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Yamaha Xt 125 X Manual

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    							21
    IDM C144600300.fm
    SERVICING TECHNICAL DATASPEC
    ELECTRICAL SYSTEM 
    ModelXT 125RXT 125X
    System Voltage12V
    Starting System:
    Type of Starting SystemC.D.I.
    Spark Lead (B.T.D.C.) 0° at 1400 RPM
    Type of IgnitionElectric Ignition
    C.D.I. Control Unit:
    Magnet Flywheel/Manufacturer3D6-MORIYAMA
    Pick-up Winding Resistance (Ohm)240±20% at 20°C (68°F) (Blue/Yellow-Green)
    CDI Control Unit, Model/Manufacturer5HH-DENSO
    Starting Coil:
    Model/Manufacturer5HH
    Primary Winding Resistance (Ohm)0.3±10% at 20°C (68°F)
    Secondary Winding Resistance (kOhm)3.16±10% at 20°C (68°F)
    Recharge System
    TypeMagnet Flywheel
    Model/Manufacturer3D6 MORIYAMA
    Charge Voltage14V
    Rated Power1.0A (3000 RPM)~2.0A (8000 RPM)
    Recharge Winding Resistance (Ohm)0.64±20% at 20°C (68°F) (White-Black)
    Lighting:
    Min. Voltage12V/3000 RPM
    Max. Voltage15V/8000 RPM
    Winding Resistance (Ohm)0.49±20% at 20°C (68°F) (Yellow-Black)
    Regulator:
    Type of RegulatorSemiconductor-shortcircuit
    No-load Voltage13~14V
    Rectifier:
    Rectifier Capacity8A
    Resistance Voltage400V
    Battery:
    Battery Voltage/Capacity12V 6.5Ah
    Indicator Lights
    Indicator Light (Idling)LED
    IndicatorLED
    Indicator for Headlights on Full BeamLED 
    						
    							22
    IDM C144600300.fm
    SERVICING TECHNICAL DATASPEC
    ModelXT 125RXT 125XLimit
    Engine Starting System:
    Type of Starting SystemElectrical Starter and Foot Lever
    Starting Motor:
    Model/Manufacturer3MB/Moric
    Output Power0.2 kW
    Winding Resistance0.0315~0.0385 20°C
    Brush Dimensions5x7x7mm3.5 mm
    Brush Spring Strength4.9 N ±20%3.92 N
    Selector Diameter17.6 mm16.6 mm
    Mica Recess (Depth)1.35 mm
    Starting Relay:
    Model/ManufacturerNAIS
    Amperage70A
    Winding Resistance90÷100 Ohm
    Horn:
    Type of HornFlat
    Quantity1
    Model/ManufacturerK70H/LEB
    Max. Amperage
    						
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    IDM C144600300.fm 
    						
    							24
    IDM C144600300.fm
    WIRING (1)SPEC
    WIRING (1)
      1)Clutch wire
      2)Carburettor starter wire
      3)Front left indicator wires
      4)Front right indicator wires
      5)Wires for headlight on full beam, on low beam
      6)Parking light wires
      7)Clutch switch wire
      8)Front brake switch wire
      9)Front brake drive
    10)Mileometer wire
    11)Gas control wire
    12)Start control wire
    13)Horn wires
    14)Dashboard connector
    15)Key-selector switch connector
    16)AIS valve hose - exhaust manifold
    17)Filter box hose - AIS valve
    18)AIS valve vacuum pipe
    19)Exhaust pipe
    20)Flywheel connectors
    21)Idling warning light wire
    22)Tank cock vacuum pipe 
    23)Fuel feeding pipe
    24)Air AIS valve
    25)Regulator
    26)Starting relay
    27)Intermittence
    28)Thermal sensor
    29)Regulator ground lug
    30)Carburettor PTC heater
    31)Starting selector switch
    What To Do
    1 -Insert device (A) after connecting connector (14) 
    and lock the rubber clamp (B).
    2 -Bring wires inside frame (C) and lock them with 
    clamps (D).
    3 -To disconnect connector (15), cut clamps (E) and 
    remove rubber cover (F).
    4 -Insert clutch wire (1) inside cable gland (G).
    5 -Insert wire (21) inside the housing located on the 
    engine carter; use screw (N) to lock the wire to the 
    idling switch.
    6 -Join pipe (17) to pipe (18) with clamp (H).
    7 -Fasten exhaust pipes (19) with clamp (L) and cable 
    glands (M). 
    						
