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Motorola Cdm And Pro Series Detailed 68p81091c63 O Manual

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    							Maintenance3-7
    3.7 Receiver Troubleshooting Chart
    Bad SINAD
    Bad 20dB Quieting
    No Recovered AudioSTART
    Audio at pin 8 
    of U3101?Check Controller (in the case of no audio).
    Or else go to “B” Ye s
    No
    Spray or inject 44.85MHz 
    into XTAL Filter FL3101.
    Audio heard?BYe s
    No
    Check 2nd LO 
    (44.395MHz) at C3135. 
    LO present?BYe s
     Check volt-
    ages on 
    U3101. OK?
    Biasing OK?
    No
    No
    A
    Ye sCheck Q3102 bias 
    for faults.
    Replace Q3102.
    Go to B
    Ye s
    No
    Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)
    Check cir-
    cuitry around 
    U3101. 
    Replace 
    U3101 if 
    defect.
    Check circuitry around Y3101. 
    Replace Y3101 if defect. 
    						
    							3-8Maintenance
    IF Signal at 
    C3101?
    No
    RF Signal at 
    T4051?
    RF Signal at 
    C4015?
    No
    RF Signal at 
    C4009?
    No
    RF Signal at 
    C4025?
    No or 
    Check harmonic filters L4491-L4493, C4492 
    and ant.switch D4471,D4472,L4472.
    Check filter between 
    C4025 & C4009. Check 
    tuning voltage at R4060.
    Inject RF into J4401
    Is tuning volt-
    age OK?
    No
    Ye s
    Check RF amp (Q4003) 
    Stage.
    Check filter between 
    C4015 & T4051.
    Ye s
    Check T4051, T4052, 
    D4051, R4052, L4008.
    Ye s
    1st LO level 
    OK?
    Locked?Ye s
    Check FGU
    Ye s
    Trace IF signal 
    from C3101 to 
    Q3101. Check for 
    bad XTAL filter.
    No
    Ye sIF signal at 
    Q3102 collec-
    tor?
    Before replacing 
    U3101, check 
    U3101 voltages.
    Ye s
    Check for 
    5VDC
    Is 9V3 
    present?
    Check Supply Voltage cir-
    cuitry. Check U0611 and 
    U0641.
    No
    No
    No
    Check U4501. 
    Check varactor filter.
    NoYe s
    Ye s
    Ye s
    A
    A
    B
    weak RF
    Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) 
    						
    							Maintenance3-9
    3.8 Synthesizer Troubleshooting Chart
    5V
     at pin 6 of 
    D4201
    Is information
    from 
    mP U0101
    correct?
    Is U4201 Pin 47
    at = 13VDC
    Is U4301 Pin 19
    4.5 VDC in TX?  
    (at VCO section)
    Start
    Visual 
    check of the 
    Board OK?Correct
    Problem
    Check 5V
    Regulator
    U4211
    +5V at U4201
    Pin’s
    13 & 30?
    Is 16.8MHz
    Signal at
    U4201 Pin 19?
    Check Y4261, C4261, 
    C4262, C4263, D4261 
    & R4261
    Are signals
    at Pin’s 14 &
    15 of U4201?
    Check 
    R4201
    Check C4381
    Is U4201 pin 2  
    >4. 5 VD C i n Rx  &  
    
    						
    							3-10Maintenance
    This page intentionally left blank 
    						
    							Maintenance
    3-11
    3.9 VCO Troubleshooting Chart
    l
    LOW OR NO RF SIGNAL
               AT TP4003VISUAL CHECK
    OF BOARD
    OK?4.5V DC AT
    U4301 PIN 14&1835mV DC AT
    U4301 PIN 19ARE Q4301
    BASE AT 2.4V
    EMITTER AT 1.7V COLLECTOR AT 4.5V
    CORRECT
    PROBLEM  NO
    YES
    MAKE SURE SYNTHESIZER IS
    WORKING CORRECTLY AND
    RUNNER BETWEEN U4201 PIN 
    28 AND U4301 PIN 14&18 IS OK.
    CHECK RUNNER
    BETWEEN U4201 PIN 2
    AND U4301 PIN 19REPLACE Q4301
    IS RF AVAILABLE 
    AT BASE OF Q4332
    IF ALL PARTS FROM U4301
    PIN 8 TO BASE OF Q4332 ARE 
    OK, REPLACE U4301
    ARE Q4332
    BASE AT 0.7V
    EMITTER AT 110mV COLLECTOR AT 4.5V
    IF ALL PARTS ASSOCIATED
    WITH THE PINS ARE 
    OK, REPLACE Q4332
    IF ALL PARTS FROM COLLECTOR
    OF Q4332 TO TP4003 ARE
    OK, REPLACE Q4332
    NO
    NO
    NO
    NO
    NO YES
    YES
    YES
    YES
    YES
    RX VCO
    LOW OR NO RF SIGNAL
    AT INPUT TO PA
    VISUAL CHECK
    OF BOARD
    OK?4.5V DC AT
    U251 PIN 14&184.8V DC AT
    U4301 PIN 19ARE U251 PINS
    13 AT 4.4V
    15 AT 1.1V
    10 AT 4.5V16 AT 1.9VIS RF AVAILABLE 
    AT TP4534
    IF ALL PARTS ASSOCIATED
    WITH THOSE PINS ARE 
    OK, REPLACE U4301IF R4361 AND L4361 ARE 
    OK, REPLACE U4301
     IF ALL PARTS FROM TP4534
    YESYESYESYESYES NO
    NO
    NO
    NO
    NO
    POWER OK BUT
    NO MODULATIONAUDIO = 180 mVRMS
    AT “-” SIDE OF
    C4325
    4.5VDC
    AT CR4321
    IF C4321 AND R4321
    ARE OK, THEN
    REPLACE CR4321
    REPLACE
    R4322REPLACE C4325
    NONO
    YES
    YES
    TX VCO
     TO U4401 PIN 16 ARE OK, 
      REPLACE U4301 
    						
