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Yamaha Fz6n Manual

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Page 101

3-24
CHECKING THE SPARK PLUGS /
MEASURING THE COMPRESSION PRESSURECHK
ADJ
18 Nm (1.8 mkg, 13 ftlb)
NOTE:
NOTE: 7. Install:
spark plug
spark plug caps
Before installing the spark plug, clean the spark
plug and gasket surface.
8. Install:
radiator lower hose bracket bolt
radiator lower bolt
EAS00065
MEASURING THE COMPRESSION 
PRESSURE
The following procedure applies to all of the cyl-
inders.
Insufficient compression pressure will result in a
loss of performance.
1. Measure:
valve clearance
Out of...

Page 102

3-25
MEASURING THE COMPRESSION PRESSURE
CHK
ADJ
CAUTION:
WARNING
NOTE: Before removing the spark plugs, use com-
pressed air to blow away any dirt accumu-
lated in the spark plug wells to prevent it
from falling into the cylinders.
5. Install:
compression gauge 
1
adapter
Compression gauge
90890-03081, YU-33223
Adapter
90890-04136
6. Measure:
compression pressure
Out of specification  Refer to steps (c) and
(d).
Compression pressure 
(at sea level)
Minimum
1,350 kPa (13.50 kg / cm
2,
13.50 bar,...

Page 103

3-26
MEASURING THE COMPRESSION PRESSURE
CHK
ADJ
18 Nm (1.8 mkg, 13 ftlb)
d. If the compression pressure is below the
minimum specification, pour a teaspoonful of
engine oil into the spark plug bore and mea-
sure again.
Refer to the following table.
Compression pressure
(with oil applied into the cylinder)
ReadingDiagnosis
Higher than
without oilPiston ring(s) wear
or damage  
Repair.
Same as without
oilPiston, valves,
cylinder head 
gasket or piston 
possibly defective 
 Repair.
7. Install:
spark...

Page 104

3-27
CHECKING THE ENGINE OIL LEVEL
CHK
ADJ
NOTE:
EAS00069
CHECKING THE ENGINE OIL LEVEL
1. Stand the motorcycle on a level surface.
Place the motorcycle on a suitable stand.
Make sure the motorcycle is upright.
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Check:
engine oil level
The engine oil level should be between the
minimum level mark 
a and maximum level
mark 
b.
Below the minimum level mark  Add the
recommended engine oil to the proper level.
Recommended oil...

Page 105

3-28
CHECKING THE ENGINE OIL LEVEL /
CHANGING THE ENGINE OILCHK
ADJ
NOTE:
NOTE: Before checking the engine oil level, wait a few
minutes until the oil has settled.
4. Start the engine, warm it up for several min-
utes, and then turn it off.
5. Check the engine oil level again.
Before checking the engine oil level, wait a few
minutes until the oil has settled.
EAS00074
CHANGING THE ENGINE OIL
1. Start the engine, warm it up for several min-
utes, and then turn it off.
2. Place a container under the engine...

Page 106

3-29
CHANGING THE ENGINE OIL
CHK
ADJ
CAUTION:
43 Nm (4.3 mkg, 31 ftlb)
5. If the oil filter cartridge is also to be replaced,
perform the following procedure.
a. Remove the oil filter cartridge 
1 with an oil
filter wrench 
2.
Oil filter wrench
90890-01426, YU-38411
b. Lubricate the O-ring 
3 of the new oil filter
cartridge with a thin coat of engine oil.
Make sure the O-ring 
3 is positioned cor-
rectly in the groove of the oil filter cartridge.
c. Tighten the new oil filter cartridge to specifi-...

Page 107

3-30
CHANGING THE ENGINE OIL /
MEASURING THE ENGINE OIL PRESSURECHK
ADJ
CAUTION:
WARNING
9. Install:
engine oil filler cap
10. Start the engine, warm it up for several min-
utes, and then turn it off.
11. Check:
engine (for engine oil leaks)
12. Check:
engine oil level
Refer to “CHECKING THE ENGINE OIL
LEVEL”.
EAS00077
MEASURING THE ENGINE OIL PRESSURE
1. Check:
engine oil level
Below the minimum level mark  Add the
recommended engine oil to the proper level.
2. Start the engine, warm it up for...

Page 108

3-31
MEASURING THE ENGINE OIL PRESSURE
CHK
ADJ
NOTE:
8 Nm (0.8 mkg, 5.8 ftlb)
5. Measure:
engine oil pressure
(at the following conditions)
Engine oil pressure
240 kPa
(2.4 kg / cm
2, 2.4 bar, 34.1 psi)
Engine speed
Approx. 6,600 r / min
Engine oil temperature
96C (205F)
Regarding the oil pressure as its own data may
fluctuate depending on the oil temperature and
viscosity, the oil pressure may fluctuate when
measuring. The following data should be used
only as a reference when measuring the engine...

Page 109

3-32
ADJUSTING THE CLUTCH CABLE FREE PLAY
CHK
ADJ
c
b
NOTE:
a
b
EAS00078
ADJUSTING THE CLUTCH CABLE FREE 
PLAY
1. Check:
clutch cable free play 
a
Out of specification  Adjust.
Clutch cable free play (at the 
end of the clutch lever)
10  15 mm (0.39  0.59 in)
2. Adjust:
clutch cable free play
Handlebar side
a. Turn the adjusting dial 
1 in direction b or c
until the specified clutch cable free play is ob-
tained.
Direction
Clutch cable free play is
increased.
DirectionClutch cable free play is...

Page 110

3-33
ADJUSTING THE CLUTCH CABLE FREE PLAY /
CLEANING THE AIR FILTER ELEMENTCHK
ADJ
CAUTION:
4. Install:
air filter case
Refer to “AIR FILTER CASE”.
fuel tank
Refer to “FUEL TANK”.
front cowling inner panel (left and right)
Refer to “COWLINGS”.
seat
Refer to “SEAT”.
EAS00086
CLEANING THE AIR FILTER ELEMENT
1. Remove:
rider seat
Refer to “SEAT”.
front cowling inner panel (left and right)
Refer to “COWLINGS”.
fuel tank
Refer to “FUEL TANK”.
2. Remove:
air filter case cover 
1
air filter element 2...
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