ThermovisionFLIR FPTSeries Payload Installation Guide

							F-Series and PT-Series 
Payload Installation 
Guide 
 
 
FLIR Commercial Systems, Inc. 
70 Castilian Drive 
Goleta, CA 93117 
Phone: 888.747.FLIR (888.747.3547) 
International: +1.805.964.9797 
www.flir.com
 
 
 
 
Document Number: 427-0031--00-12 
Version: 110 
Issue Date: March 2011 
This document is controlled to FLIR Technology Level 1.  The information contained in this document pertains 
to a defense article controlled for export by the International Traffic in Arms Regulations (ITAR).  FLIR trade 
secrets contained herein are subject to disclosure restrictions as a matter of law.  Diversion contrary to US 
law is prohibited.  [US Government authorization for public release has been obtained from the Office of 
Security Review, authorization no. 11-S-0512.]  Additional US Department of State authorization is not 
required prior to export or transfer to foreign persons or parties, unless otherwise prohibited. 
   
						

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© FLIR Commercial Systems, Inc., 2011. All rights reserved worldwide. No parts of this manual, 
in whole or in part, may be copied, photocopied, translated, or transmitted to any electronic 
medium or machine readable form without the prior written permission of FLIR Commercial 
Systems, Inc. 
 
Names and marks appearing on the products herein are either registered trademarks or 
trademarks of FLIR Commercial Systems, Inc. and/or its subsidiaries. All other trademarks, trade 
names, or company names referenced herein are used for identification only and are the property 
of their respective owners. 
 
This product is protected by patents, design patents, patents pending, or design patents pending. 
 
The PT-Series thermal imaging system is controlled by US export laws. There are special versions 
of this system that are approved for international distribution and travel. Please contact your local 
FLIR dealer or distrubutor if you have any questions. 
 
FLIR Commercial Systems, Inc. 
70 Castilian Drive 
Goleta, CA 93117 
Phone: +1.888.747.FLIR (+1.888.747.3547) 
 
Document Number: 427-0031--00-12, Version 110  
 
Document History 
Revision Date  Comment
100  November 2010  Initial Release
110  March 2011  Revised export declaration, approved for general distribution
 
This equipment must be disposed of as electronic waste. 
Contact your nearest FLIR Commercial Vision Systems, Inc. representative for 
instructions on how to return the product to FLIR for proper disposal. 
 
 
 
Contents 
Payload Installation / Replacement ..................................................................................................... 3 
Installation Overview ................................................................................................................................. 4 
Removing the Old Payload ...................................................................................................................... 5 
Installing the New Payload ..................................................................................................................... 7 
Camera Configuration ............................................................................................................................. 9 
 
   
						

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Payload Installation / Replacement 
This manual describes the installation of a replacement payload for the F-Series or PT-
Series cameras. If you need help during the installation process, please call to speak with 
our support experts (877-773-3547). 
This manual includes the following topics: 
 Installation Overview 
 Removal of the existing payload  
 Installation of the new payload 
 Camera configuration  
For safety, and to achieve the highest levels of performance from the FLIR camera 
system, always follow the warnings and cautions in this manual when handling and 
operating the payload and the camera system. 
Warnings and Cautions 
Shut down the camera and turn off the camera power supply prior to any other 
installation steps.  
Perform the installation in a work environment that includes appropriate electro-static 
discharge (ESD) precautions, such as properly grounded anti-static mats, wrist straps, 
and so on. Dissipate static electricity before handling any system components (camera, 
payload, electronic boards, cables and so on). 
Handle the payload carefully so that the silicon lubricant on the O-ring stays intact. 
Except as described in this manual, do not open the PT-Series camera for any reason. 
Disassembly of the camera (including removal of the cover) can cause permanent 
damage and will void the warranty. 
Be careful not to scratch the camera’s infrared optics and avoid leaving fingerprints on 
the optics. 
Take care when connecting or disconnecting cables. A damaged cable can cause a short 
in the electrical circuit and other camera problems. 
The F-Series and PT-Series cameras require a power supply of 24 Volts. Operating the 
camera outside of the specified input voltage range or the specified operating 
temperature range can cause permanent damage. 
When lifting the PT-Series camera use the camera body and base, not the tubes.  
						

