Casio Qt6000 Service Manual
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SERVICE MANUAL ELECTRONIC CASH REGISTER (without price) QT-6000 (EX-820) AUG. 2004 QT-6000 Ver.1 : Sep. 2004
CONTENTS QT-6000PAGE 1. SPECIFICATIONS ........................................................................................ 1 2. INITIALIZATION ........................................................................................... 5 3. DISASSEMBLY ............................................................................................ 9 4. ASSEMBLY ................................................................................................ 15 5. OPTION INSTALLATION ........................................................................... 21 6. IN LINE / ON LINE..................................................................................... 27 7. DIAGNOSTIC OPERATION ....................................................................... 29 8. CIRCUIT EXPLANATIONS ........................................................................ 51 9. ERROR CODE LIST ................................................................................... 79 10. IC DATA ..................................................................................................... 91 11. PCB LAYOUT .......................................................................................... 103 12. CIRCUIT DIAGRAMS ............................................................................... 106 13. PARTS LIST ............................................................................................. 125 To prevent malfunctions caused by the weak batteries, charge the memory protection batteries for over 12-hours before installation or after a long-time vacation (over 30 days). •Before installation, initialize the terminal and leave it turn on over 12-hours. •After a long-time vacation, initialize the terminal and restore the program data if the terminal is in malfunction, and leave it turn on over 12-hours. •Over 48-hours charging makes the batteries fully charged.
— 1 — 1. SPECIFICATIONS 1-1. Electrical Specifications 1-2. Environmental specifications 1-3. Main LSI specifications • CPU Name HD6417751RF240 (SH-4) Number of control bit 32 bits • I/O controller Name UPD78F4216AGC8EUDA01 Number of control bit 16 bits • Gate array Name UPD65945GJ-P16-JEU • SDRAM Name EDS2532AABH-75L Capacity 256 Mbits • Flash ROM Name MBM29QM12DH Capacity 128 Mbits • Display controller Name SM712GX020000-AA • ADPCM speech LSI Name MSM9841GS-2K • Ethernet controller Name LAN91C113-NE (10/100BASE TX) • PCMCIA controller Name R5C485-LQFP144 • Operating temperature 0 °C ~ 40 °C • Operating humidity 20 % ~ 85 % • Storage temperature -20 °C ~ 65 °C • Storage humidity 10 % ~ 85 % 120V 220V 230V 240V • Power consumption In operation 1.1A 1.1A 1.1A 1.1A Display off 0.25A 0.15A 0.14A 0.13A In operation 0.9A 0.9A 0.9A 0.9A Display off 0.5A 0.5A 0.5A 0.5A • Memory protection Back-up battery NiMH (nickel-metal-hydride) HHR-21HL3G1B (USA only) HHR-21HL3G1C (Except USA) Back-up period 30 days (25 °C) Battery life Replace the battery every 5 years. Recharge time 24 hours (full charge) • Clock & Calendar Accuracy Within ± 40 sec. Per month (25 °C) Auto calendar Effective until 2099 A.D.
