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Sanyo Denki Py 2 Manual

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    9.  SPECIFICATIONS 
    9-29 
    9.1.8  Position Control Type Specifications 
    This section explains how to handle command pulses and other signals for the position control type. 
     
    (1) Command pulses 
    Three types of signals can be input as command pulses . 
     Command  
    pulse type 
    Input pin 
    No. CN1-
    For motor   
    forward revolution 
    command 
    For motor   
    backward revolution 
    command 
    PMOD in Mode 2 on 
    Page 0 of remote 
    operator     2 
     Backward 
    revolution pulse 
    train 
    + 
    forward revolution 
    pulse train  
    28   29 
     
     
    26   27 
       
    Bit 6 = 0 
     
    Bit 5 = 0 
    When 0 is set 
    in the revolution 
    direction bit
      Code 
    + 
    forward revolution 
    pulse  
    28   29 
     
    26   27 
       
    Bit 6 = 1 
     
    Bit 5 = 0 
      
    90° phase 
    difference 
    two-phase pulse   
    train     1  
    28   29 
     
     
    26   27 
       
    Bit 6 = 0 
    Bit 5 = 1 
     
    Fig. 9-13    Command Pulse Type 
     
     
     
     
     
    L
    L 
    L H
    90°
    1  In case of a 90° phase difference two-phase train input, the multiplier is basically set at 4.
    2  For details, see page 7-43 of this manual. 
    90° 
    						
    							 
    9.  SPECIFICATIONS 
    9-30 
    (2)  Command pulse timing 
    Each command pulse timing is as follows . 
     
    Command pulse  
    Backward revolution 
    pulse train 
    + 
    Forward 
    revolution pulse 
    train.  
     
     
     
     
     
     
     
     
     
    Code + Pulse train 
     
     
     
     
     
     
     
     
     
     
    90° phase difference 
    two-phase pulse  
     
     
     
     
     
     
     
     
     
     
    Fig. 9-14    Command Pulse Timing 
     
     
     
    The above values apply only when screen mode 2-0 (PMOD) (digital filter DFC1 and   
    0 =00, and bit 7 =0) is selected. 
    t1 t2
    t3 t4
    t5  Backward  
    revolution 
    Forward  
    revolution t1, t2 ≤ 0.1 µs 
    t3, t4 > 750 ns 
    t5 > 1.5 µs 
    t1 t2
    t3 t4 Pulse 
    Code 
    t5 t6Forward revolution Backward 
    revolution 
    t7 t8 
    t9  t1, t2 ≤ 0.1 µs 
    t3, t4 > 750 ns 
    t5, t9 ≤ 0.1 µs 
    t6, t7, t8 > 1.5 µs 
    t1 t2
    t3 t4t5 t6 A-phase 
    B-phase 
    Forward revolution  Backward revolution 
    B-phase leads A-phase 
    by a phase angle of 90°.A-phase leads B-phase 
    by a phase angle of 90°. t1, t2 ≤ 0.1 µs 
    t3, t4 > 750 ns 
    t5, t6 > 250 ns  
    						
    							 
    9.  SPECIFICATIONS 
    9-31 
    (3)  External analog current limit input 
    Both the forward revolution driving current (positive side current) and the backward revolution driving 
    current (negative current) can be independently limited externally (when parameter Func1 bit0 is set at 
    1). 
    Regarding the relationship with the motor armature current, the current is limited to 2 V/rated current 
    (IR) by the applied motor. 
    The same limit value for the backward revolution driving current as that for forward revolution can be 
    selected.    Switching of the polarity between positive and negative (see the Func1 parameter in Chapter 
    7) is also possible. 
    Fig. 9-15 shows the relationship between the set voltage and the current limit value. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 9-15    Set Voltage and Current Limit Value 
     
     
     
     
     
     
     
     
    (4)  Torque compensation input 
    For the characteristics of the torque compensation input and motor generation torque, see Fig. 9-17 (the 
    same as the torque command input of the torque command type). 
    This input is effective for decreasing the acceleration time or switching the quadrant. 
     
