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Motorola Astro Digitalport Saber Troubleshooting 68p81076c10 A Manual

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    10-1 
    Troubleshooting Charts 
    10
    This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in 
    determining the problem areas. They are not a substitute for knowledge of circuit operation and astute 
    troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory 
    section prior to troubleshooting a radio.
    Most troubleshooting charts end up by pointing to an IC to replace. It is not always noted, but is 
    good practice to verify supplies and grounds to the affected IC and to trace continuity to 
    the malfunctioning signal and related circuitry before replacing any IC. For instance, if a 
    clock signal is not available at a destination IC, continuity from the source IC should be checked before 
    replacing the source IC.
    Description Page
    Chart 1.  800MHz Radio Main Troubleshooting Chart................................................. 10-2
    Chart 2.  VHF/UHF Radio Main Troubleshooting Chart............................................... 10-2
    Chart 3.  Radio Power-Up Fail ....................................................................................... 10-3
    Chart 4.  Bootstrap Fail .................................................................................................. 10-4
    Chart 5.  DC Supply Failure ........................................................................................... 10-5
    Chart 6.  01/81 Host ROM Checksum Failure ............................................................... 10-5
    Chart 7.  01/82 or 002, External EEPROM Checksum Failure....................................... 10-6
    Chart 8.  01/84 SLIC Initialization Failure .................................................................... 10-6
    Chart 9.  01/88 MCU (Host µC) External SRAM Failure ............................................... 10-7
    Chart 10. 01/92, Internal EEPROM Checksum Failure................................................... 10-7
    Chart 11.  02/A0, ADSIC Checksum Faiure ..................................................................... 10-8
    Chart 12.  02/81, DSP ROM Checksum Failure ............................................................... 10-8
    Chart 13.  02/88, DSP External SRAM Failure U414........................................................ 10-9
    Chart 14.  02/84, DSP External SRAM Failure U403........................................................ 10-9
    Chart 15.  02/82, DSP External SRAM Failure U402...................................................... 10-10
    Chart 16.  02/90, General DSP Hardware Failure .......................................................... 10-10
    Chart 17.  09/10, Secure Hardware Failure .................................................................... 10-11
    Chart 18.  09/90, Secure Hardware Failure .................................................................... 10-11
    Chart 19.  Key Load Fail................................................................................................. 10-12
    Chart 20.  Button Test.................................................................................................... 10-12
    Chart 21.  Keypad Error ................................................................................................. 10-13
    Chart 22.  Volume Set Error........................................................................................... 10-13
    Chart 23.  Zone/Channel Select Error ........................................................................... 10-14
    Chart 24.  Top/Side Button Error ................................................................................... 10-14
    Chart 25.  No Display .................................................................................................... 10-15
    Chart 26.  No TX Modulation ....................................................................................... 10-16
    Chart 27. 800MHz No TX Deviation ............................................................................ 10-17
    Chart 28.  VHF/UHF No TX Deviation .......................................................................... 10-17
    Chart 29.  No RX Audio ................................................................................................. 10-18
    Chart 30.  VHF/UHF/800MHz Receiver RF .................................................................... 10-19
    Chart 31.  VHF/UHF Frequency Generation Unit (FGU) .............................................. 10-19
    Chart 32.  800MHz Frequency Generation Unit (FGU) ................................................ 10-20
    Chart 33.  VHF/UHF Voltage Controlled Oscillator (VCO)........................................... 10-21
    Chart 34. 800MHz Voltage Controlled Oscillator (VCO)............................................. 10-22
    Chart 35.  800MHz DC Switch ...................................................................................... 10-22
    Chart 36.  VHF/UHF DC Switch .................................................................................... 10-23
    Chart 37.  800MHz Transmitter RF................................................................................ 10-24
    Chart 38.  VHF/UHF Transmitter RF.............................................................................. 10-25
    Chart 39.  VHF/UHF Only, VCO Crossover Frequency Tune........................................ 10-26 
    						
