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Aimco Brakes Monitor UTM1500 Fastening Counter Manual

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Page 11

 11
 
Exterior Features 
 
(1)Front Side 
 
 
 
 
 
 
 
 
 
 
 
 
 
①Power Switch 
  |:ON 
  ○:OFF 
 
②Power Lamp(green) 
 The green LED lamp lights up when the power switch is turned ON. 
 
③Buzzer 
 The volume of fastening recognition, NOK and Key Operation sound can be adjusted each 
independently. 
 Low-tone buzzer can also be used alternatively.    (Always use the low-tone buzzer at the 
maximum 5 volume setting as the buzzer does not produce audible sound with low 
settings.) 
  Part Name:...

Page 12

 12  
 
⑤2-digit, 7-segment LED Display 
 Remaining fastening number will be indicated. 
(”WORK No.” will be indicated if “on a WORK No. basis setting” has been specified on 
MENU screen.) 
 
⑥LCD (20-digit x 4 lines) Display 
 
 
 
 
 
 【During measurement】 
First Line  : Selected WORK No. 
  Second Line  : P1, P2 monitor indication.    Blow start, shut-off detecting status will be 
indicated.  ○  means “detecting” and ●  means “not detecting”. 
TOOL  TYPESHUT-OFF 
(ULT or other shut-off 
tools) TM 
(TM...

Page 13

 13  
(2)Back Side 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
①Terminal Block(detachable) 
 Wiring to Input Terminal must be under no-voltage conditions. 
 Wiring to Output Terminal must be less than DC24V. 
 Always use Y-shape or round crimp-style terminals when wiring. 
②Sensor Cable coupling connector (Pressure Sensor can be installed with the connector removed.) 
③ANALOG OUT 
 Analog signals will be output from Pressure Sensor. 
④PC Connector 
 Hook up the cable from PC. 
⑤Power cable connector 
⑥Fuse (spare...

Page 14

 14
Functions 
 
Self-Diagnosis Function 
Self-diagnosis function will run in the main system at power-on. 
Software version will be displayed on the second line of LCD display during self-diagnosis. 
 
 
 
 
 
 
Memory Function 
Up to 1,500 fastening data can be saved. 
 
Zero Adjustment 
There are cases where sensor output voltage shows a bit different voltage from 0V even though the 
pressure sensor is under free of pressure conditions.    To rectify such deviation, output voltage 
under no pressure...

Page 15

 15
Settings 
 
 
Self-diagnosis function will run at power-on.    Operation Mode will start when no faulty condition 
has been detected during the course of Self-diagnosis.    Pressing 
 for more than 3 seconds 
under Operation Mode will start MENU screen and then Program Mode will be initiated.    You 
may change setting values under Program Mode.    Note that Program Mode will render TM Tool 
or Standard Tool uncontrollable.    Consequently, Valve Output will turn into ON status and you 
may not use...

Page 16

 16
SET  UP 
Function Setting 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
TOOL(Tool Selection) 
Initial Setting:SHUT-OFF  TYPE 
Select any among three selectable tools; SHUT-OFF  TYPE/TM  TYPE/NON-
SHUT  TYPE 
・This selection is common among WORK №1~4. 
SHUT-OFF  TYPE(Shut-off Tool) 
・Tool will stop operation automatically upon completing bolt fastening operation, and then TM 
Signal will be output. 
・When SHUT-OFF TYPE is selected, ON (Valve ON Timer) and OFF (Valve OFF Timer) initial 
values will become “0”...

Page 17

 17  
BLOW START/LEVER ON [Mpa](Blow Start Pressure/ Fastening Start Pressure) 
・Measurement Start Pressure 
Initial Value  Shut-off Tool  : 0.10 
             TM Type Tool  : 0.10 
             Standard Tool  : 0.50 
Setting Range 0.00~1.00 
・When using Shut-off Tool, the corresponding name will be BLOW START, and set a pressure 
value to effect Tool blow detection. 
・When using TM Tool (not Shut-off) or Standard Tool, the corresponding name will be LEVER ON, 
and set a pressure value to effect Tool...

Page 18

 18
 
UPPER PULSE No. (Upper Pulse Number) 
Setting Range  : 0~999 
Initial Value  : 0 
・This is the upper limit for pulse number judgment.    When the pulse number measured stepped 
across the preset number, Pulse HIGH NOK will result. 
・This setting is common among WORK No. 1~4. 
・In the case of 0 setting, pulse number upper limit judgment will not be performed. 
Reaction in the case of Pulse HIGH NOK detection: 
・LCD Display    : [Pulse High Error] 
・Buzzer  : ON  
・Output Terminal  : FAS. NOK will be...

Page 19

 19
 
L. CONTR. (Fastening Number Count Operation Mode Selections) 
Initial Setting  : LS1 
・Select Line Control Mode to be used during Fastening Number Count. 
・This setting is common among WORK No. 1~4. 
・Note that QL Terminal accepts inputs outside the operating range particularly specified using 
this function. 
 
LS1 
・All-the-time fastening number counting down ready condition will be rendered, and judgment 
will be made on Limit Switch input.    COUNT OK judgment will be given when the preset...

Page 20

 20
 
LS1・LS2 
・Fastening operation range will be defined.  Operation will start (counting down ready 
condition) on LS1 input. 
 ・When the preset fastening number is attained before LS2 input, fastening operation will finish. 
 ・COUNT NOK judgment will be given when the preset fastening number is not attained at the 
time of LS2 input, and in this case, fastening operation will finish when COUNT OK 
condition resulted through NG handling operation. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
LS1・LS3・LS2...
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