    1  If a value exceeding the instantaneous maximum stall armature current (Ip) of the 
    Servomotor is set, the system is saturated at Ip. 
    2  To lock the motor by means of a bump stop by applying an external current limit, set the 
    current limit value below the rated armature current. 
    Armature current 
    Armature current 
    0 0
    (Approx. −0.6 V) (Approx. 0.6 V) 1  1 
    2.0−2.0  IR IR 
    Set voltage (V)  Set voltage (V) 
    (a) Forward revolution current limit (PIL) (b) Backward revolution current limit (NIL) 
      (when negative polarity is selected)  
    						
    							 
    9.  SPECIFICATIONS 
    9-32 
    (5)  General specifications of CN1 input/output signals 
    This section explains the general specifications of CN1 input/output signals of the position control type.   
    Fig. 9-16 shows the circuit types of CN1 input/output signals and Tables 9-6 and 9-7 describe the 
    general specifications. 
     
    Type 1   
    Type 6   
     
     
     
     
     
     
     
     
      
    Type 2   
    Type 7   
     
     
     
     
     
     
     
     
      
    Type 3   
    Type 8   
     
     
     
     
     
     
     
     
      
    Type 4   
    Type 9   
     
     
     
     
     
     
     
      
    Type 5   
     
     
     
     
     
     
     
     
      
    Fig. 9-16 
    26LS31 or 
    equivalent
     
    0.01μF 
    6.8K 
    3.3K
    SG
     SG 
    -  
    + 
    3.3K 
    1.8K 5.75K 
    0.047μF 
    -5V SG SG 
    5V 
    - 
    +
    5V 
    -5V 
    5V to 
    24VDC 
    5mA 
    3.9K 
    2.2K 
    26LS32 or 
    equivalent
      100Ω
     
    100Ω 
    SG SG 
    1K 390
     
    5V 5V 
    1.5K 1K 
    1KΩ
    SG SG- 
     
    + 
    1  
     
     
    2 +  
     
    - 
    max50mA(12 to 24V) 
    max10mA(5V) 
    +E12V to 24VRegulator 5V
    max
    30V
    I O
    COM
    max
    30Vmax10mA
     
    SGSG 
    						
    							 
    9.  SPECIFICATIONS 
    9-33 
    Table 9-6    General Specifications of Position Control Type Input Signals   
    (Incremental Encoder) 1/2 
    Signal name Abbr. Pin No. 
          *1
    Circuit type
            *2General specification 
    Forward revolution 
    pulse train command PPC 
    PPC 26 
    27 Type 2  Pulse train for forward revolution 
    Backward revolution 
    pulse train command NPC 
    NPC 28 
    29 Type 2  Pulse train for backward revolution 
    Torque compensation  TCOMP  22 (20)  Type 3  The rated torque (TR) is obtained by inputting ±2V, but 
    is limited by the maximum instantaneous stall torque.   
    To enable torque compensation, Func1 bit 6 must be 
    set at 1. 
    Servo ON  SON  37 (23)  Type 1  Servo ON status is provided by closing the contact, and 
    entering the pulse train waiting status. 
    Alarm reset  RST  30 (23)  Type 1  With this signal input, alarm code or alarm bit outputs 
    and an error display are reset. 
    Deviation clear  CLE  34 (50)  Type 1  By inputting the contact close signal for 2 ms or more, 
    the contents of the deviation counter can be cleared to 
    zero. 
    Forward revolution 
    overtravel 
    Backward revolution 
    overtravel PROT 
     
    NORT 32 (23) 
     
    33 (23) Type 1  Contact open status is provided upon occurrence of 
    overtravel.  Input both the forward and backward 
    revolution signals.    When overtravel occurs, a 120% 
    current limit is automatically applied, inhibiting the 
    commands to the side to which this signal has been 
    input. 
    (This function can be canceled or changed into an   
    a-contact input by setting the remote operator.) 
    External overheating 
    detection
     
    EOH 35 (50) 
     
    36 (23) Type 1  Normal operation while input is on. 
    The external overheating alarm state is assumed when 
    input is turned off. 
    Proportional control 
    (standard) PCON   With this signal input, the velocity loop becomes 
    proportional control. 
     