    							 
    10-2 
    Chart 1 . 800MHz Radio Main Troubleshooting Chart
    NONO
    MAEPF-24396-A
    Good Power-
    Up Self
    Test?Is There
    TX Power?Is TX
    Deviation
    OK?
    NO
    NOYES
    YES
    YES YES
    YES
    YES
    NONO
    NO
    Receive
    Audio?Poor
    SINAD?ENDSTARTButtons
    Functioning?Radio
    Keyload
    Failure?
    Go to No Receiver
    Audio Chart C.29See Button Test
    Chart C.20Error
    Message?
    Display
    Model?
    Go to No Transmit
    Audio Chart C.26Go to Transmitter
    Chart C.37
    NO
    YES
    NO
    YES
    YES
    See Keyload
    Failure Chart
    C.19
    NOYES
    Go to No Receiver
    RF Chart C.30Go to DC Switch
    Chart C.35 NOYES Is
    R5
    on?
    See Table T1;
    Power-up Self
    Check Error Codes
    Use RSS to
    display
    Error MessagesError
    Message
    on RSS?
    Either Bad Display.
    (See Chart C.25), or
    Radio Power-Up Failure
    (See Chart C.3)
     
    Chart 2 . VHF/UHF Radio Main Troubleshooting Chart
    NO
    MAEPF-24395-A
    Is There
    TX Power?Is TX
    Deviation
    OK?START
    NO
    YES
    YESNO
    Error
    Message?
    Display
    Model?
    NO
    YES
    See Table T1;
    Power-up Self
    Check Error Codes
    Use RSS to
    display
    Error MessagesError
    Message
    on RSS?
    Either Bad Display.
    (See Chart C.25), or
    Radio Power-Up Failure
    (See Chart C.3)
    Good
    Power-Up/
    Self Test?
    NOYES
    YES
    NO
    Go to No Transmit
    Audio Chart C.26Go to Transmitter
    Chart C.38
    NO
    YES
    NO
    Receive
    Audio?Poor
    SINAD?ENDButtons
    Functioning?Radio
    Keyload
    Failure?
    Go to No Receiver
    Audio Chart C.29See Button Test
    Chart C.20 YES
    NO
    YES
    YESSee Keyload
    Failure Chart
    C.19
    Go to No Receiver
    RF Chart C.30Go to DC Switch
    Chart C.36 NONO
    YES Is
    R5
    on? 
    						
    							 
    10-3 
    Chart 3 . Radio Power-Up Fail
    Radio Power-Up
    Failure.Verify standard
    bias per table
    Table 3 pertaining
    to host µC.
    No
    Yes Standard Isolate and
    repair problem.
    See chart C.5bias OK?.
    Using RSS,
    verify radio is
    not inhibited.
    Signal @ U206 Source
    OE* U204
    WE* U204
    HD0-HD7 U204
    4XECLK U204
    HA0-HA4,
    HA14_IN, HA15_IN,
    HA16,HA17 U204
    CSIO1* U204
    CSPROG* U204 Verify Host Port:
    Use ohmmeter to
    electrically verify
    following signal connections
    to source IC:
    Signal @ U202 Source
    HA0-HA13 U206
    HD0-HD7 U204
    MEMR/W* U206
    OE* U206
    CS* U211
    Signal @ U211 Source
    IN_B U204
    IN_A U206
    Synopsis
    This failure assumes the radio
    fails to power up correctly and
    does not send any Power up
    failure messages via the
    display or serial bus.  Some
    basic failure modes:
    1) Radio is inhibited.
    2) Battery voltage is low.
    3) A problem exists with a
    supply or system clock.
    4) Host µC code is corrupted.
    5) Host FLASH or RAM is
    faulty.
    6) Corrupted host µC
    configuration register.
    7) Host µC or SLIC is faulty.
    1
    Radio is
    not inhibited or
    unable to
    check?
    Use RSS to
    clear radio
    inhibit.Yes No
    ReFLASH host
    µC code.
    Error
    ReFLASHING
    host µC code?
    Reverify inital
    problem.
    Initial
    problem
    persists? YesNo
    Yes
    NoEnd.
    Error in
    Bootstrapping
    host µC?
    Yes No
    Refer to section
    on Failure to
    Bootstrap.
    Chart C.4
    Refer to host µC
    ROM checksum
    error (FAIL 01/81).
    Chart C.6
    When reFLASHing
    host code, there
    are two
    fundamental modes
    of failure: 1) The
    host µC fails to
    respond or 2)
    reports an error
    in programming.
    During radio power-up
    Self-Test, verify
    activity (transisitons
    from high to low) on
    U202 OE* and WE*.
    Using RSS,
    reinitialize host
    µC
    configuration
    register and
    reverify initial
    problem.  Note:
    if this requires
    writing the
    internal EE, the
    radio must be
    realigned.
    Power up
    failure fixed?
    1No Yes End.
    Connections
    good?
    Repair
    connections. Yes No
    Signals
    verfied?
    Replace U206.
    During radio power-up
    Self-Test, verify
    activity (transisitons
    from high to low) on
    U202 CS*. No Yes
    Signals
    verfied?
    Replace U202.
    Verify operation of
    U211 and logic AND
    gate. During radio power
    up Self-Test, verify
    activity (transisitons
    from high to low) on
    U211 IN_B.No Yes
    MAEPF-24419-A
    Signals
    verfied?
    Replace U211.
    Replace U204. 
    						
