Forster CO-AX Press Instructions Manual

							Owner’s Instruction Manual For
Forster Co-Ax® Press
Fine Rifle and Pistol Reloading Tool
(Order 028271)
SUCH A PLEASURE TO USE, ONCE YOU HAVE LOADED YOUR CASES YOULL WANT TO
PULL THE BULLETS AND RELOAD THEM OVER AGAIN. ITS HARD TO BELIEVE THE
FANTASTIC CLAIMS WE MAKE FOR THIS PRESS. BUT, ONCE YOU TRY IT, YOULL SE\
E
WHAT WE MEAN. CHECK OUT THESE GREAT FEATURES FROM A TO Z...A. Powerful Leverage... 40:1 mechanical advantage as the handle moves th\
rough a full 180
degree stroke.
l   
B. Snap-In and Snap-Out Quick Die Change.l   
C. No shell holders required! Standard “S” Jaws hold 90% of commer\
cial cartridge cases.
Optional “LS” Jaws cover the rest.l   
D. Heavy workload takes place when operator’s arm is extended in an a\
dvantageous
position.l   
E. Floating Guide Rods ensure perfect alignment with minimum friction an\
d wear.l   
F. No spent primer nuisance. Primers and caustic residue drop into a con\
tainer, which is
easily emptied.l   
G. Universal Shell Holder Jaws will accommodate almost all rifle and pis\
tol cartridges.l   
H. Universal Shell Holder Jaws are self-acting. The cartridge case can b\
e inserted in the
die and forced home for full length resizing, at which time the Shell Ho\
lder Jaws
automatically open and close on the cartridge case head. When the operat\
ing lever is
reversed and the case has been extracted from the die, the Shell Holder \
automatically
opens and releases the cartridge case!l   
I. Self-Acting Shell Holder permits the case to enter the die Co-Axially\
 without shear or
distortion.l   
J. Self Acting Shell Holder accurately maintains headspace provided in t\
he die.l   
K. Self Acting Shell Holder will not mar cases.l   
L. Lots of working room for both right handed and left handed operators.\
l   
M. Self-Acting Shell Holder is positive in action. We have extracted 200\
 consecutive 300 H
& H Magnum cases Ñ once fired, dry and unlubricated — from a full \
length resizing die
without pulling the head from a single case!l   
N. Primers are seated at the point of least mechanical advantage, thereb\
y minimizing the
danger of crushing primer pellets.l   
O. Primers are consistently seated .005 under flush with the Stop Metho\
d.l   
P. The top Shell Holders are adjustable for alignment to produce the Co-\
Axial seating of
primers.l   
Q. Although we strongly recommend our own Forster Bench Rest® dies, y\
ou can use any
7/8-14 thread dies with the Forster Co-Ax® Press.l   
R. The Forster Co-Ax® Press is handsome as well as extremely function\
al and
dependable.l   
S. In the development of the Forster Co-Ax® Press, all engineering ef\
forts were focused on
producing a tool that was easy to use, fast, attractive and extremely ac\
curate. All of these
qualities are completely compatible, and none creates conflicts with any\
 of the others.l    
						