— 2 — 1-5. I/O Ports COM port (D sub 9pin) x 6 LAN port (Ethernet 10BASE-T/100BASE-TX) x 1 PC CARD slot x 1 CF CARD slot x 1 Drawer port x 2 External speaker jack x 1 (ø3.5 mono) External microphone jack x 1 (ø3.5 mono) • LCD Display Name NL8060BC31-27 Size 12.1 inch SVGA TFT panel Resolution 800 x 600 Interface CMOS 6 bits Colors 262,144 colors • Touch Panel Name N010-0550-T711 Size 12.1 inch • Panel brightness control 1 x VR controller • Speaker 0.5 watt x 1 • Microphone Mini electret condenser microphone EM100TW-ER • Power supply External adaptor ADP820AA • Cleck key Magnetic ibutton prove 94-J-04 1-4. Devices specifications Card slot cover PC CARD slot, CF CARD slot DC INPC/MODEMSCANNERDISPL AYDRW 1DRW2 COM1 COM4 COM2 COM5COM3 COM6SPKMIC LAN1 VOL COM1 COM4 COM2 COM5 COM3COM6 From the AC adaptor Inline (10/100Base-T) Drawer 2 Drawer 1 Ext. microphone Ext. speak er
— 3 — DEVICE NAME MODEL NOTE • Magnet i-Button QT-6011DLS • Display set for customer QT-6060D Connect to Com 3 • Display cable for customer QT-6061CB (for mounting to the base) • Display 5-meter cable for customer QT-6062CB • Slip printer SP-1300 Connect to Com 2, 3 or 4 • Slip printer cable PRT-CB-8C Length 1.5m • Remote printer UP-250 Connect to Com 2, 3, 4, 5 or 6 • Remote printer UP-350 Connect to Com 2, 3, 4, 5 or 6 • Remote printer SA-3015 Connect to Com 2, 3, 4, 5 or 6 • Remote printer UP-360 Connect to Com 2, 3, 4, 5 or 6 • Printer cable PRT-CB-8A Length 3m • Printer cable PRT-CB-8B Length 5m • Power unit for External Printer PS-180 EPSON MODEL • Handy scnner HHS-15 Com2 port only • MCR QT-6046MCR • Drawer cable QT-6031CB Length 3m • PC cable PRL-CB-2 Com1 port only 1-6. Option List CASIO sales options 1-7. Drawer Type Drawer Name Specification USAOtherCountries M DL-2785 D-20BC-B84M-15* X M DL-2786 D-20BC-B84SM-15* X M DL-2920 D-20BC-B87M-15* X M DL-2921 D-20BC-B87SM-15* X M DL-2425 D-20BC-B55SM-15* X M DL-2525 D-20BC-B64SM-15* X L DL-3616 D-11BH-B65SS-9* X X L DL-3617 D-11BH-B65S-9* X DEVICE NAME MAKER MODEL NOTE • Slip printer/ AC adaptor AD31-U or E U: 100V / E: 200V • Remote printer EPSON TM-T88 lll Connect to Com 2, 3, 4, 5 or 6 • Remote printer EPSON TM-U220 Connect to Com 2, 3, 4, 5 or 6 • Power cord for power unit EPSON AC-170 • Laser scanner PSC QuickScan6000 Com2 port only • Handy scnner PSC HS1250 Com2 port only • CF Memory card Sandisk SDCFB-xx-505 • Modem U.S.Robotics 56k FAX • ISDN TA DEVOLO MICROLINK ISDN • HUB NETGEAR DS104, DS108 • Wireless LAN card NETGEAR WG551 • Access Point NETGEAR WG602 • External speaker ELECOM MS-76CH • External microphone ELECOM MS-STM55 • For external speaker / microphone Ohm Electric AP-2633 Stereo-monaural conversion plug Local purchase options
— 4 — CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacture’s instructions. VORSICHT ! Explosionsgefahr bei unsachgemäßem Austausch der Batterie. Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ. Entsorgung gebrauchter Batterien nach Angaben des Herstellers. ADVARSEL ! Lithiumbatteri - Eksplosionsfare ved fejlagtig hándtering. Udskiftning má kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandØren. 1-8. Duration of Life Panel of TFT LCD 50,000 hours Back Light of TFT LCD 43,000 hours Touch Panel (number of touch times) 10 million times LCD of customer display (option) 20,000 hours Back light of customer display (option) 20,000 hours Head of MCR 300,000 times (in a clean office room) Installing Precautions When installing QT-6000, attach the ferrite core to the QT-6000 side. Wind the AC adaptor cable around the ferrite core two times. The ferrite core is packed with QT-6000.