    							 
    10-4 
    Chart 4 . Bootstrap Fail
    Note: This
    configuration
    indicates the
    µC is in
    Bootstrap
    mode waiting
    for data.
    Host µC
    Bootstrap Failure.
    Synopsis
    The host µC bootstrap mode is
    used during reprogramming of
    the host µC and DSP FLASH
    ROMs.  Refer to appropriate
    Theory of operation section for
    description of bootstrap
    operation.  Since the operating
    code is downloaded through the
    serial bus instead of from the
    ROM and is initially executed in
    the µC internal RAM, this is a
    good method of verifying
    operation of the µC.  Basic
    failure modes:
    1) Necessary supplies,
    grounds, system clocks not
    present.
    2) Vpp voltage not set to
    correct voltage for bootstrap
    mode select or FLASH
    programming.
    3) Improper configuration of
    mode select pins.
    4) Improper operation of RESETto the host µC.
    5) Improper
    configuration/operation of the
    host µC serial bus. Verify standard
    bias per table
    Table 3.
    No Isolate and
    repair problem.
    See Chart C.5.
    Yes Standard
    bias OK?Verify voltage at VR207
    (OPTB+/BOOT_SEL/VPP)
    is: 10VDC²VPP²12.7VDC.
    VPP is
    correct?
    Isolate open
    and repair or
    adjust VPP as
    required.No
    Yes
    Verify MODA and MODB of
    U204 are pulled to a logic
    low state (< .8VDC).
    MODA and
    MODB are
    correct?
    Repair inverter
    circuit consisting
    of VR207 and
    Q204.No
    With the host µC out of
    reset and prior to any
    downloading through the
    serial bus:
    Verify U204-PD1
    (BOOT_DATA_OUT) is logic
    low and U204-PD0 is logic
    high (BOOT_DATA_IN).
    Yes
    PD0 and PD1
    are correct?
    Verify
    BOOT_DATA_IN and
    BOOT_DATA_OUT
    are isolated by
    MUX U208.1
    2 Yes No
    In some
    circumstances
    additional code is
    downloaded and
    placed in external
    RAM.  In this
    case, a failure of
    the external RAM
    could look like a
    boostrap failure.
    1
    2
    Initiate download
    and verify the
    data on
    BOOT_DATA_IN is
    echoed out on
    BOOT_DATA_OUT
    .
    Signals are
    isolated?
    Verify MUX
    control on Pin
    4 of U208 is
    low.
    Yes No
    Control
    voltage
    correct?Repair inverter
    circuit
    composed of
    VR207 and
    Q203.
    Replace U208. Yes
    No
    Data echoed?
    Replace U204.MAEPF-24420-A
    YesNo
    Verify continuity
    of BOOT_DATA_IN
    from J201-15 to
    U204-PD0.Signal good?
    Yes
    Verify U204 ECLK
    is 1.8432 MHZ 
    ±200ppM.
    Replace Y201.
    Verify download
    baud rate is 7200.
    Baud rate
    correct?
    ECLK frequency
    correct?
    Isolate and
    repair open. No
    Fix baud rate.Yes
    Yes No
    No 
    						
