Motorola Cm Radio Maintainability Manual

							Chapter 3
SERVICE AIDS
1.0 Recommended Test Tools
Table 3.1 lists the service aids recommended for working on the radio. While all of these items are 
available from Motorola, most are standard workshop equipment items, and any equivalent item 
capable of the same performance may be substituted for the item listed.
Ta b l e 3 - 1Service Aids
Motorola Part
No.Description Application
RLN4460_Portable Test SetEnables connection to audio/accessory jack. 
Allows switching for radio testing.
GMVN5034_ Customer Programming 
Software (CPS) and Tuner 
CDROM (MDC)Programs customer options and channel data. 
Tunes hardware parameters, front end, 
power, deviation etc.
GMVN5033_Customer Programming 
Software (CPS) and Tuner 
CDROM (5-Tone)Programs customer options and channel data. 
Tunes hardware parameters, front end, 
power, deviation etc.
RKN4081_ Programming Cable with 
Internal RIBIncludes radio interface box (RIB) capability.
FKN8096_Data/Flash Adapter KeyUsed with RKN4081 (10 to 8 pin adapter for 
front Telco connector with Data/Flash switch).
RKN4083_ Mobile Programming/Test Cable Connects radio to RIB (RLN4008_).via rear 
accessory connector
FKN8113_Adapter CableUsed with RKN4083 (20 to 16 pin adapter for 
rear accessory connector).
GTF374_ Program Cable Connects RIB to Radio microphone input.
RLN4008_Radio Interface BoxEnables communications between radio and 
computer’s serial communications adapter.
HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of 
test equipment.
GPN6133_Power SupplyProvides the radio with power when bench 
testing. 
EPN4040_ Wall-Mounted Power Supply Used to supply power to the RIB (UK).
EPN4041_Wall-Mounted Power SupplyUsed to supply power to the RIB (Euro).
8180384N64 Housing Eliminator (25W) Test Fixture used to bench test the radio pcb. 
3080369B71Computer Interface CableConnects the RIB to the Computer (25-pin). 
						

							3-2SERVICE AIDS
3080369B72 Computer Interface Cable Connects the RIB to the Computer (9-pin)
(Use for IBM PC AT - other IBM models use 
the B71 cable above).
6686119B01Removal ToolAssists in the removal of radio control head.
6680334F39 Hex Tool Assists in the removal of antenna connector.
WADN4055APortable Soldering StationDigitally controlled soldering iron.
6604008K01 0.4mm Replacement Tip For WADN4055A Soldering iron.
6604008K010.8mm Replacement TipFor WADN4055A Soldering iron.
0180386A82 Anti-static Grounding Kit Used for all radio assembly/disassembly 
procedures.
6684253C72Straight Prober
6680384A98 Brush
1010041A86Solder (RMA type)63/37, 0.5mm diameter, 1lb. spool. Ta b l e 3 - 1Service Aids
Motorola Part
No.Description Application 
						

							Test Equipment3-3
2.0 Test Equipment
Table 3-2 lists test equipment required to service the radio and other two-way radios.
Ta b l e 3 - 2Recommended Test Equipment
Motorola Part
No.Description Characteristics Application
R2600_NTComms System 
Analyzer (non MPT)This monitor will 
substitute for items with 
an asterisk *Frequency/deviation meter 
and signal generator for wide-
range troubleshooting and 
alignment
*R1072_ Digital Multimeter AC/DC voltage and current 
measurements
*R1377_AC Voltmeter100 µV to 300 V, 
5Hz-1MHz, 
10 Megohm input 
impedanceAudio voltage
measurements
 WADN4133 Delay 
Oscilloscope2 Channel 40 MHz 
bandwidth,
5 mV/cm - 20 V/cmWaveform measurements
R1440_
0180305F17
0180305F31
0180305F40
RLN4610_
T1013_Wattmeter,
Plug-in Elements
Plug-in Elements
Plug-in Elements
Carry case
RF Dummy LoadThruline 50-Ohm, 
±5% accuracy 
10W, 25 - 60 MHz
10W, 100 - 250 MHz
10W, 200 - 500 MHz 
Wattmeter and
6 elementsTransmitter power output 
measurements
S1339_ RF Millivolt Meter 100mV to 3 VRF, 
10 kHz to 1.2 GHzRF level measurements
R1011_/220V220V Power 
Supply0-40V, 0-40AProgrammable 
						

							3-4SERVICE AIDS