    Command multiplier  PMUL  With this signal input, command pulses are multiplied by 
    the magnification ratio set on page 3 in Parameter set 
    screen mode 1. 
    Command pulse inhibit  INH   Inputting command pulses is inhibited. 
    Forward revolution 
    current limit PIL  18 (17)  Type 4  The current is limited to the rated 
    current at +2 V (effective when 
    ILM is input). 
    Backward revolution 
    current limit NIL  19 (17)  Type 4  Current is limited to the rated 
    current at -2 V (effective when ILM 
    is input). To enable the 
    external current   
    limit, Func1 bit 0 
    must be set at 1. 
    Current limit permit  ILM  31 (23)  Type 1  The current is limited by closing the contact.    It is 
    ineffective during JOG or overtravel (the limit method is 
    based on Func1 parameter). 
    Input sequence power 
    supply 1 23 External power supply for CN1-30, 31, 32, 33, 36 and 
    37. 
    Input sequence power 
    supply 2  
    5 to 
    24 VDC 
    50 ― 
    External power supply for CN1-34 and 35. 
    *1  The pin numbers in parentheses denote the ground or common side of each signal. 
    *2  For the circuit type, see Fig. 9-16. 
     
    For 35 and 
    36 pins, one 
    of the four 
    functions 
    can be 
    selected by 
    setting the 
    remote 
    operator.  
    						
    							 
    9.  SPECIFICATIONS 
    9-34 
    Table 9-6    General Specifications of Position Control Type Input Signals   
    (Incremental Encoder) 2/2 
    Signal name Abbr. Pin No. 
          *1
    Circuit type
            *2General specification 
    Monitor 1  MON1  15 (14)  Type 9  0.5V±20%/1000 min-1 (velocity monitor). 
    Load: less than 2 mA.    Output resistance: 1 KΩ. 
    Positive voltage at forward revolution 
    Monitor 2  MON2  16 (14)  Type 9  0.5V±20%/rated current (current monitor). 
    Load: Less than 2 mA.    Output resistance: 1 KΩ. 
    Positive voltage when forward revolution power is 
    output. 
    Start ready completes  SRDY  41 (24) 
       (25) Type 6  When the Servo ON signal is ready to receive after 
    the DC power supply of the main circuit is turned on, 
    this comes on and goes low impedance. 
    Current limit status  ILIM  40 (24) 
       (25) Type 6  This signal comes on in current limit status and is 
    effective as a bump end input or a standard for 
    prevention against current saturation at 
    acceleration/deceleration. 
    Encoder signal  A, A 
    B, B 
    C, C 3, 4 
    5, 6 
    7, 8 Type 8  Output by the line driver (26LS31) after the encoder 
    pulse is divided. 
    The signal is received by the line receiver (26LS32). 
    Encoder channel C 
    signal COP  11 (13)  Type 7  Output by the open collector (the logic can be reversed 
    using the Func5 bit 6 parameter). 
    Alarm code output or 
    alarm bit output ALM1 
     