    							25
    IDM C144600300.fm
    WIRING (1)SPEC
    29
    25
    28
    22
    17
    24
    19
    16
    H
    13
    27
    26
    18
    GBA
    2
    1
    7
    1231
    9
    11815FEC10
    21
    20
    M
    D3
    6
    45
    IDM-44600300500.tif
    L
    23
    30
    N
    14 
    						
    							26
    IDM C144600300.fm
    WIRING (2)SPEC
    WIRING (2)
      1)Gas control wire
      2)Carburettor starter wire
      3)Clutch wire
      4)Starter motor wire
      5)AIS valve hose - exhaust manifold
      6)Plug wire
      7)AIS valve vacuum pipe
      8)Air AIS valve
      9)Coil
    10)Coil feeding wire
    11)Fuel probe connector
    12)Tank cock vacuum pipe
    13)Fuel feeding pipe
    14)Exhaust pipe
    15)Oil tank pipe- rear brake pump
    16)Rear brake switch wire
    17)Rear pliers oil drive
    18)Battery
    19)Fuse (10A)
    20)CDI control unit
    21)Rear right indicator wires
    22)Rear left indicator wires
    23)Rear light/brake wires
    24)Plate light wires
    25)Ground lug
    26)Battery positive wire (red)
    27)Battery negative wire (black)
    28)Rear brake switch
    What To Do
    1 -Fasten wire (4) to the motorcycle frame with three 
    clamps (A); bring it inside plate (B) and cable gland 
    (H).
    2 -Insert clutch wire (3) inside cable gland (C).
    3 -Fasten plug wire (6) with cable gland (D) and join 
    to pipe (12) with clamp (E). 
    4 -Fasten exhaust pipes (14) with clamp (F) and cable 
    gland (G).
    5 -Insert pipe (5) inside cable gland (H). 
    						
    							27
    IDM C144600300.fm
    WIRING (2)SPEC
    25
    22
    8574
    24
    23
    21
    26
    19
    27
    18
    20
    10
    16
    9
    25
    D
    AB
    17
    15
    3
    6
    AAAH
    11
    13
    12
    14
    1
    2
    F
    E
    G
    IDM-44600300700.tif
    28
    C 
    						
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    IDM C144600300.fm
    SCHEDULED SERVICING AND ADJUSTMENT
    INSPADJ
    SCHEDULED SERVICING AND ADJUSTMENT
    SCHEDULED MAINTENANCE AND GREASING
    *  Address to a Yamaha Dealer.
    ** Molybdenum-bisulphide grease.
    *** Lithium soap grease.
    ComponentWhat To Do1,000 km6,000 km
    every 6,000 
    km or every  12 months
    Valves*Check noise/Adjust, if required.XXX
    Spark Plug
    Check spark plug condition and clean, if 
    required.
    If required, replace spark plug every 
    12,000 km.
    XXX
    Air FilterClean or replace, if required.XXX
    Carburettor*Adjust.XXX
    BatteryCheck electrolyte level and exhaust pipe 
    path.XXX
    Engine OilChange.XXX
    MufflerCheck to see any damage. Tighten.XX
    Brakes*Check operation, adjust lever stroke. 
    Check pad thickness.XXX
    Rear Arm Pin*Check arm tightening. Do not 
    exaggerate greasing.XX
    Wheels and TyresCheck tyre pressure, wear and 
    tightening.XXX
    Wheel Bearings*Check tightening; check to see if 
    damaged.XX
    Steering System 
    Bearings*Check tightening.  Grease every  
    12,000 km or  every 12 months.**XXX
    Front Forks*Check operation/oil leakage.XXX
    Rear Shock Absorber*Check operation/oil leakage.XXX
    Drive ChainCheck if loosen/grease and adjust, if 
    required.Every 500 km
    Fastening/locking PartsCheck tightening.XXX
    Side StandCheck serviceability and tightening.XXX
    Control Wires:
    Gas Feeding/Clutch/
    Front BrakeAdjust/check serv iceability. Grease 
    every 12,000 kmXXX
    Lights and IndicatorsCheck operation.XXX
    Bolts and NutsCheck tightening.XXX
    Motorcycle Appearance Check.XXX 
    						
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    IDM C144600300.fm 
    						
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    IDM C144600300.fm
    WIRING DIAGRAM
      1)Battery (12V)
      2) Control unit
      3) Fuse (10A)
      4) Starting relay
      5) Rear brake switch
      6) Starter motor
      7) Front left indicator
      8) Rear light/brake
      9) Plate light
    10) Front  right  indicator
    11) PTC heater
    12) Thermal sensor
    13) Fuel emergency sensor
    14) Coil
    15) Magnet flywheel
    16) Horn
    17) Frame ground
    18) Intermittence
    19) Regulator ground
    20) Regulator
    21) Tachometer sensor
    22) Clutch wire
    23) Display function command
    24) Light command
    25) Indicator command
    26) Horn command
    27) Left command unit
    28) Rear left indicator
    29) Headlight on full beam/on low beam
    30) Parking light
    31) Rear right indicator
    32) Dashboard
    33) Key selector switch
    34) Right command unit
    35) Starting command
    36) Front brake switch Colours
    AR
    Orange
    AZ Light blue
    AZ-B Light Blue-White
    B White
    B-N  White-Black
    B-MA  White-Brown
    B-R  White-Red
    B-VL  White-Purple
    B-VR White-Green
    BL  Blue
    BL-B  Blue-White
    BL-GL  Blue-Yellow
    BL-N Blue-Black
    BL-R  Blue-Red
    GL Yellow
    GL-B  Yellow-White
    GL-N Yellow-Black
    GL-R  Yellow-Red
    GL-VR Yellow-Green
    GR  Grey
    M Brown
    N Black
    R Red
    RS Pink
    VL Purple
    VR Green
    VL-GL  Purple-Yellow 
    						
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