Aimco Brakes Freedom3 SPC Sqnet User Manual
Have a look at the manual Aimco Brakes Freedom3 SPC Sqnet User Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 85 Aimco Brakes manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
2 General Terms All Rights reserved. Specifications are going to change without notice. Trademarks are the property of SCS Concept and their respective owners. SCS Concept reserves the right to change products at any time without being obliged to adjust earlier supplies accordingly. The material in this manual is believed adequate for the intended use of the system. If the product, or its individual modules or procedures, are used for purposes other than those specified herein confirmation of their validity and suitability must be obtained. SCS Concepts thanks his customers, distributors and partners to communicate eventually errors found in the manual Terms of warranty Never attempt to repair the product yourself, risk to injury, damage the product and avoid the warranty. Use SCS Products and accessories only as intended by the manufacturer. Any operation expressly prohibited in this manual, or adjustments and assembly procedures not recommended or authorized in this manual shall void the warranty. Compliance with EMF SCS Concept manufactures and sells many products targeted at customers which, like any electronic apparatus, in general have the ability to emit and receive electromagnetic signals. One of SCS’ leading Business Principles is to take all necessary health and safety measures for our products, to comply with all applicable legal requirements and to stay well within the Electro Magnetic Field standards applicable at the time of producing the products. SCS Concept is committed to develop, produce and market products that cause no adverse health effects. SCS Concept confirms that if its products are handled properly for their intended use, they are safe to use according to scientific evidence available today.
[email protected] 3 Battery information according European regulation 2006/66/CE Part no: 313 21 0042 Type: Li-Ion 3.7V 2600 mAh Weight: 84 g After removed, the wasted battery must be dismissed according local regulation
4 Revision History Edition Date Description Firmware Version 1.0 02/04/2012 First Edition V8.2k
[email protected] 5 Contents USER MANUAL ........................................................................................................................... 1 GENERAL TERMS ................................................................................................................................................................. 2 TERMS OF WARRANTY .......................................................................................................................................................... 2 COMPLIANCE WITH EMF ...................................................................................................................................................... 2 BATTERY INFORMATION ACCORDING EUROPEAN REGULATION 2006/66/CE .................................................................................. 3 REVISION HISTORY ..................................................................................................................... 4 CONTENTS ................................................................................................................................. 5 FREEDOM³ TOUR ........................................................................................................................ 6 SPC QUALITY CONTROL ....................................................................................................................................................... 8 JOINT ANALYSIS .................................................................................................................................................................. 9 PRODUCTION TIGHTENING .................................................................................................................................................. 10 ON-LINE PRODUCTION TIGHTENING ..................................................................................................................................... 11 LAB,SPC AND PRW FUNCTION TABLE .................................................................................................................................. 12 LAB, SPC AND PRW FUNCTION TABLE ................................................................................................................................. 13 SYSTEM OVERVIEW .................................................................................................................. 14 TECHNICAL SPECIFICATION .................................................................................................................................................. 14 CONNECTIONS .................................................................................................................................................................. 16 STARTING................................................................................................................................. 18 LAB VERSION ............................................................................................................................ 18 HOW TO RUN A “FREE TEST”........................................................................................... ERRORE. IL SEGNALIBRO NON È DEFINITO. SPC Quality Control Test ..................................................................................... Errore. Il segnalibro non è definito. Tightening Production Strategy Test .................................................................. Errore. Il segnalibro non è definito. Test Field Table Description ................................................................................ Errore. Il segnalibro non è definito. HOW TO SEND DATA TO F3 EXPLORER ............................................................................... ERRORE. IL SEGNALIBRO NON È DEFINITO. SPC VERSION ............................................................................................................................ 19 SQ-NET .......................................................................................................................................................................... 