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honda cr v 19997 2000 User Manual

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    of 1395
    							
    t23a1I12t3ltat5t011t8t9
    ct22
    c126 (PCM-O)*,
    ot33
    c124 {ECM/PCM.B}
    C,r47 (ECM/PCM-Al
    c121*3c127.
    cl25 tECM/PCM-C)
    c132
    o
    *1:4,/T 1 all*3: 98 model4:99 - 00 models
    NOTE: . Different wires with the same color have been given a number suffix to distinguish them {for example,
    YEUBLK1 and YEUBLKare not the same).
    . O: Related to Fuel and Emissions Svstem.
    . - Connector with male terminals (double outline): View from terminal side
    - Connector with female terminals (single outline): View from wire side
    tt
    36,10
    1t12l3l617lat9
    11-59
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    Troubleshooting
    Troubleshooting Procedures
    How To Begin Troubleshooting
    When the Malfunction indicator Lamp (MlLl has been reported on, or there is a driveability problem, use the appropri-ate procedure below to diagnose and repair the problem.
    A. When the MIL has come on:
    1. Connect the Honda PGM Tester or an OBD Il scan tool to the 16P Data Link Connector (DLC) located behind theright side of the center console.
    Turn the ignition switch ON (ll).
    Check the DTC and note it. Also check and note
    the freeze frame data.
    Refer to the Diagnostic Trouble Code Chart and
    begin troubleshooting.
    NOTE:
    . SeetheOBDll scan tool or Honda PGM Tester users manuals for specific operating instructions.. The scan tool or tester can read the Diagnostic Trouble Codes (DTC), freeze frame data, current data, and otherEngine Control Module (ECM}/Powertrain Control Module (PCM) data.. Freeze frame data indicates the engine conditions when the first malfunction, misfire or fuel trim malfunction wasdetected. lt can be useful information when troubleshootino.
    B. When the MIL has not come on, but there is a driveability problem, refer to the Symptom Chart on page 11-64.
    C. DTCs will be indicated by the blinking of the Malfunction Indicator Lamp {MlL) with the SCS service connector con-nected.
    Connect the SCS service connector to Service Check Connector as shown. {The 2P Service Check Connecror rslocated behind the right side of the center console.) Turn the ignition switch ON 0l).
    DATA LINK CONNECTOR I16PI
    1 1-60
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    ll. Engine Controt Module (EcM)/Powertrain Control Module {PCM) Reset Procedure
    Either of the following actions will reset the ECM/PCM.
    . use the oBD ll scan tool or Honda PGM Tester to clear the ECMs/PCMs memory. (see the oBD ll scan tool or
    Honda PGM Tester users manuals for specific operating instructions )
    . Turn the ignition switch oFF. Remove the BACK UP (RADIO) (7.5 A) fuse from the under-hood fuse/relay box for 10
    seconos.
    lll. Final Procedure {this procedure must be done after any troubleshooting)
    1. Remove the SCS Service Connector if it is connected. lf the SCS service connector is connected. and there are no
    DTCS stored in the ECM/PCM, the MIL will stay on when the ignition switch is turnsd oN (ll).
    2. Do the ECM/PCM Reset Procedure.
    3. Turn the ignition switch OFF
    4. Disconnect the OBD ll scan tool orHonda PGM Tester from the Data Link Connector ( 16P)
    (contd)
    1 1-61
    BACK UP {RADIOI I7,5 AI FUSE
    FUSE/RELAY BOX
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    Troubleshooting
    Troubleshooting Procedures (contd)
    lf the inspection for a particular code requires voltage or resistance checks at the EcM/pcM connectors, remove the rightkick panel. Unbolt the EcM/PcM. and connect the backprobe sets and a digital multimeter as described below, check thesystem according to the procedure described for the appropriate code(s) listed on the following pages.
    How to Us6 tho Backprobe S6ts
    Backp.obo Adapto.