    ALM2 
    ALM4 
    ALM8 43 (24) 
       (25) 
    44 
    45 
    46 Type 6  Alarm code output and alarm bit output (ALM1) are 
    switched by Func2 bit 6 of the remote operator.    The 
    alarm bit signal turns off in an alarm status.    The alarm 
    code outputs various alarms as 4-bit binary codes. 
    Positioning complete  INP  39 (24) 
       (25) Type 6  This signal indicates that the contents of the deviation 
    counter have come within the setting range. 
    Holding brake relay 
    excitation timing output HBON 42 (24) 
       (25) Type 6  This signal outputs holding brake relay excitation timing.
    Output sequence 
    power supply 12 to   
    24 VDC 
     5 V 49 
    38 ― External power supply for CN1-39, 40, 41, 42, 43, 44, 
    45 and 46. 
    Velocity addition  VCOMP  21 (20)  Type 3  1000 min-1 is selected with entry of ±2 V (standard 
    setting).    In order to enable velocity addition, Func1 bit 
    7 must be set at 1. 
    *1  The pin numbers in parentheses denote the ground or common side of each signal. 
    *2  For the circuit type, see Fig. 9-16. 
     
     
     
     
    The output contents depend on the Func4 parameter setting.  
    						
    							 
    9.  SPECIFICATIONS 
    9-35 
    For 35 and 
    36 pins, one 
    of the five 
    functions 
    can be 
    selected by 
    setting the 
    remote 
    operator. 
    (6)  General Specifications of CN1 Input/Output Signals (ABS-E Absolute Encoder, ABS-RⅡ 
      Absolute Sensor and ABS-E.S1 Wiring-saved Absolute Sensor) 
    This section explains the general specifications of CN1 input/output signals of the position control type 
    Table 9-7    General Specifications of Position Control Type Input Signal   
    (ABS-E Absolute Encoder, ABS-RⅡ  Absolute Sensor and ABS-E.S1 Wiring-saved Absolute Sensor) 
    1/2 
    Signal name Abbr. Pin No. 
          *1
    Circuit type
            *2General specification 
    Forward revolution 
    pulse train command PPC 
    PPC 26 
    27 Type 2  Pulse train for forward revolution. 
    Backward revolution 
    pulse train command NPC 
    NPC 28 
    29 Type 2  Pulse train for backward revolution. 
    Torque compensation  TCOMP  22 (20) Type 3  The rated torque (TR) is obtained by inputting +2 V, but 
    is limited by the maximum instantaneous stall torque.   
    To enable torque compensation, Func1 bit6 must be set 
    at 1. 
    Servo ON  SON  37 (23)  Type 1  Servo ON status is provided by closing the contact, and 
    entering the pulse train waiting status. 
    Alarm reset  RST  30 (23)  Type 1  With this signal, alarm code or alarm bit outputs and an 
    error display are reset. 
    Deviation clear  CLE  34 (50)  Type 1  By inputting the contact close signal for 2 ms or more, 
    the contents of the deviation counter can be cleared to 
    zero. 
    Forward revolution 
    overtravel 
    Backward revolution 
    overtravel PROT 
     
    NORT 32 (23) 
     
    33 (23) Type 1  Contact open status is provided upon occurrence of 
    overtravel.  Input both the forward and backward 
    revolution signals.    When overtravel occurs, a 120% 
    current limit is automatically applied, inhibiting the 
    commands to the side to which this signal has been inpu
    t
    (This function can be canceled or changed into an 
    a-contact input by setting the remote operator.) 
    Encoder clear 
    (standard) ECLR 35 (50) 
     
    36 (23) Type 1 
     
    Inputting this signal for over 4 seconds will clear the 
    encoder revolution counter (multiple revolution).    When 
    a battery alarm (U) occurs, input this signal and reset 
    the alarm. 
    External overheating 
    detection EOH   Normal operation while input is on. 
    The external overheating alarm state is assumed when 
    input is turned off. 
    Proportional control 
    (standard) PCON   With this signal input, the velocity loop becomes 
    proportional control. 
    Command multiplier  PMUL    With this signal input, command pulses are multiplied by 
    the magnification ratio set on page 5 in Parameter set 
    screen mode 1. 
    Command pulse inhibit INH   Inputting command pulses is inhibited. 
    Forward revolution 
    current limit PIL  18 (17)  Type 4  The current is limited to the rated 
    current at +2 V (effective when ILM 
    is input). 
    Backward revolution 
    current limit NIL  19 (17)  Type 5  Current is limited to the rated 
    current at -2 V (effective when ILM 
    is input). To enable the
     
