ignition  coil coupler and ECU coupler.
    (Red/Black–Red/Black)
    (Orange/Green–Orange/Green)
    3 Defective cylinder-#3 ignition coil.  Execute the diagnostic mode. 
    (Code No.32)
     Test the primary and secondary  coils for continuity.
     Replace if defective.
    Refer to CHECKING THE 
    IGNITION COILS on page 8-
    103. 
    						
    							
    FUEL INJECTION SYSTEM
    8-63
    Fault code No. 36 SymptomOpen circuit detected in the primary lead of the cylinder-
    #4 ignition coil
    Diagnostic code No. 33 Cylinder-#4 ignition coil
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    1 Connections
     Cylinder-#4 ignition coil coupler
     Main wire harness ECU coupler
     Sub-wire harness 1 coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it  and connect the coupler 
    securely. Starting the 
    engine and 
    operating it at 
    idle.
    2 Open or short circuit in wire harness 
    and/or sub-wire harness 1.
     Repair or replace if there is an 
    open or short circuit.
     Between cylinder-#4 ignition  coil coupler and ECU coupler.
    (Red/Black–Red/Black)
    (Gray/Green–Gray/Green)
    3 Defective cylinder-#4 ignition coil.  Execute the diagnostic mode. 
    (Code No.33)
     Test the primary and secondary  coils for continuity.
     Replace if defective.
    Refer to CHECKING THE 
    IGNITION COILS on page 8-
    103. 
    						
    							
    FUEL INJECTION SYSTEM
    8-64
    Fault code No. 39 Symptom Open circuit detected in a injector.
    Diagnostic code No. 36
    37
    38
    39 Injector #1
    Injector #2
    Injector #3
    Injector #4
    Order Item/components and probable 
    cause Check or maintenance job
    Reinstatement 
    method
    1 Connections
     Injector coupler
     Main wire harness ECU coupler
     Sub-wire harness coupler  Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it 
    and connect the copler 
    securely. Start the engine 
    and operating it 
    at idle.
    2 Open or short circuit in wire harness 
    and/or sub-wire harness.
     Repair or replace if there is an 
    open or short circuit.
     Between primary injector cou- pler and ECU coupler.
    (Red/Blue-Red/Blue)
    #1: (Red/Black–Red/Black)
    #2: (Green/Black–Green/Black)
    #3: (Blue/Black–Blue/Black)
    #4: (Orange/Black–Orange/
    Black)
    3 Defective primary injector.  Execute the diagnostic mode. 
    (Code Nos.36, 37, 38, 39)
     Replace if defective.
    Refer to CHECKING THE 
    INJECTORS on page 7-8. 
    						
    							
    FUEL INJECTION SYSTEM
    8-65
    Fault code No. 41 Symptom Lean angle sensor:open or short circuit detected.
    Diagnostic code No. 08 Lean angle sensor
    Order Item/components and probable 
    cause Check or maintenance job
    Reinstatement 
    method
    1 Connections
     Lean angle sensor coupler
     Main wire harness ECU coupler
     Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it 
    and connect the coupler 
    securely. Turning the 
    main switch to 
    “ON”.
    2 Open or short circuit in lead.  R
    epair or replace if there is an 
    open or short circuit.
     Between lean angle sensor  coupler and ECU coupler.
    (Blue–Blue)
    (Yellow/Green–Yellow/Green)
    (Black/Blue–Black/Blue)
    3 Defective lean angle sensor.  Execute the diagnostic mode. 
    (Code No.08)
     Replace if defective. Refer to CHECKING THE 
    LEAN ANGLE SENSOR on 
    page 8-105. 
    						
    							
    FUEL INJECTION SYSTEM
    8-66
    Fault code No. 42 SymptomA. No normal signals are received from the speed sen-
    sor.
    B. Open circuit is detected in the neutral switch.
    Diagnostic code No. A 07 Speed sensor
    B 21 Neutral switch
    Order Item/components and probable 
    cause Check or maintenance job Reinstatement 
    method
    A-1 Installed state of speed sensor
    .  Check for looseness or pinch-
    ing. Starting the 
    engine, and 
    activating the 
    speed sensor 
    by operating the 
    vehicle at 20 to 
    30 km/h.
    A-2 Connections
     Speed sensor coupler
     Main wire harness ECU coupler
     Check the couplers for any pins 
    that may be pulled out.
     Check the locking condition of  the couplers.
     If there is a malfunction, repair it 
    and connect the coupler 
    securely.
    A-3 Open or short circuit in lead.  R
    epair or replace if there is an 
    open or short circuit.
     Between speed sensor coupler  and ECU coupler.
    (Blue–Blue)
    (White/Yellow–White/Yellow)
    (Black/Blue–Black/Blue)
    A-4 Defective speed sensor  Execute the diagnostic mode. 
    (Code No.07)
     Replace if defective.
    Refer to CHECKING THE 
    SPEED SENSOR on page 8-
    107. 
    						
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