    							 
    10-5 
    Chart 5 . DC Supply Failure
    Is the
    output on
    U410-3
    +5VDC?
    NoVerify control
    voltage at
    Q207-4 is logic
    low.
    Control voltage
    correct?
    Check inverter
    circuit of Q206
    and R244.No
    Replace Q207.Yes
    Connect supply or
    battery (B+) to radio
    and turn
    ON/OFF/VOLUME
    CONTROL knob on.
    Is B+ at
    Q207-2?
    DC Supply Failure
    Synopsis
    This failure implies a problem
    with the DC power distribution.
    It may relate to a battery
    supply or one of the regulated
    supplies.  Basic failure modes
    are as follows:
    1) Fuse S1 blown.
    2) Open in Battery contacts or
    from flex circuit through J401.
    3) Defective switch Q207.
    4) Open in B+_SENSE through
    control top switch or
    B+_SENSE not detected by µC.
    5) Defective +5V regulator.
    Check fuse S1.
    Replace fuse.
    Fuse good?
    No
    Locate and repair
    open between
    battery and VOCON
    board.Yes
    YesNo
    Verify B+ at
    Q207-5.Is B+ at
    Q207-5?Is +5VDC ± 5%
    at C470?Yes
    Verify U409-2
    > 2VDC.U409
    switched
    on?Yes
    Check
    continuity of
    B+SENSE to
    U409 and R423
    pull-up.No
    Verify L402 continuity
    < 1 ½ and solder
    connection to board.YesVerify Lx signal per
    Fig. W1.U409 running?No
    Yes
    Verify integrity of
    CR403, C470,  C463
    and R436.
    No
    L402 good?
    Replace L402.
    Replace U409.Yes No
    Yes
    No
    End Yes
    No
    Verify SW_B+
    at input to
    U202 and
    RESET signal is
    logic low.Signals
    verified?Replace U202.Repair connections
    back to the vocon
    board through J401.
    Yes
    No
    Verify SW_B+
    at input to
    U410.Replace U410.
    Repair connections .
    Yes
    MAEPF-24399-ONo Is the
    output on
    U202
    +5VDC?
    Signals
    verified?
     
    Chart 6 . 01/81 Host ROM Checksum Failure
    Synopsis
    This failure indicates the Host
    ROM program code is incorrect.
    It is implied that the host
    processor found and executed
    enough valid code at power up
    to get to the point of verifying
    the rest.   Basic failure modes
    are as follows:
    1) The contents of U205/U210
    have been corrupted.
    2) The decoding logic comprised
    of U204 and U206 is not
    working properly due possibly
    to circuit opens or shorts or
    that a failure of one or more of
    these ICs has occurred.
    3) U205 or U210 has failed.
    Due to the fact that the Host µC
    successfully initialized, a
    failure in one of the ICs is not
    likely.
    Repair opens.
    Fail 01/81
    Host ROM Checksum
    FailureConnections
    good?
    No
    Yes Visually inspect all
    leads to U205 and
    U210 with a 5x glass.
    Check for operation of
    U204 and U206 as
    follows: During radio
    power up Self-Test,
    verify activity
    (transisitons from high
    to low) on U205/U210 -
    ROM1CS*/ROM2CS*,
    and OE*.
    Use ohmmeter to electrically
    verify following signal
    connections to source IC:
    Signal @ U205/U210 Source
    HD0-HD7 U204
    HA0-HA13 U204
    HA14OUT,HA15OUT U206
    HA16,HA17 U206
    ROMCS1*,ROMCS2* U206
    OE*,MEMR/W* U206
    VCC +5V
    VSS GND
    Replace
    U205/U210.
    No
    MAEPF-24421-A
    Yes
    Host ROM
    ReFLASH
    passed?No
    Yes
    Connections
    good?
    Repair opens.
    Yes No
    ReFLASH Host
    ROM
    End
    Initial
    operation
    checks
    Good?
    Refer to section on
    Power-up Failure C.3
    and/or Fails to 
    Bootstrap C.4. 
    						
    							 
    10-6 
    Chart 7 . 01/82 or 002, External EEPROM Checksum Failure
    Reprogram
    external EEPROM.External
    EEPROM
    reprogrammed?EndYes
    Repair opens.
    Connections
    good? No
    YesVerify operation of
    Power-Down Reset Per
    Fig. W9.
    Reset
    Functional?
    Replace U407.
    No
    Yes
    Fail 01/82 or 002
    External EEPROM
     Checksum Failure
    Use ohmmeter to electrically
    verify following signal
    connections to source IC:
    Signal @ U201 Source
    HD0-HD7 U204
    HA0-HA13 U204
    HA14OUT U206
    EE1CS* U206
    OE*,MEMR/W* U206
    RESET* U407
    VCC +5V
    VSS GND
    Check for operation of
    U204 and U206 as
    follows: During radio
    power up Self-Test,
    verify activity
    (transisitons from high
    to low) on U201 -
    EE1CS*, and OE*.
    Replace
    U201.
    No Yes
    No
    MAEPF-24415-A
    Initial
    operation
    checks
    Good?
    Refer to section on
    Power-up Failure C.3
    and/or Fails to
    Bootstrap C.4.
    Synopsis
    This failure indicates the
    External EEPROM data
    containing mostly customer
    specific channel/mode
    information is incorrect.
    Basic failure modes are as
    follows:
    1) The contents of U201 has
    been corrupted.  A possible
    cause of this failure would be
    the improper operation of the
    RESET circuit during a radio
    power down sequence.
    2) The decoding logic comprised
    of U204 and U206 is not
    working properly due possibly
    to circuit opens or shorts or
    that a failure of one or more of
    these ICs has occurred.
    3) U201 has failed.
     