    external current 
    limit, Func1 bit0 
    must be set at 1.
    Current limit permit  ILM  31 (23)  Type 1  The current is limited by closing the contact.    It is 
    ineffective during JOG or overtravel (the limit method is 
    based on the Func1 parameter). 
    Battery power  BAT+ 
    BAT– 1 
    2 Type 10  This signal connects a 3.6 VDC equivalent battery (ER6 
    2000 mAH from Toshiba Battery is recommended). 
    Input sequence power 
    supply 1 23 External power supply for CN1-30, 31, 32, 33, 36 and 
    37. 
    Input sequence power 
    supply 2 5 to 
    24 VDC 
    50 ― 
    External power supply for CN1-34 and 35. 
    *1  The pin numbers in parentheses denote the ground or common side of each signal. 
    *2  For the circuit type, see Fig. 9-16.  
    						
    							 
    9.  SPECIFICATIONS 
    9-36 
     
    Table 9-7    General Specifications of Position Control Type Input Signal   
    (ABS-E Absolute Encoder, ABS-RII Absolute Sensor and ABS-E.S1 Wiring-saved 
    Absolute Sensor) 2/2 
    Signal name Abbr. Pin No. 
          *1
    Circuit type
            *2General specification 
    Monitor 1  MON1  15 (14)  Type 9  0.5 V±20%/1000 min-1 (velocity monitor). 
    Load: less than 2 mA.    Output resistance: 1 KΩ. 
    Positive voltage at Forward revolution 
    Monitor 2  MON2  16 (14)  Type 9  0.5 V±20%/rated current (current monitor). 
    Load: Less than 2 mA.    Output resistance: 1 KΩ. 
    Positive voltage when forward revolution power is 
    output. 
    Start ready complete  SRDY  41 (24) 
       (25) Type 6  When the Servo ON signal is ready to receive after 
    the DC power supply of the main circuit is turned on, 
    this comes on and goes low impedance. 
    Current limit status  ILIM  40 (24) 
       (25) Type 6  This signal comes on in current limit status and is 
    effective as a bump end input or a standard for 
    prevention against current saturation at acceleration / 
    deceleration.  
    Encoder signal  A, A 
    B, B 
    C, C 3, 4 
    5, 6 
    7, 8 Type 8  Output by the line driver (26LS31) after the encoder 
    pulse is divided. 
    The signal is received by the line receiver (26LS32). 
    Absolute value signal 
    PS 
    PS 9 
    10 Type 8  The absolute value signal is output in serial form   
    (9600 bps or 1 M/2 Mbps) by the line driver (26LS31).   
    The signal is received by the line receiver (26LS32). 
    Encoder channel C 
    signal COP  11 (13)  Type 7  Output by the open collector (the logic can be reversed 
    using the Func5 bit6 parameter). 
    Alarm code output or 
    Alarm bit output ALM1 
     
    ALM2 
    ALM4 
    ALM8 43 (24) 
       (25) 
    44 
    45 
    46 Type 6  Alarm code output and alarm bit output (ALM1) are 
    switched by Func2 bit6 of the remote operator.     
    The alarm bit signal turns off in an alarm status.     
    The alarm code outputs various alarms as 4-bit binary 
    codes. 
    Positioning complete  INP  39 (24) 
       (25) Type 6  This signal indicates that the contents of the deviation 
    counter have come within the setting range. 
    Holding brake 
    excitation timing output HBON 42 (24) 
       (25) Type 6  This signal outputs holding brake relay excitation timing.
    Output sequence 
    power supply 12 to   
    24 VDC 49 
     
    5 V  38 ― External power supply for CN1 - 39, 40, 41, 42, 43, 44, 
    45, and 46. 
    Velocity addition  VCOMP  21 (20)  Type 3  1000 min-1 is selected with entry of ±2 V (standard 
    setting).    In order to enable velocity addition, Func1 
    bit7 must be set at 1. 
    *1  The pin numbers in parentheses denote the ground or common side of each signal. 
    *2  For the circuit type, see Fig. 9-16. 
     
