Yamaha FZS6W 07 User Manual

CABLE ROUTING
2-58
1. Clip
2. Roll over valve assembly
3. Canister hose
4. Balance hose
5. Clamp
6. Canister assembly
7. Upper bracket
8. Hose
9. Canister bracket
10.Fuel tank drain hose
11.Roll over valve hose
A. Front side
B. Point the paint marking upward.
C. Pass the canister hose outside, pass the balance hose inside.
D. Point the knob of clamp front side. The  application of water is possible at the time 
of attachment.
E. Point the knob of clamp upward. The appli- cation of water is possible at...

CABLE ROUTING
2-59 

3
PERIODIC CHECKS AND ADJUSTMENTS
PERIODIC MAINTENANCE......................................................................... 3-1
INTRODUCTION ........................... ......................................................... 3-1
ENGINE ......................................................................................................... 3-4
ADJUSTING THE VALVE CLEARANCE ................................................ 3-4
SYNCHRONIZING THE THROTTLE BODIES ..........................................

ELECTRICAL SYSTEM.............................................................................. 3-32
REPLACING THE HEADLIGHT BULBS............................................... 3-32
ADJUSTING THE HEADLIGHT BEAMS .............................................. 3-32 

PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. 
If followed, these preventive maintenance procedures  will ensure more reliable vehicle operation, a 
longer service life and reduce the need for costly ov erhaul work. This information applies to vehicles 
already in service as well as to new vehicles that  are being prepared for sale. All service technicians 
should be familiar...

PERIODIC MAINTENANCE
3-2
4 * Rear brake Check operation, fluid level, 
and for fluid leakage.
 Replace brake pads if neces- sary. √√√√√√
5 * Brake hoses  Check for cracks or damage.
√√√√√
 Replace. Every 4 years
6 * Wheels  Check runout and for damage.
 Replace if necessary. √√√√√
7*Tires  Check tread depth and for 
damage.
 Replace if necessary.
 Check air pressure.
 Correct if necessary. √√√√√
8 * Wheel bearings  Check bearings for smooth 
operation.
 Replace if necessary. √√√√√
9*...

PERIODIC MAINTENANCE
3-3
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform
the service.
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi 
(13000 km) or 12 months.
NOTE:
 Air filter  This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
 The air filter element needs to be replaced more  frequently when riding...

ENGINE
3-4
EAS20470
ENGINE
EAS20490
ADJUSTING THE VALVE CLEARANCE
The following procedure applies to all of the 
valves.
NOTE:
 Valve clearance adjustment should be made 
on a cold engine, at room temperature.
 When the valve clearance is to be measured 
or adjusted, the piston must be at top dead 
center (TDC) on the compression stroke.
1. Remove: SeatRefer to GENERAL CHASSIS on page 4-
1.
 Fuel tank Refer to FUEL TANK on page 7-1.
 Battery Refer to GENERAL CHASSIS on page 4-
1 and CHECKING AND...

ENGINE
3-5
d. To measure the valve clearances of the other cylinders, starting with cylinder #1 at 
TDC, turn the crankshaft counterclockwise 
as specified in the following table.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Remove:
 Camshafts
NOTE:
 Refer to CAMSHAFTS on page 5-8.  When removing the timing chain and cam-
shafts, fasten the timing chain with a wire to 
retrieve it if it falls into the crankcase.
6. Adjust:  Valve clearance
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a. Remove the valve lifter “1” and the...