    Chart 8 . 01/84 SLIC Initialization Failure
    Fail 01/84
    SLIC Init Failure
    Verify standard
    bias per table
    Table 3 pertaining
    to SLIC.
    No
    Isolate and
    repair problem.
    Yes Standard
    bias OK?.Verify Host/SLIC connections:
    Use ohmmeter to electrically
    verify following signal
    connections to source IC:
    Signal @ U206 Source
    OE* U204
    WE* U204
    HD0-HD7 U204
    4XECLK U204
    HA0-HA4,
    HA14_IN, HA15_IN,
    HA16,HA17 U204
    CSIO1* U204
    CSPROG* U204
    Synopsis
    This failure indicates a failure
    in verification of the data in the
    SLIC parallel programming
    registers  Some basic failure
    modes:
    1) Missing supply or ground to
    SLIC.
    2) Open in parallel address bus,
    data bus or associated select
    lines between the host µC and
    the SLIC.
    3) 4xECLK missing to the SLIC.
    4) SLIC is faulty.
    Verify 4xECLK on SLIC;
    nominal 1.8432MHz
    square wave, 0-5V.
    Connections
    good?
    Repair
    connections.MAEPF-24664-A
    Yes No
    Signals
    verfied?No
    YesReplace U206.
    Replace U204. 
    						
    							 
    10-7 
    Chart 9 . 01/88 MCU (Host µC) External SRAM Failure
    Fail 01/88
    Host µC External RAM
    Failure.Verify standard
    bias per table
    Table 3 pertaining
    to host µC.
    No
    Isolate and
    repair problem.
    Yes Standard
    bias OK?.
    Signal @ U206 Source
    OE* U204
    WE* U204
    HD0-HD7 U204
    4XECLK U204
    HA0-HA4,
    HA14_IN, HA15_IN,
    HA16,HA17 U204
    CSIO1* U204
    CSPROG* U204 Verify Host RAM:
    Use ohmmeter to
    electrically verify
    following signal connections
    to source IC:
    Signal @ U202 Source
    HA0-HA13 U206
    HD0-HD7 U204
    MEMR/W* U206
    OE* U206
    CS* U211
    Signal @ U211 Source
    IN_B U204
    IN_A U206
    Synopsis
    This failure indicates a failure
    in the µC  external SRAM at
    power up test.  Some basic
    failure modes:
    1) Missing supply or ground to
    SLIC.
    2) Open in parallel address bus,
    data bus or associated select
    lines between the host µC and
    the SLIC and the SRAM.
    3) 4xECLK missing to the SLIC.
    4) SLIC is faulty.
    5) Improper decoding logic due
    to open or failure of U211 AND
    logic gate.
    6) SRAM is faullty.
    Connections
    good?
    Repair
    connections. YesNo
    Signals
    verfied?
    During radio power up
    Self-Test, verify
    activity (transisitons
    from high to low) on
    U202 CS*. No
    Yes
    Signals
    verfied?
    Replace U202.
    MAEPF-24665-B
    No Yes
    No Yes
    Signals
    verfied?
    Replace U211.
    Replace U204.Replace U206.
    Verify operation of
    U204 and U211 logic AND
    gate.  During radio power
    up Self-Test, verify
    activity (transisitons
    from high to low) on
    U211 IN_B. During radio power up
    Self-Test, verify
    activity (transisitons
    from high to low) on
    U202 OE* and WE*.
     
    Chart 10 . 01/92, Internal EEPROM Checksum Failure
    Replace U204.
    Reprogram Internal
    EEPROM.
    Internal
    EEPROM
    reprogrammed?End
    No
    Yes
    Verify operation of
    Power Down Reset Per
    Fig. W9.
    Reset
    Functional?
    Replace U407.
    No
    Yes
    Fail 01/92
    Internal EEPROM
     Checksum FailureRealign radio.
    MAEPF-24407-B
    Synopsis
    This failure indicates the Host
    µC interal EEPROM is incorrect.
    This data contains, among other
    things, radio tuning parameters.
    Basic failure modes are as
    follows:
    1) The contents of the internal
    EEPROM have been corrupted.
    A possible cause of corrupted
    data may be improper operation
    of the power down RESET
    circuit U407.
    2) An internal failure of U204
    has occurred. 
    						