     
     
     
     
    The output contents depend on the Func4 parameter setting.  
    						
    							 
    9.  SPECIFICATIONS 
    9-37 
    9.1.9  Velocity/Torque Control Type Specifications 
    This section explains how to handle input commands and other signals for the velocity/torque control type. 
     
    (1)  Input command specifications 
    ①  Torque command input 
      Fig. 9-17 shows the torque command/motor-generated torque characteristics. 
      The torque command voltage is a voltage input from torque terminals CN1 - 22 and 20. 
      Positive motor torque (+) means torque that is generated in the counterclockwise direction when 
    viewed from the load side. 
      The polarity can be switched by parameter Func5 bit0. 
     
     
     
     
    Fig. 9-17    Torque Command - Generated Torque 
    ②  Velocity command input 
      Fig. 9-18 shows the velocity command/motor revolution speed characteristics. 
      The velocity command voltage is a voltage input from velocity command input terminals CN1 - 21 
    and 20. 
      The positive motor revolution (+) means counterclockwise revolution when viewed from the load side. 
      The polarity can be switched by Func5 bit1 parameter. 
     
     
     
     
    Fig. 9-18    Velocity Command - Speed Characteristics 
     
    When the velocity command voltage is tens of mV or less, the motor lock current may pulsate.
    If this is problematic, the current pulsation can be reduced by increasing the velocity command
    scale (VCMD). 
    0
    −TR Forward  
    revolution 
    Generated torque
    Backward 
    revolution 
    +TR
    12
    −1 −2 
    Torque command voltage (V) 
    Forward  
    revolution 
    Backward 
    revolution 
    −1000 min−1
    +1000 min−1
    0
    12
    −1 −2 
    Velocity command voltage (V)  Speed  
    						
    							 
    9.  SPECIFICATIONS 
    9-38 
    (2)  External analog current limit input 
    The forward revolution driving current (positive side) and the backward revolution driving current 
    (negative side) can both be independently limited externally (when parameter Func1 bit0 is set at 1). 
    Regarding the relationship with the motor armature current, the current is limited to 2 V/the rated current 
    (IR) by the applied motor.    The same limit value for the backward revolution driving current as that for 
    forward revolution can be selected.    Switching of the polarity between positive and negative is also 
    available (see the description of Func1 in chapter 7).     
    Fig. 9-19 shows the relationship between the set voltage and the current limit value. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Fig. 9-19    Relationship Between Set Voltage and Current Limit Value 
     
     
     
     
     
     
     
     
    (3)  Torque compensation input 
    For the torque compensation input/motor-generated torque characteristics, refer to Fig. 9-17 (the same 
    as the torque command input of the torque control type). 
    This input is effective for increasing the acceleration time or switching the quadrant. 
     
    1  If a set value exceeds the instantaneous maximum stall armature current (Ip) of the 
    Servomotor, it is saturated at Ip. 
    2  To lock the motor by means of a bump stop by applying an external current limit, the 
    current limit value must be below the rated armature current. 
    Armature current 
    0 
    (Approx. 0.6 V)  2.0 IR 1
    Set voltage (V) 
    (a) Forward revolution current limit (PIL)
    Armature current 
    0
    (Approx. −0.6 V)−2.0  IR 1 
    Set voltage (V) 
    (b) Backward revolution current limit (NIL) 
      (when negative polarity is selected)  
    						
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