							T. There is no torque on the head of this press that might impair the al\
ignment of either the
die and or the shell holder. The center of forces coincide with the cent\
er of work, thereby
eliminating the need for braces that might obstruct visibility and or co\
mplicate the operation.l   
U. Self-Acting Shell Holder Jaws permit insertion of both a bullet and a\
 cartridge case into
the die, thereby reducing danger of injuring the operator’s fingers.l   
V. The handle is always in an easy, accessible position.l   
W. The handle has two built-in stops; one for each dead center position.\
l   
X. With its powerful Linkage System, your Co-Ax® Press will resize th\
e biggest rifle
cartridge with more ease than other presses on a .223 case.l   
Y. The Floating Jaws of the Shell Holder prevent shear when drawing case\
s from the die.l   
Z. The parts of the Forster Press will wear longer since all the primer \
grit, ground glass,
etc., falls into the drop tube, passes through the carrier, through the \
bottom of the frame
and down into the Spent Primer Jar. For eight consecutive days we de cap\
ped fired cases
at the Camp Perry National Matches and found not one particle of primer \
grit on the carrier.
Nor was it necessary to clean the moving parts of the Automatic Shell Ho\
lder. None of this
abrasive material ever contaminates the working parts of the Forster Co-\
Ax®Press.l   
TO FASTEN TO YOUR BENCH
Drill four holes in your working bench and attach firmly to your loading\
 bench. Drill on a centerline of a 2 wide x 2 1/2 deep rectangle
for proper alignment with the holes in the casting. Start 3/4 from edge\
 of bench. Due to the extreme mechanical advantage which is
inherent in this press, two “C” clamps will suffice when the press\
 is taken to the range.
SETUP AND ASSEMBLY
PHOTO 1The Co-Ax® Press is virtually ready to use right out of the box. Simp\
ly insert the operating handle
and install the Primer Catcher as outlined here.
1)To install the Primer Catcher, insert the threaded part of the drop t\
ube (#53) through the hole in
the cover from below, then screw the lid (#50) to the cup (#51).
2) Pass the tube through the middle hole in the bottom of the frame (#\
31), then screw into tapped
hole in bottom of the guide block (#45) finger-tight. 
						

							PHOTO 23) To adjust the die vertically in the “T” Slot of the
press frame, back the die most of the way out of the
lock ring. Bring the handle all the way down against
the stop. Hold the lock ring and screw the die
through the lock ring until it makes contact with the
jaws of the Shell Holder. (see photo) Use a slotted
screwdriver to lock the ring in place on the die. Do
not over tighten lock ring retaining screw (#28)! This
screw should be just tight enough to keep the die
lock ring under tension. The die must be allowed to
float for Co-Ax® alignment.
Note: We recommend using Forster cross bolt
locking rings (Order 011321) on all your loading dies.
(Two are supplied with your press)PHOTO 3
PHOTO 4
AUTOMATIC JAW OPENING SCREW ADJUSTMENT
This long tapered screw (#44) is screwed into the bottom frame of the \
press (see photo).
It adjusts the amount the lower Shellholder Jaws open to accept cases wh\
en the press
operating handle is raised to its uppermost position. Adjust the height \
of this screw so the
shellholder jaws will completely open when the handle is in the full UP \
position against
overhead stops. CAUTION, setting the screw in too high a position could \
damage the
shellholder housing (#37) when the handle is pushed all the way up.
OPERATION OF THE CO-AX® LOADING PRESS
PHOTO 5
CASE RE-SIZING AND BULLET SEATING
THE AUTOMATIC SHELL HOLDER JAWS MAY BE USED IN TWO MANNERS:
“Standard” Method A-
 most commonly used for sizing and seating
With this setting and with the handle in the UP position, cases can be s\
et on the guide
block between the jaws in much the same manner as a conventional shell h\
older is used.
Jaws will automatically close on the case as the handle is pulled. For m\
ore information
see section on automatic shellholder changeover. 
						

							PHOTO 6Caliber Adjusting Screw Adjustment Method B 
- for
seating only
This shorter screw (#43) is located in the front hole of the
guide block (see photo #6). This is only used when using
seating method “B” which is described here. Hold the index
finger against the side (not the bottom) of the case. Bring
operating lever down (see photo #7). Shell Holder will
automatically open and close over the case rim. Bullet will be
seated and the jaws will automatically open to release the
case when the handle is returned to the full OPEN position!
This method works for most cases. It is slower than the
standard method but it gives you an added edge in bullet
alignment.PHOTO 7
 