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Figure 1: Payload Label
Be safe when handling cameras that are mounted in elevated locations. Ensure the 
installation is done under working conditions that are free of known dangers and 
according to recognized industry safety standards. 
Installation Overview 
In order to install the new payload, it is necessary to remove the existing payload first. 
Once the new payload is physically installed in the camera, it may be necessary to change 
the camera configuration using a web browser if the new payload is a different type than 
the existing payload.  
When configuration changes are made with the web browser, the settings are saved to a 
configuration file. It is a good idea to make a backup of the existing configuration file prior 
to making changes.  
If the new payload has a different field of view (FOV) or a different resolution, it will be 
necessary to change the configuration. The FOV parameter can have an effect on how 
fast the camera will pan left and right, so it is important to match the parameter with the 
actual FOV of the camera. 
The FOV and resolution can be determined from a label on the side of the payload. The 
payload designation is formatted as “Payload-XYY” where: 
 X indicates resolution (1=160x120, 3=320x240, 
6=640x480) 
 YY indicates horizontal FOV in degrees. 
For example, Payload-325 indicates it is 320x240 resolution 
and 25° FOV. For record-keeping purposes, it is also a good 
idea to make a note of the payload serial number, along with the camera serial number. 
If the camera is controlled by serial communications rather than TCP/IP, it may be 
necessary to install an Ethernet connection to the camera if one does not already exist. 
After modifying any parameters with the web browser, it is necessary to save the 
changes and then restart (stop and start) the Nexus server. It is a good idea to make a 
backup of the finished configuration file once all the changes have been completed.  
Requirements 
1) 3mm hex key  
2) FLIR Payload Removal Tool (included with the payload) 
3) A computer with a web browser
1  
                                                           
 1 It may be necessary to set a static IP address on the computer. In most cases this requires a 
login with administrative rights. 
Figure 2: FLIR Payload 
Removal Tool  
						

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 4) An Ethernet connection to the PT-Series or F-Series Camera 
Removing the Old Payload 
If possible, remove the camera from its mount and place it on a work surface that 
provides ESD protection. If the payload is to be replaced while the camera is mounted, 
take proper safety precautions and ensure the work is performed according to 
recognized industry safety standards. 
1) Shut down the camera and turn off the camera power supply. 
2) Loosen the four screws located on the front plate of the payload (located top, 
bottom, left and right). The screws do not need to be removed completely, but 
loosened until they move freely. The screws are captive and will not fall out of the 
faceplate. 
Note: Do not remove the inner screws. These are used for bore sight adjustments 
with pan/tilt cameras. 
 
Loosen these 4 screws 
   
						

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3) Hook each end of the FLIR Payload Removal Tool under one of the captive screws 
and pull firmly to disengage the payload from the housing.  
 
Note: If a FLIR Payload Removal Tool is not available, it 
is possible to remove the payload with your hand. To 
make it easier to get a grip on the payload, there is an 
indentation or notch on each side as shown in the 
image.  
4) Slide the payload out of the housing and place it in a 
bag that provides ESD protection. Handle the payload carefully so that the silicon 
lubricant on the O-ring stays intact. 
 
  
						

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Installing the New Payload 
Handle the replacement payload carefully so that the silicon lubricant on the O-ring stays 
intact. 
 
1) Insert the new payload into the housing by lining up the rails on the payload with the 
guides in the housing. With an F-Series camera, the guides will be on the sides of the 
housing. With a PT-Series camera, the guides are at the bottom of the housing. Take 
care that no wires are pinched and the O-ring in the housing is properly seated.  
 
2) Push gently on the payload until the white connector engages with the mating 
connector. When the payload is inserted properly, it will lock in place and the bottom 
of the payload will be flush with the base of the housing.  
Note: With the PT-Series camera, it may be necessary to move the payload 
around slightly to align the connectors. If the connectors do not line up and it is 
difficult to insert the payload all the way, reach inside the tube, straighten the 
connector and try again. Another option is to remove the rear of the enclosure, 
install the payload in the front, and then reinstall the rear of the enclosure, as it 
may be easier to align the connectors this way. 
 
Observe that the white connector 
on the back of the payload will 
self-align with the mating 
connector on the inside of the 
camera housing.  
						

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 Important: Ensure the payload is inserted fully before tightening the hex screws. 
 
The bottom of the payload should be flush with the bottom of the enclosure. 
3) Once the new payload is seated properly, tighten the four screws to secure it to the 
housing.  
4) Power up the camera and confirm that the new payload is operating and provides 
video. 
 
  
						

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Camera Configuration 
If the replacement payload is the same type as the original payload, it is not necessary to 
make any configuration changes. If the replacement payload has a different FOV or 
resolution, the configuration should be updated to match the new payload. 
After modifying any parameters, it is necessary to save the changes and then restart 
(stop and start) the Nexus server. Once all the changes have been made, it is a good 
idea to make a backup of the configuration file. 
1) If necessary, connect the camera to a network using the Ethernet interface. If this 
is the first time the Ethernet connection is used, refer to the Installation Manual 
for information on how to configure the IP interface. 
2) Connect a computer to the same network and configure its network interface to 
use a compatible IP address (the IP address should be on the same subnet as the 
camera.). 
3) Open a web browser such as Internet Explorer or equivalent and type the IP 
Address of the camera into the Address Bar 
4) Log into the Web Configurator using the following login: 
User: admin 
Password: indigo 
 
 
 
   
						

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 5) First make a backup of the existing configuration. Then if the new payload is 
replaced with the original payload, the matching configuration can be easily 
restored. Select the Configuration File link on the left side of the page. 
 
You can back up the configuration and keep a copy on the camera; that way it is easy 
to restore. Simply type in a unique name in the Backup to file field and click Backup. If 
necessary, the original configuration (called factory.defaults) can also be restored.