    							 
    10-8 
    Chart 11 . 02/A0, ADSIC Checksum Faiure
    Synopsis
    The ADSIC calculates a checksum of the
    configuration bus data programmed
    through the Host µC SPI interface.  This
    failure indicates some problem with the
    data.  It should be noted that this is a
    non-fatal error as it happened.  As the
    ADSIC controls some of the functions of
    the DSP memory mapping and
    interrupts, some aspects of ADSIC
    programming problems may cause a
    general DSP hardware failure.  Some
    operation of the ADSIC can be
    determined by looking for the 8KHz @
    IRQB.  This signal is present only after
    the host µC has programmed the IC.
    Partial operation of the device may point
    to a missing supply connection.  Basic
    failure modes are as follows:
    1) An open or short in the DSP address
    or data bus and select lines may cause
    an error in reading the checksum.
    2) Missing or improper 2.4 MHz clock
    reference.
    3) Missing signal in the Host µC SPI
    programming interface.
    4) Open or missing analog or digital
    supply at one or more IC pads.
    5) General IC failure.
    Fail 02/A0
    ADSIC Checksum
    Failure
    Use ohmmeter to electrically
    verify following signal
    connections to source IC:
    Signal @ U406 Source
    D8-D23 U405
    A0-A2,A13-A15 U405
    PS*,RD*,WR* U405
    SELx,RSTx U204
    SPD,SCLK U204
    1
    VDDD,VDD1,VDD2,
    VDD3 +5V
    VDDAb,VDDA +5VA
    VSSD,VSS1,VSS2,
    VSS3 GND
    2
    VSSA,VSSAb AGND
    ABI R402
    1
    Note: Finding an open at VDDx
    may be difficult because of low
    isolation between supply pins.
    2
     Also measure continuity
    between GND and AGND through
    jumper JU407.
    Connections
    good?
    Repair opens.No
    Verify 2.4MHz
    reference clock at
    U406 IDC per Fig.
    W10
    Clock
    Present?Verify SPI
    programming
    signals per Fig.
    W6. initiated by
    mode change.
    Programming
    signals
    verified?Verify U406-
    RSTx goes high on
    initial power up.
    Reset high?Replace U406.
    Verify clock at
    ABACUS
    source and/or
    fix connection.
    Verify SPI operation
    by verifying
    programming of
    synthesizer IC
    initiated by a channel
    change.  If pass find
    connection problems to
    U406.  A failure
    indicates a software
    problem or hardware
    fault with U204.
    No
    Yes
    Yes No
    Yes
    MAEPF-24416-A
    No Yes
    Replace U204.
     
    Chart 12 . 02/81, DSP ROM Checksum Failure
    At radio power up,
    verify U404
    A14,A15,A16
    transisiton to a high
    logic state.  Verify
    activity(transitions
     from high to low)
    on U404 - CE*.
    Use ohmmeter to
    electrically verify
    following signal
    connections to source IC:
    Signal @ U404 Source
    D0-D7 U405
    A0-A13,A17 U405
    A14-A16 U406
    CE* U406
    OE*,WE* U405
    VCC +5V
    VSS GND
    Replace U404
    ADSIC
    Good?
    Replace U406NoYes
    DSP ROM
    ReFLASH
    passed?EndNo
    Yes
    Repair opens.
    Fail 02/81
    DSP ROM Checksum
    Failure
    Visually inspect all
    leads to U404 with
    a 5x glass.
    Connections
    good?
    No
    Yes
    Connections
    good?
    Repair opens.
    Yes No
    Go to section
    on ADSIC
    Checksum
    Failure (02/A0).
    Chart C.11
    ADSIC
    Good?
    Yes
    MAEPF-24417-A
    ReFLASH DSP
    ROM
    No
    Synopsis
    This failure indicates the DSP
    ROM program code is incorrect.
    It is implied that the DSP found
    and executed enough valid code
    at power up to get to the point
    of verifying the rest.   Basic
    failure modes are as follows:
    1) The contents of U404 has
    been corrupted.
    2) The decoding logic comprised
    of U405 and U406 is not
    working properly due possibly
    to circuit opens or shorts or
    that a failure of one or more of
    these ICs has occurred.
    3) U405 has failed.
    Due to the fact that the DSP
    successfully initialized, a
    failure in one of the ICs is not
    likely. 
    						