 
      FIG. 1                        FIG. 2
PRIMER SEATING
SETTING THREE TOP JAWS FOR PRIMING.
Select which end of jaw to use (.050 or .070) and match them. Move pre\
ss handle down
until there is enough room to insert locator (#18) up into jaw block (\
#17) from
underneath. Match proper locator end to primer pocket being used (small\
 .175 end for
small primers or large .210 end for large primer). Raise the handle un\
til you feel a “stop”
situation and the locator will appear in the center hole of jaw block. A\
t this point, center
the unprimed case on the locator, move the jaws inward onto the case rim\
 and tighten
the three screws to lock them in place. It is not necessary to over tigh\
ten the socket head
screws. Lower the handle and remove locator. You are now ready to prime.\
 In the event
the case rim is either too loose or too tight, try using the opposite en\
d of the jaws.
OUR SPECIAL CO-AX® PRESS PRIMING SYSTEM HELPS
GUARANTEE CONSISTENT PERFORMANCE.
Proper priming is one of the most critical operations in the reloading p\
rocess. In order for
your ammunition to perform accurately, consistent ignition is mandatory.\
 For that reason,
we paid special attention to the priming function in the design of our C\
o-Ax® press. The
primer seater in our press is engineered with such precision that no exc\
essive tolerance
or “slop” is required in any of the mating parts. The primer seate\
r moves freely in its
channel with only .001 radial clearance as opposed to the customary 1/1\
6 clearance
required by most other presses. As illustrated in the two drawings of en\
larged views of
our primer post, the extremely tight tolerance delivers remarkably consi\
stent seating
depth time after time.
Fig. 1: Dimension “A” is greater than dimension“B” by .005
Fig. 2: When force is applied to the guide block of the press, the botto\
m of the primer cup
stops against the base of the primer post. The top of the primer cup sto\
ps against the
head of the cartridge case. Because the primer punch is longer than the \
cup by .005,
the primer will always be seated .005 below the head of the case. Regar\
dless of the
variation in the dimension of the shell holder or the amount of force us\
ed in seating the
primer, it is impossible to crush a primer pellet or vary the seating de\
pth. 
						

							PHOTO 8
FOR RIGHT-HANDERS
Facing the tool, take a position to the right of the tool; bring operati\
ng handle forward
approximately 90 degrees. Insert primer from rear with right hand; many \
reloaders wear
thin medical gloves on the primer hand. It aids in grip and keeps oils f\
rom contaminating
the primer. Insert case in universal jaws with left hand.
FOR LEFT-HANDERS
Take a position to the left when facing the tool; bring operating handle\
 forward
approximately 90 degrees. Insert primer from rear with left hand. Insert\
 case in jaws with
right hand.
PRIMING SAFELY
To avoid possible injury to the operators hand when using the priming d\
evice, we
recommend the above mentioned two positions for inserting the primers an\
d the cases.
This will enable primer gases to bypass an operators hand in case of a \
premature
primer explosion. The proper position is easy to remember: Left side/lef\
t handed; right
side/right handed when priming. Always operate the handle with slow, pre\
cise
movements. Avoid crushing or deforming the Primers. Priming the case is \
one of the
most important operations in reloading a cartridge.
AUTOMATIC SHELL HOLDER CHANGEOVER
PHOTO 9Standard “S” Jaws are factory installed and ready for reloading. I\
f the chart below
indicates a need to install “LS” Jaws or requires reversal of the \
“S” Jaws, do the
following: Remove two button head screws (#20 from drawing on back cove\
r) and
carefully lift the shell holder jaw housing (#37). Insert jaws in shel\
l holder housing with
ends properly matched. Re-insert springs against arms of jaws as shown i\
n photo.
Replace entire assembly to guide block (#45) and lock in place with th\
e two button head
screws (#20). Tighten screws firmly, but dont overdo it.
SHELL HOLDER JAW USAGE CHART
“S” Jaws
Small end - .343 or smaller rim
Large end - .468 or smaller rim
“LS” Jaws
Small end - .312 or smaller rim
Large end - .531 or smaller rim
“S” Jaws P/N001231 that are supplied with press will grip all thes\
e cartridges:
Smaller side will handle the following cartridges. 
						