19 Build a tree structure and edit Location with SQ-Net .............................................................................................. 20 Edit and Link Quality Test to Locations ................................................................................................................... 30 Edit and Link Tightening Strategy to Locations ....................................................................................................... 42 - A new window will appear ............................................................................................................................. 44 How to create a route ............................................................................................................................................. 57 How to send a route ................................................................................................................................................ 62 How to run test from route ..................................................................................................................................... 76 How to send data results to SQ-Net ........................................................................................................................ 85 Statistic .................................................................................................................................................................... 95 SETUP MENU ................................................................................................................................................................. 101 PART NUMBERS .............................................................................................................................................................. 110
6 Freedom³ Tour Freedom³ SPC mode is an Electronic Wrench designed for Quality Control test and Joint Analysis. Freedom³ allows to analyze joints displaying torque/time and torque angle graphs. With Freedom³ it’s possible to see any curves and data for every single test directly on the display, showing the main statistical values. Also, Freedom³,can be use as a tool for production: Freedom³ is developed in 3 version, every version belong to a specific firmware: Lab version (stand-alone), this firmware version is designed in order to create quality control test and tightening program directly on the wrench without connect the wrench to the computer. On the wrench is possible create tightening program, Quality Control test and have joint analysis. Freedom³ displays torque/time and torque/angle curves for every single test or tightening, also the wrench shows sample chart. When necessary, user can download and export data to Excel, see and overlap curves by F3 Explorer software. PRW version (on-line and off-line),this firmware version is specially designed to have tightening programs and the main quality control test, but the first goal of PRW version is production. The wrench can be programmed off-line by SQ-net software or on-line by VPG software via radio. By SQ-net. User must create a route in SQ-Net (list of quality control test or tightening programs) and send route to Freedom³,when user completes the route he will send back the data-results to SQ-Net. By VPG software user creates the sequence of tightening and via radio VPG sends one by one all tightening to have by the wrench and at the end of every single tightening Freedom³ send data results to VPG. SPC version (off-line), this firmware version is specially designed to have quality test and the main tightening programs, but the first goal of SPC version is Quality Control. The wrench is programmed off line by SQ-Net software. User must create a route in SQ-Net (list of quality control test or tightening programs) sends a route to Freedom³,when user completes the route he will send back the data-results to SQ-Net. =t’s not necessary to complete all tests of the route, user can send back results all time he needs after a single test.
[email protected] 7 NOTE SQ-Net is an SCS software designed to program and receive data from SCS products, in order to store and trace, for every location, joint and tool, all parameters necessary to take under control all production/quality process. VPG is an SCS software designed to drive user step by step directly on production line, using a huge pc display that shows to the operator the joint to tighten or to check (Quality Control). VPG can be used for a single production station or for all production line (VPG can manage Freedom3 and power tool controller also). In the following chapters we will show some examples of : SPC Quality Control Joints Analysis Off-Line LAB modality SPC modality PRW modality
8
SPC Quality Control
Smart Break-away
SCS
Freedom³ (fig. 3)
Production line (fig. 1)
Zoom of the display (Fig.4)
With Freedom³ (Fig. 3) is possible to have break-away test directly on production line joints (Fig.
1). Thanks to the new algorithm, to detect the real break-away point (Fig. 4) is easy and fast for
everyone, it’s not more necessary to be an expert to have break-away test.
=t’s possible to create test locally (Lab mode) or sending a route (list of tests) by SQ-Net software
(SPC and PRW Freedom³ mode)
[email protected] 9 Joint Analysis Freedom³ is developed to satisfy every kind of customer requests. The Joint Analysis function permits to record the complete torque-angle curve and to analyze it directly on the display of Freedom³ in a quick and precise way, in order to understand joint stiffness. Freedom³ LAB mode can send curves to F3 Explorer software, to display and save curves on user’s computer , in this way, users can link the reference curve to SPC and Control Quality test. Only for Lab mode.
10 Production Tightening Freedom³ can be programmed to work as an assembly tool on production line. FREEDOM³ is the perfect solution for assembly station where it’s necessary an high tightening quality or where it’s not possible to use a power-tool for space problem or for typology of joint (as pipe nut). Freedom³ can work in a stand-alone way (Lab version) programming Fredoom³ locally, or in a remote way (PRW version) programming Freedom³ by SQ-Net or VPG software installed on PC. Available for all version: Lab, SPC and PRW.