Global Garden Products Lawn Mower 102 - 122 102 - 122 Hydro Instructions Manual

The Manufacture reserves the right to make any improvements to the product of a technical or commercial
nature that may be necessary. There may be, therefore, differences between the various series of machines
and that described here, though the basic features and various repair methods will remain the same.
© by GLOBAL GARDEN PRODUCTS - No use of the illustrations or duplication, reproduction or translation,
even partial, of the texts in this document may be made without explicit authorization....

5. Removal of external parts and main assem-
blies
For doing more difficult jobs, greater accessibili-
ty may be required. This can be done by taking
the unit concerned off and working at the bench,
or by removing the cover or other external parts.
Whether or not this will be useful is at the discre-
tion of the mechanic’s experience.
6. Repairs
This chapter deals with all the more complex
work connected with the replacement or repair
of malfunctioning or worn parts.
The descriptions must follow a...

102 - 122
i.2
INDEX





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WORKSHOP MANUAL
page from 
2006to  ••••
3/2006
4.50Drive pedal adjustment  ( ➤hydrostatic drive models)
4.60Aligning the cutting deck
4.71Steering allowance adjustment
4.80Steering geometry adjustment
4.90Checking blades alignment 
4.101Sharpening and balancing of the blades
5.10Removal of front hood 
5.22Removal of wheel cover (TC ...)
5.2a
0Removal of wheel cover (TX)
5.3
0Removal of the collector channel
5.40Removal of the dashboard (TC ...)
5.4a
0Removal of the...

H)Code TC•shows that the page applies to the
machines so equipped  TC - TCP - TCR - TCB -
TCX.
Code 
TXshows that the page applies to the
machines so equipped TX.
The manual refers to the following symbols:
Warns of operations that should be carried
out with utmost care to avoid impairing the func-
tionality and safety of the lawnmower.
Warns of operations that should be carried
out with utmost care to avoid injury to the oper-
ator. 
Reference to another procedure or part of
the manual.
#Indicates that...

TC•
TX
© by GLOBAL GARDEN PRODUCTS
1.1 IDENTIFICATION AND PROCEDURES
A) Identification
1) Machine
Each machine has a label attached (1)under the
driver’s seat which shows the technical specifica-
tions, the model and the serial number.
The model and serial number must be shown on
each repair sheet when requests are made
under guarantee, and are indispensable for
spare part orders.
2) Transmission (Rear axle)
The transmission unit (both mechanical and hydro-
static) is made up of an engine block including...

entail particularly hazardous situations besides the
normal hazard related to mechanical operations
and that can be avoided by taking the necessary
care and attention normally required for this type of
work.
As well as following the usual accident prevention
regulations that apply to most repair shops, we rec-
ommend you: 
–taking out the ignition key before beginning
any repair work.
–protect hands with suitable working gloves,
especially when working near the cutting unit; 
–check that you do not cause...

TC•
TX
© by GLOBAL GARDEN PRODUCTS
102 - 122
2.2.1
TOOLS





1 / 1
WORKSHOP MANUAL
page from 
2000to  ••••
2.2 TOOLS
All work can be carried out using the tools normally
available in a good workshop. However, it is advis-
able to have a kit of special tools
(1 ÷ 8)which are
already part of a set (Code no. 82180040/2) or
which can be made following the instructions given
in chapter 8.3.
These tools
(1 ÷ 8)are to be used where there is the
symbol «#»  in this text.
1.Blocks H = 26 mm for adjusting the...

102 - 122
2.3.1
LIFTING





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WORKSHOP MANUAL
page from 
2000to  ••••
2.3 LIFTING
The machine must never be lifted using a hoist
or other lifting equipment which uses cables.
A) Front
ONCE THE PARKING BRAKE HAS BEEN
ENGAGED, the machine can be lifted using a jack
which pushes on the underside of the frame, plac-
ing a wood block 
(1) between the base of the jack
and the frame and checking to see that the free
movement of the front spring equaliser has not
been obstructed.
B) Rear
Place a...

TC•
TX
© by GLOBAL GARDEN PRODUCTS
102 - 122
2.4.1
VERTICAL POSITIONING





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WORKSHOP MANUAL
page from 
2000to  ••••
2.4 VERTICAL POSITIONING
WARNING! Two people will be needed for this
operation. When lifting and tipping backwards,
only solid parts should be gripped (steering
wheel, frame, rear plate, etc.) and NEVER parts
of the bodywork in plastic.
The fuel tank must be checked before putting the
machine in a vertical position to make sure that
there is no more than 2 litres of fuel inside....

102 - 122
2.5.1
PRACTICAL HINTS





1 / 1
WORKSHOP MANUAL
page from 
2000to  ••••
2.5 PRACTICAL HINTS
A) Fitting snap rings
One side of the “Benzing” snap rings (1)has a
rounded edge and the other a sharp edge.
For maximum grip the rounded part needs to be
facing towards the element to be held 
(2), with the
sharp edges on the outside.
B) Joint pivot pins
There are a large number of pivot pins, usually con-
nected to rods, that need to be able to move in var-
ious directions.
A typical situation has...