    							 
    10-9 
    Chart 13 . 02/88, DSP External SRAM Failure U414
    R3SEL*
    appears
    functional?Yes
    Replace U414.Do all three
    SRAMs
    exhibit a
    fault?Replace U405.Yes
    MAEPF-24410-ANo
    No
    ADSIC
    checksum
    error?
    Refer to
    section on
    FAIL 02/A0.
    Chart C.11YesNo
    During power
    up Self-Test
    verify E1~ on
    U414 is enabled
    by high to low
    transitions of
    R3SEL*.
    During power-up
    verify operation
    of U415 by
    looking for
    transitions on
    inputs IN_B and
    IN_A.
    Inputs to
    U415
    functional?
    Replace U415.
    Replace U405.
    Yes
    No
    Synopsis
    On power-up the DSP writes
    data to the device and then
    verifies the data.  This failure
    indicates the DSP SRAM failed
    this pattern/checksum test.
    U414 is selected by the DSP
    (U405) address bus with the
    addition of the OR logic gate
    U415.    Basic failure modes
    are as follows:
    1) Some problem exists
    (open/shorts) with the
    external address/data bus.
    2) Possible failure of the DSP
    address/data bus or
    RD*/WR*/PS*/DS* signals
    used in selecting this part.
    Since the other two DSP
    SRAMs share this bus as well
    as other ICs, this is not a likely
    failure.
    3) Operational failure of the OR
    logic of gate U415.
    3) Open in supply or ground to
    the IC.
    4) Failure of the IC.
    Fail 02/88
    DSP SRAM U414
    Failure
    Use ohmmeter to
    electrically verify
    following signal connections
    to source IC:
    Signal @ U414 Source
    D0-D23 U405
    A0-A12 U405
    WR*,RD* U405
    E1* U415-OUT
    E2 U406-A15
    X/Y*,V/S* GND
    VCC +5V
    VSS GND
    Signal @ U415 Source
    IN_A U405-A14
    IN_B U405-A13
    Connections
    good?
    Repair opens.Yes
    No
    Check for
    ADSIC
    programming
    checksum
    error.
     
    Chart 14 . 02/84, DSP External SRAM Failure U403
    Fail 02/84
    DSP SRAM U403
    Failure
    Synopsis
    On power-up the DSP writes
    data to the device and then
    verifies the data.  This failure
    indicates the DSP SRAM failed
    this pattern/checksum test.
    Besides utiling decoding logic
    from the DSP (U405), U403
    has additional logic in the form
    of RSEL from the ADSIC
    (U406).  A problem with the
    ADSIC in the form of a
    programming or hardware fault
    will cause a problem with the
    operation of this part.    Basic
    failure modes are as follows:
    1) Some problem exists
    (open/shorts) with the
    external address/data bus.
    2) Some problem exists with
    the ADSIC memory select
    (RSEL) which may include an
    ADSIC programming problem
    (SPI bus) or possibly a failed
    ADSIC.
    3) Possible failure of the DSP
    address/data bus or
    RD*/WR*/PS*/DS* signals
    used in selecting this part.
    Since the other two DSP
    SRAMs share this bus as well
    as other ICs, this is not a likely
    failure.
    4) Open in supply or ground to
    the IC.
    5) Failure of the IC.
    Use ohmmeter to
    electrically verify
    following signal connections
    to source IC:
    Signal @ U403 Source
    D0-D23 U405
    A0-A12 U405
    WR*,RD* U405
    E1* U405-A15
    E2 U406-RSEL
    X/Y*,V/S* GND
    VCC +5V
    VSS GND
    RSEL
    appears
    functional?Yes
    Replace
    U406.
    Replace U403.
    Do all three
    SRAMs
    exhibit a
    fault?Replace U405.
    MAEPF-24409-BYesNo
    No
    Connections
    good?
    Repair opens.
    Yes No
    Check for
    ADSIC
    programming
    checksum
    error.ADSIC
    checksum
    error?
    Refer to
    section on
    FAIL 02/A0.
    Chart C.11YesNo
    During power
    up Self-Test
    verify E2 on
    U403 is enabled
    by low to high
    transitions of
    RSEL. 
    						