— 5 — 2. INITIALIZATION 2-1. MACHINE INITIALIZATION 2-1-1. How to initialize the terminal Preparation: 1. All peripheral devices and terminals of this cluster should be turned off. 2. Connect all of the peripheral devices (such as printer, display etc.) to terminal. • In case of wire inline: 3. Connect all terminals by inline. • In case of wireless inline: 4. Connect Wireless LAN card. Operation: 5. Turn on all peripheral devices of a terminal. 6. Turn on this terminal with pressing the initialize switch and release. INIT Copyright(C) 2004 CASIO COMPUTER CO.,LTD. C All rights reserved. ROM VER.xxxxxx xxxx 789 CREATExxxx-xx-xx xx:xx QT-6000x.xx456 APL VER.xxxxxx xxxx 123 0 OK Version 7. After releasing the key, enter “20000” (U.S.), “10000” (other area: English), “40000” (other area: German), “50000” (other area: French), “60000” (other area: Spanish) and press the key. ID & IP ADDRESS Terminal ID ENTER ID IP ADDRESS AUTO OK? Yes ———Terminal ID: 1 ~ 32 ———Press to continue. Enter terminal ID and IP address • Case 1: Terminal ID = “1” IP ADDRESS MANUAL 192.168. 0. 1 DHCP SERVER OK? Yes ———Enter IP address if you want to change. ———Select “CLIENT”, if you want to use this terminal as a DHCP client. ———Press to continue. Init Sw
— 6 — • Case 2: Terminal ID = “2” ~ “32” IP ADDRESS AUTO OK? Yes ———Select “MAUAL”, if you want to enter IP address manually. (IP address setting line will appear on the screen.) ———Press to continue. * The IP address of each terminal should be the unique number from 192.168. 0. 1 to 192.168.255.255. Declare terminal configuration ———Enter date if it is wrong. ———Enter time if it is wrong. ———Within 12 characters ———Master / Backup master / Satellite / Self master ———Enter cluster No. “1” ~ “9”, if using check cluster system. ———No printer / UP-350 / UP-360 / SA-3015 / UP-250 for R/J or Order printer. ———No printer / SA-3015 / SP-1300 ———Press to continue.Date 01-10-10 Time 12:34 00 ID Character MC #01 Check System Master Check Cluster ID 0 R/J/Order Printer1 No R/J/Order Printer2 No R/J/Order Printer3 No Slip Printer No OK? YES Program restoration • Restore from CF card. Insert the CF card into the slot and select the appropriate file and press the key. ———Select, if no need to download any data. ———Select to download a program data from CF card. ——— Select to download a program data from other terminal. INIT 10-10-01 12:34 000001 AUTO PGM 1.No Restore / Receive 2.PGM Restore (CF Card) 3.PGM Receive (Inline) ———All Data (including totalizer) / All PGM (program only) ——— Select the machine to send the data. INIT 10-10-01 12:34 000001 Receive Data All PGM PGM Receive from MC #05 OK? YES • Program receive from other terminal. Note: In case of using wireless inline, we recommend that you should change the ESS ID / WEP KEY character for your security. 2-1-2. How to initialize the terminal (add / replace one terminal) Preparation: 1. All peripheral devices and terminals of this cluster should be turned off. 2. Connect all of the peripheral devices (such as printer, display etc.) to this terminal. 3. Connect the added / replaced terminal to inline. Operation: Follow the steps shown on the page 5 to 6.
— 7 — 2-1-3. How to flag clear the terminal (or INIT2) Preparation: 1. All peripheral devices and this terminal should be turned off. 2. Check the connection of all peripheral devices (such as printer, display etc.) of this terminal. 3. Check the connection of this terminal to inline. Operation: 4. Turn on all peripheral devices of this terminal. 5. Turn on this terminal with pressing the key. 6. Press key. FC Copyright(C)2004 CASIO COMPUTER CO.,LTD. All rights reserved. ROM VERxxxxxx xxxx CREATExxxx-xx-xx xx:xx QT-6000 Versionx.xx APL VER.xxxxxx xxxx OK 7. Select “1. Flag Clear” and press key to flag clear. or select “2.Init2” and press key and enter “8888888888” and key to Init 2. 2-2. SYSTEM INITIALIZATION In this chapter shows how to install QT-6000 systems and peripherals. 2-2-1. How to load IPL (Initial Program Loading) Normally, IPL is not necessary since the terminal has efficient programmable options to meet your circumstances. In some cases, you need to change the application program to meet your requirements, the IPL is necessary to download the application program to the terminal. To load IPL, there are two methods: 1) From PC to a terminal via RS-232C 2) From CF card to a terminal
— 8 — 2-2-2. IPL Operation xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxxIPL :CF CARD IPL :COM1 PORT xxxxxxx xxxxxxx xxxxxxx IPL :COM1 PORT 115200 bps 57600 bps 56000 bps 34800 bps 19200 bps 9600 bps CANCEL xxxxxxx xxxxxxx xxxxxxx xxxxxxx xxxxxxx CANCEL START 2. If you choose COM port or IN LINE port, select baud rate of the IPL source device. 3. Press the key to proceed, in case of downloading via inline, automatic ID definition is made by this timing. So press the key terminal by terminal. 4. After finishing IPL, machine initialization is necessary. If you select “CF card”, insert the CF card into the slot before this step. 1. Select the appropriate method to loading IPL data. (using COM PORT)