    							3-12Maintenance
    This page intentionally left blank 
    						
    							4-1
    Chapter 4
    Schematic Diagrams, Overlays, and Parts Lists
    4.1 Introduction
    This chapter provides schematic diagrams, overlays, and par ts lists for the radio circuit boards and 
    interface connections.
    4.1.1 Notes For All Schematics and Circuit Boards
    * Component is frequency sensitive. Refer to the Electrical Par ts List for value and usage.
    1.
    Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads 
    (pF) or microfarads (µF).
    2.
    DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-
    ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with 
    the voltage probe to prevent circuit loading.
    3.
    Reference Designators are assigned in the following manner:
    800-900 = Control Heads
    100/200/400/500/600 Series = Controller
    100/200/400/500/600/3000/4000 Series = UHF Transmitter
    3000 Series = VHF Transmitter
    4.
    Interconnect Tie Point Legend:
    UNSWB+ = Unswitched Battery Voltage (12V)
    SWB+ = Switched Battery Voltage (12V)
    R5 = Receiver Five Volts
    CLK = Clock
    Vdda = Regulated 5 Volts (for analog)
    Vddd = Regulated 5 Volts (for digital)
    CSX = Chip Select Line (not for LVZIF)
    SYN = Synthesizer
    DACRX = Digital to Analog Voltage (For Receiver Front End Filter)
    VSF = Voltage Super Filtered (5 volts)
    VR = Voltage Regulator 
    						
    							4-2Introduction
    LAYER 1 (L1)
    LAYER 2 (L2)
    LAYER 3 (L3)
    LAYER 4 (L4)
    LAYER 5 (L5)
    LAYER 6 (L6)
    INNER LAYERS SIDE 1
    SIDE 2
    6-LAYER CIRCUIT 
    COPPER STEPS IN PROPER 
    LAYER SEQUENCE BOARD DETAIL VIEWING 
    						
    							4-3
    D0871 D0872
    D0873
    D0874
    D0875
    D0876 D0877D0878D0879
    D0881 D0884
    D0885 D0886
    D0887
    D0888 2 3 5 7 9
    864 10
    J0811JU0852 JU0853
    JU0854 4
    1
    235 R0823
    S0861
    S0862 S0863 S0864S0865 S0866
    ZWG0130114 1
    Figure 4-1.  PRO3100/CDM750 Control Head Top Overlay   
    						
    							4-4
    0
    C0802
    C0803
    C0804
    C0805
    C0806
    C0808
    C0809
    C0810C0811
    C0813
    C0815
    C0816C0817
    C0818
    C0819 C0821
    C0822 C0823C0824
    C0831 C0832 C0833
    C0843 D0821
    D0822
    D0831
    12J0801
    1
    2 P0801Q0821Q0822 Q0823
    Q0841
    Q0843Q0871 Q0872
    Q0873
    Q0874
    Q0875 Q0876Q0877
    Q0878
    Q0879
    Q0881
    Q0885R0810
    R0811
    R0812
    R0813
    R0814
    R0815 R0816
    R0821
    R0822
    R0824 R0825
    R0831
    R0832
    R0833
    R0834 R0835
    R0836 R0837
    R0838
    R0839R0841
    R0842R0843
    R0844
    R0845R0847
    R0849 R0852 R0853R0854
    R0861R0862R0864
    R0866R0867R0871 R0872
    R0873
    R0874
    R0875
    R0876R0877
    R0878
    R0879
    R0880R0881
    R0885 TP0831
    TP0832TP0833
    TP0834TP0835
    TP0836
    TP0837 TP0838
    1
    4917
    33
    U0831 1 4 5
    8U0832
    3U0833
    VR0811
    VR0816 VR0817
    VR0821VR0822
    VR0823
    1
    64 4832
    16
    ZWG0130113
    Figure 4-2.   PRO3100/CDM750 Control Head Bottom Overlay 
    						
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