    BACKPROBE SET
    connect the backprobe adapters to the stacking patch cords. and connect the cords to a multimeter. Using the wire insula-tion as a guide for the contoured tip of the backprobe adapter, gently slide the tip into the connector from the wire sideuntil it comes in contact with the terminal end of the wire.
    DIGITAI. MULTIMETER(Commarci.lly rvrilabl.l orKS-AHM-32-@3
    @@)@)c,
    11-62
    oSAZ - (xtlqDA lTwo requir.dl
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    CAUTION:
    . Puncturing the insulation on a wile can cause poor ot intelmittent electrical conneciions.
    . Bring the tester probe into contact with th€ terminal from the terminal side of wire htrness Gonnectors in the engine
    comoartment. Fol temale connectols, iust touch lightly whh the tester probe and do not insgrt lhe probe.
    (contd)
    1 1-63
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    Troubleshooting
    Troubleshooting Procedures (contdl
    Symptom Chart
    Listed below are symptoms and probable causes for problems that DO NOT cause the Malfunction Indicator Lamp (MlL) tocome on. lf the MIL was reported on, go to page 11-60.Troubleshoot each probable cause in the order listed (from left to right) until the symptom is eliminated,The probable cause and troubleshooting page reference can be found below.
    Other Probable Causes for an engine that will not start:- Compression- Intake air leakage- Engine locked up- Timing belt- Starting system- Overheating- Battery
    SYMPTOMPROBABLE CAUSE
    Engine will not sta rt4, 2,3,5,20, t5, 1
    Hard starting2, 4, 12,17, 14, t9
    Cold fast idle too low7, a,9, 6, 17
    Cold fast idle too high7,8,9,11,10
    ldle speed fluctuates9,7,8, t1, 10
    Misfire or rough runningTroubleshoot for misfire on pages 11-126, 1|21LOl/\/ power2, 10,11, 13, 17, 18,20
    Engine stalls2, 4, 12,1,20,9,5, t6
    Probable Cause List (For the DTC Ch8rt, see page ll-75.)
    Probable CausePageSystem
    Engine controt ruoaute (ecvtffiI11-42
    I 1-178Fuel oressure
    PGM-Fl main relav
    lgnition system
    Crankshatt Position/Top Dead Center/Cylinder position sensor circuit
    Intake Air Temperature (lAT) sensor ctrculr
    ldle Air Control (lAC) Vatve
    Fast idle thermo valve
    ldle speed adjustment
    Throttle body
    Throftle cable
    Manifold Absolute P.rrffi
    Throftle Position (TP) sensor
    Barometric pressur (gnno-
    AyT gear position signal
    Brake switch signal
    Air Cleaner
    Three Way Catalytic Converter (TWC)
    Evaporative emission (EVAP) control
    Contaminated fuel
    1 1- 187
    Section 4
    5t1-t31,146
    6I t-95
    711-152
    81l-168
    1 1- 169
    1011-1961111-194
    121 l -90
    1 1- 103
    1411-137
    15Section 14
    161 1- 166
    17r 1-194
    181 1,1991911-203
    20
    11-64
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    ECM/PCM Data
    By connecting the OBD ll scan tool or the Honda PGM Tester to the 16P data link connector (OLC), various data can be
    retrieved from the ECM/PCM. The items listed in the table below conform to the SAE recommended practice
    The Honda PGM Tester also reads data beyond that recommended by SAE.
    understanding this data will help to find the causes of intermittent failures or engine problems.
    NOTE:
    The ,operating values given below are approximate values and may be different depending on the environment and
    the individual vehicle.
    Unless noted otherwise. at idle speed means idling with the engine completely warmed up, transmission in position
    Park or neutral and the A,./C and all accessories turned otf.
    DataDesc.iptionOp€rating ValuoFreeze Data
    Diagnostic
    Trouble Code
    (DTC)
    lf the ECM/PCM detects a problem, it will store it as a
    code consisting of one letter and tour numbers
    Depending on the problem, an SAE-defined code (Poxxx)
    or a Honda-defined code (Plxxx) will be output to the
    tester.
    lf no problem is detected,
    there is no output.