    							 
    10-10 
    Chart 15 . 02/82, DSP External SRAM Failure U402
    Does a fault
    exist with
    U403?
    MAEPF-24408-B
    Yes
    Refer to a
    Fail 02/84.
    Replace U402.
    Do all three
    SRAMs
    exhibit a
    fault?Replace U405.YesNo No
    Connections
    good?
    Repair opens.
    Yes No
    Check for
    ADSIC
    programming
    checksum
    error.
    Use ohmmeter to
    electrically verify
    following signal connections
    to source IC:
    Signal @ U402 Source
    D0-D23 U405
    A0-A12 U405
    WR*,RD* U405
    E1* U405-A15
    E2 U405-A13
    X/Y*,V/S* GND
    VCC +5V
    VSS GND
    Synopsis
    On power up the DSP writes
    data to the device and then
    verifies the data.  This failure
    indicates the DSP SRAM failed
    this pattern/checksum test.
    U402 decoding logic consists
    entirely of address lines from
    the DSP (U405).  A failure in
    this part would point to the
    part itself or with the DSP.
    However the possibility exists
    for a decoding logic problem to
    cause one of the other SRAMs
    to overwrite U402.  This is
    particularly the case with
    U403 which is selected with
    the RSEL signal from ADSIC
    (U406).   This problem should
    be investigated before
    replacing any parts.   Basic
    failure modes are as follows:
    1) Some problem exists
    (open/shorts) with the
    external address/data bus.
    2) Possible failure of the DSP
    address/data bus or
    RD*/WR*/PS*/DS* signals
    used in selecting this part.
    Since the other two DSP
    SRAMs share this bus as well
    as other ICs, this is not a likely
    failure.
    3) Open in supply or ground to
    the IC.
    4) Failure of the IC.
    Fail 02/82
    DSP SRAM U402
    FailureADSIC
    checksum
    error?
    Refer to
    section on
    Fail 02/A0.
    Chart C.11YesNo
    Due to the
    possibilityof a
    failure causing
    a RAM overlap
    U403 should be
    verified.
     
    Chart 16 . 02/90, General DSP Hardware Failure
    Fail 02/90
    DSP Hardware
    FailureVerify standard
    bias per table
    Table 3.
    No Isolate and
    repair problem.
    See Chart C.5
    Yes Standard
    bias OK?.
    Reflash DSP
    code.Unable to
    Reflash
    DSP code?
    Fail
    02/90
    persists?
    Verify Host Port:
    Use ohmmeter to
    electrically verify
    following signal connections
    to source IC:
    Signal @ U405 Source
    H0-H7 U204
    HA0-HA2 U204
    HR/W* U204
    HEN* U204
    RESET U204
    On power up, verify
    transitions on HEN* from
    high to low indicating DSP
    is being selected.
    Synopsis
    On power-up the host µC sends
    several handshake commands
    through the host interface to
    the DSP system to coordinate
    the power up programming of
    the ADSIC and detect any DSP
    power up status messages..
    This error indicates the host
    never received a response
    from the DSP.  The power up
    code is downloaded from U404
    and executed internally in the
    DSP.  This is a wide ranging
    problem which may be difficult
    to isolate without special tools.
    Some basic failure modes:
    1) Some fundamental system
    clocks or supplies are not
    operational.
    2) Improper operation of the
    ADSIC memory mapping
    functions.
    3) Corrupted DSP FLASH
    program code.
    4) Hardware problem with host
    µC/DSP interface.
    5) Improper configuration of
    MODA and MODB by ADSIC.
    6) DSP_RST* not operating
    correctly.
    7) ADSIC not functional due to
    missing 2.4MHz reference. Yes No
    No
    Yes End.
    Verify D23 is
    pulled high
    through R404
    at power up..Replace U405.D23 is
    high?
    Yes
    No
    Repair problem
    with R404.
    FLASH
    programming
    error
    generated?NoRefer to
    section on DSP
    ROM failure
    (Fail 02/81).
    Chart C.12Yes
    At power up
    verify state of
    MOD select
    pins on DSP
    when RESET
    goes high:
    MODA High
    MODB Low.MOD pins
    correct?
    YesNo
    Verfiy
    operation and
    continuity of
    RSTx on U406.
    On power up,
    Signal should
    transition
    from low to
    high.ADSIC RESET
    functional?
    Replace U204. No
    Yes
    Verify 2.4
    MHz reference
    on U406-IDC
    per Fig W10.
    *Note
    frequency may
    be off, if
    sequence was
    aborted before
    ABACUS was
    programmed.Reference
    present?Yes
    MAEPF-24414-A
    No
    Replace U406.
    Verify
    operation of
    ABACUS IC
    and repair as
    necessary.
    Host port
    operation
    verfied?
    Repair opens
    as necessary.
    No activity
    exists on
    pins when
    measured on
    U204 at power
    up may
    indicate a bad
    µC.  If this is
    the case
    replace U204.
    Replace U405.Yes No 
    						
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