							17 Rem
222 Rem.
222 Rem.Magnum 223 Rem.
224 Weatherby 351 S L
5.6 X 50
 
 221 Rem. ÒFireballÓ 30 Luger
30 Carbine 32 S & W
32 S & W Long 32 Short Colt32 Long Colt
32 Colt New Police 32 Auto (7.65mm) 357 Magnum9mm Luger380 Auto
38 Auto Colt Pistol
38 Super Auto Colt Pistol 38 S & W Special38 Short Colt38 Long Colt
Larger side of the “S” Jaws will handle the following cartridges.
218 Bee
219 Zipper
22 Savage
224 Weatherby 5.6 X 50
22-250 Rem. 6 mm Rem. 243 Win.
25-06 Rem.
6.5 Carcano 6.5 Jap
270 Win.
270 Weatherby 280 Rem.
7mm Rem. Magnum 7mm Mauser7 x 61 S & H
7 x 57 Mauser
7.5 x 55 Schmidt Rubin
38-55 7.65 Argentine Mauser 7.62 Russian
7mm Magnum 30 Rem.
 256 Win.
25-35 Win.
250 Savage
257 Roberts
6.5mm Rem Magnum 264 Win. Magnum 6.5 X 55
22 Rem. Jet
357 Magnum
30-06 Springfield 300 Savage
300 H & H Magnum 300 Win. Magnum 303 Savage303 British 308 Win.
300 Weatherby 8 x 57 J.S.
8 mm Mauser 32-20 Win.
32 Win. Special 32 Rem.32-4038 S & W Special 38 Colt
41 Rem Magnum
44 Rem Magnum
44 S & W Special 45 Colt
45 Auto 10 mm
25-20 Win. 338 Win.
378 Weatherby
340 Weatherby 35 Rem.
350 Rem. Magnum 358 Win.
358 Norma
375 H & H Magnum 38-40 Win.444 Marlin
44-40 Win.
458 Win. Magnum
    
GENERAL INFORMATION ABOUT THE FORSTER CO-AX®
LOADING PRESS 
						

							For best working conditions, your bench should be about 38 inches high. I\
f you do not have a
reloading bench yet, a felt pad under the base will prevent marring your\
 spouses dining room
table.
This is a fine machine, please oil the moving parts. Wipe all unpainted \
parts with oil to prevent
rust.
When not in use, keep a dust cloth over your FORSTER PRESS. Care for it \
as you would any
other prize possession.
The Co-Ax® is made from Iron castings. Dropping or sudden stress neve\
r enhances the life of
any casting.
This tool has a powerful mechanical advantage. Keep your fingers away fr\
om the needle sharp
taper pins and potential pinch points.
Position yourself and components at all times so that in case of prematu\
re explosion, you will
be unharmed. WEAR PROTECTIVE GLASSES WHEN RELOADING AND SHOOTING.
We strongly recommend the combination of our Co-Ax® Press with our Be\
nch Rest® Dies.
With this combination, it should be mechanically impossible to assemble \
a poor cartridge.
Our castings are made from high quality, high carbon material such as ar\
e used in automobile
engines. The floating guide rods are made of ground and polished accurac\
y stock and, as in
automobiles, these two elements are compatible and long wearing. No expe\
nse was spared in
the manufacture of tools, jigs, and fixtures to produce this press to th\
e close tolerances
demanded. The FORSTER PRESS will operate smoothly and precisely with lit\
tle friction. The
jaws of the Automatic Shell Holder are made from special steel carefully\
 machined, hardened,
and ground. Special attention is given to the .125 dimension since this\
 is the tolerance built
into all American made dies to establish uniform headspace.
Your FORSTER PRESS is a masterpiece in mechanical perfection, design and\
 functional
operation. There is no conflict with accuracy and convenience in its ent\
ire program. Beauty
and utility are combined. Accuracy in its manufacture and assembly is ma\
ndatory; variation in
diameters, locations or alignment would render the mechanism unworkable.\
 It is also designed
to prevent the disturbance of the axis of the case when resized, or the \
common axis of the
case and bullet when seated with properly designed dies. This is accompl\
ished by both
floating the die and the shell holder. No matter how much force is appli\
ed to the handle, up or
down, the angular position of the carrier and upper frame will not chang\
e. The fantastic claims
we make for this press seem unrealistic, but its virtues will gradually \
unfold to you as you
become accustomed to it. There are more than 1,000 operations in its man\
ufacture. This press
is such a pleasure to use, that once you have loaded your cartridges, yo\
u will want to buy
more components just so you can load more ammunition. This press makes r\
eloading a
pleasant hobby, not just a means to the end. 
						

							 
 
Click on diagram at rightfor an enlarged view.