    YES
    Engine SpeedThe ECN4/PCN4 computes engine speed from the signals
    sent from the Crankshaft Position sensor.
    This data is used for determining the time and amount of
    fuel iniection.
    Nearly the same as
    tachometer indication
    At idle speed:97 - 98 models:
    750 t 50 rpm99 - 00 models:
    730 f 50 rpm
    YES
    Vehicle SpeedThe ECM/PCM converts pulse signals from the Vehicle
    Speed Sensor (VSSI into speed data.
    Nearly the same as
    speedometer indicationYES
    Manifold
    Absolute
    Pressure (MAP)
    The absolute pressure caused in the intake manifold by
    engine load and speed.
    With engin6 stopped:
    Nearly the same as atmo-
    spheric pressure
    At idle speed:
    2a - 41 kPa {210 - 310
    mmHg, 8.3 - 12.2 inHg)
    YES
    Engine Coolant
    Temperature
    {ECT)
    The ECT sensor converts coolant temperature into volt-
    age and signals the ECM/PCM. The sensor is a thermistor
    whose internal resistance changes with coolant tempera-
    ture. The ECM/PCM uses the voltage signals from the
    ECT sensor to determine the amount of injected fuel
    With cold engine:
    Same as ambient temPer-
    ature and IAT
    With engine warmed uP:
    approx. 163 - 212F
    (73 - 100c)
    YES
    Heated Oxygen
    Sensor (HO25)
    (Primary,
    Sensor 1)
    (Secondary
    Sensor 2)
    The Heated Oxygen Sensor detects the oxygen content in
    the exhaust gas and sends voltage signals to the
    ECMiPCM. Based on these signals, the ECM/PCM controls
    the airlfuel ratio. When the oxygen content is high (that is.
    when the ratio is leaner than the stoichiometric ratio), the
    voltage signal is lower.
    When the orygen content is low (that is, when the ratio
    is richer than the stoichiometric ratio), the voltage signal
    is higher.
    0.0 - 1.25 V
    At idle speed:
    about 0.1 - 0.9
    NO
    (contd)
    1 1-65
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    Troubleshooting
    Troubleshooting Procedures (contd)
    DataDescliptionOperating ValueFreezo Data
    HO2S
    Feedback
    Loop Status
    Loop status is indicated as open or closed.
    Closed: Based on the HO2S output, the ECM/pCM deter-mines the airlfuel ratio and controls the amount ofinjected fuel.
    Open: ignoring HO2S output, the ECM/pCiM refers to sig,nals from the TP, MAP, and ECT sensors to control theamount of injected fuel.
    At idle speed: closed
    YES
    Short Term
    Fuel Trim
    The airlfuel ratio correction coefficient for correcting theamount of injected fuel when HO2S feedback is in theclosed loop status. When the signal from the HO2S isweak, short term fuel trim gets higher, and the ECM/PCMincreases the amount of injected fuel. The airlfuel ratiogradually gets richer, causing a higher HO2S output.Consequently. the short term fuel trim is lowered. andthe ECM/PCM reduces the amount of injected fuel.This cycle keeps the airfuel ratio close to the stoichio-metric ratio when in closed looD status.
    t:20y
    YES
    Long Term
    Fuel Trim
    Long term fuel trim is computed from shon term fueltrim and indicates changes occuring in the fuel supplysystem over a long period.
    lf long term fuel trim is higher than 1,00. the amount ofinjected fuel must be increased. lf it is lower than L00.the amount of injected fuel must be reduced.
    ! 20%
    Intake Air
    Temperature
    (IAT)
    The IAT sensor converts intake air temperature into volt-age and signals the ECrU/PCM. When intake air tempera-ture is low, the internal resistance of the sensorincreases, and the voltage signal is higher.
    With cold engine:
    Same as ambient temper-
    ature and ECTYES
    Throttle
    Position
    Based on the accelerator pedal position, the openingangle of the throttle valve is indicateo.At idle speed:
    approx. 10%
    lgnition
    Timing
    lgnition timing is the ignition advance angle set by theECM/PCM. The ECM/PCM matches ignition timing to thedriving conditions.
    At idle speed: 161 4.
    BTDC with the SCS ser-
    vtce connector connected.
    NO
    Calculated
    Load Value(cLV)
    CLV is the engine load calculated from the MAp data.At idle speed:
    2A - 410/o
    At 2,500 rpm with no load:
    13 - 260/o
    YES
    _ 
    1 1_66
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    Powertrain Control Module Terminal Arrangement -97 Model
    FCM CONNECTOR A (32P)NOTE: Standard battery voltage is 12 V.
    Wire side of lemale terminals
    f€rminalnumlreJWirecolor
    Telminalnama
    DescriptionSignal
    YELlNJ4 (No.4 FUELINJECTOR)Drives No. 4 {uel injector.With engine running: duty controlled
    2BLUlNJ3 (No.3 FUELINJECTOR)Drives No. 3luel injector.
    REDlNJ2 {No.2 FUELINJECTOR)Drives No.2 tuel injector.
    BRNlNJl (No. l FUELINJECTOR)Drives No. 1 fuel injector.
    5BLK WHTSO2SHIC (SECONDARY
    HEATED OXYGEN SENSOR HEATER CONTROL)
    D ves secondary heated oxygensensor heater.With ignition switch ON {ll): battery voltageWith fully warmed up engino running: dutycontrolled
    6BLKArYHT
    PO2SHTC (PRIMARY
    HEATED OXYGENSENSOR HEATERCONTROL}
    Drives primary heated oxygensensor heater,With ignition switch ON lll): battery voltagewith fully warmed up engine running: dutycontroll6d
    I8RN/BLKLGl (LOGIC GROUND}Ground forthe PCM control circuit.Less than 1.0 V at all times
    10BLKPG1 lPOWER GROUND}Ground for the PCM power circuit.
    l1YEUELKIGPl lPOWER SOURCE}Power source for the PCM controlcircuit.
    With ignition switch ON (ll): battery voltageWith ignition switch OFF: 0 V
    12BLI(BLUIACV {IDLE AIRCONTROL VALVE}Drives IACV.With €ngine running: duty controlled
    REDryEL
    PCS (EVAP PURGECONTFOL SOLENOIDVALVE)
    Drives EVAP purge controlsolenoid valve.
    With engine running, engine coolantbelow 154F (68C): battery voltageWith engine running, engine coolantabove 154F (68C): duty controlled
    16GRN/VELFLR (FUEL PUMP RELAY)Drives Iuel pump relay.0 V for two seconds after turning ignition
    switch ON lll), then battery voltage
    118LI(REDACC (A,/C CLUTCHRELAY}Drives AyC clutch relay.With comoressor ON: 0 VWith compressor OFF: baftery voltage
    18GRN/ORNMIL (MALFUNCTION
    INDICATOR LAMP}Drives MlL.With MIL turned ON: 0 VWith MIL turned OFF: baftery voltage
    19*WHT/GRNALTC (ALTERNATOR
    CONTROL}Sends alternator control signal.With tully warmed-up engine running:
    battery voltageDuring driving with smallelectrical load:0 
    20YEUGRNICM (IGNITION CONTROLMODULE)Sends ignition pulse.With ignition switch ON (ll): baftery voltageWith engine running: pulses
    22BRN/BLKLG2 (LOGIC GROUND}Ground tor the PCM control circuit.Less than 1.0 V at alltimes
    23BLKPG2 {POWER GROUND}Ground lor the PCM power circuit.
    24YEUBLKIGP2 {POWER SOURCE}Power source for the PCM controlcircuit.
    With ignition switch ON (ll): battery voltage
    With engine switch OFF: 0 V
    27GRNFANC (RADIATOR FANCONTROL)Drives radiator {an relay.With radiator fan running: 0 VWith radiator fan stopped: baftery voltage
    *: USA
    {contd)
    11-67
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    Troubleshooting
    PCM CONNECTOR B I25PI
    Powertrain Control Module Terminal Arrangement -97 Model (contdl
    Wire side of female terminalsPCM CONNECTOR B I25P}NOTE: Standard battery voltage is l2 V.
    1 1-68L
    TerminelnumbercolorTerminalnameOescriptionSignal
    1LS 1A/T CLUTCHPRESSURE CONTROLSOLENOID VALVE -)
    Drives A,/T clutch pressure controlsolenoid valveWith ignition switch ON (ll): duty con-trolled
    2REDLS + (A/T CLUTCHPRESSURE CONTROLSOLENOID VALVE +)
    Drives A,/T clutch pressure controlsolenoid valveWith ignition switch ON (ll)r duty controlled
    38LU//EL
    SHA (SHIFT CONTROLSOLENOID VALVE A)Drives shift control solenoid valve A.In 2nd, R position. in 2nd and 3rd gear inD4, D3 position: Battery voltageIn lst gear in D4, D3 position, in 4th gear
    in D4 position: 0 V
    4GRN/BLKLC B (LOCK-UP CONTFOLSOLENOID VALVE B)Drives lock-up control solenoidvalve B,With full lock-up; Baftery voltageWith half lock-up: duty controlled
    5YELLC A (LOCK.UP CONTROLSOLENOID VALVE A)Drives lock-up control solenoidWith lockup ON: battery voltageWith lock-up OFF:0 V
    IPNKATPD3 (AyT GEARPOSITION SWITCH}Detects A/T gear position switchsignal. _
    In D3 position:0 Vln any other position: battery voltage
    11GRN/VVHT
    SHB (SHIFT CONTROLSOLENOID VALVE 8}Drives shift control solenoid valve B.In 1st, 2nd position, in 1st and 2nd gear inD4, D3 position: Battery voltageIn R position, ;n 3rd gear in 04, D3, in 4thgear in D4 position: 0 V
    12WHT/BEDILU (INTERLOCK
    CONTROL UNITiDetects interlock control unh signal.With ignition switch ON (ll)and brakepedal depressed: battery voltage
    GRN/BLKD4IND (04 INDICATORLIGHT}Drives Dl indicator light.With D4 indicator light turned ON: batteryvoltageWith D4 indicator light turned OFF: 0 V
    14NMSG (MAINSHAFT
    SPEED SENSOR GROUND}Ground tor mainshaft speed sensor.
    REDNM (MAINSHAFT SPEEDSENSOR)Detects mainshaft speed sensorsrgnal,With engine running: pulses
    16ATPR (A/T GEARPOSITION SWITCH)Detects A/T gear position switchsrgnal.InRposition:0VIn any other position: battery voltage
    1lBLUATP2 (A./T GEARPOSITION SWITCH)Detects A/T gear position switchsrg nal,In 2nd position: 0 VIn any other position: battery voltage
    18BRNATP1 (4,,/T GEARPOSTTTON SWTTCH)Detects A/T gear position switchsrg nal,ln lst position: 0 VIn any other position: battery voltage
    22GBNNCSG (COUNTERSHAFT
    SPEED SENSOR GROUND)Ground tor countershaft speedsensor,
    23BLUNC (COUNTERSHAFT
    SPEED SENSOR)Detects countershaft speed sensorsrgnal.With agnition switch ON (ll), and lrontwheels rotating: pulses
    24YELATPD4 (M GEARPOSITION SWITCH)Detects A,/T gear position switchsrgnal.In D4 positionr 0 VIn any other position: battery voltage
    25LT GRNATPNP {A/T GEARPOSITION SWITCH)Detects A/T gear position switchsignal.In park or neutral:0 VIn any other position: about 5 V
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