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Toshiba Strata S Electronic Key Telephone System Installation And Maintenance Manual

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    							MPSA-512 INSTALLATION 
    SECTION 100-003-250 
    JULY 1984 
    4.. 
    02.03 Refer to Figure’3, and connect the power 
    supply cable in the following order: 
    White: +24V 
    Black: OV 
    Green: 
    G 
    FIGURE 3-CABLE CONNECTION 
    02.04 Refer to Paragraph 08, Section lOO- 
    003-200, installation, in order to complete cable 
    connection procedures. 
    -2-  
    						
    							-2 TOSHIBA SYSTEM PRACTICES 
    ELECTRONIC KEY TELEPHONE SYSTEM MPSA-ZOO INSTALLATION 
    SECTION 100-003-255 
    JULY 1984 
    Strata S 
    - POWER SUPPLY 
    (MPSA-200) 4 - 
    INSTALLATION INSTRUCTIONS  
    						
    							TOSHIBA SYSTEM PRACTICES 
    ELECTRONIC KEY TELEPHONE SYSTEM MPSA-200 INSTALLATION 
    SECTION 100-003-255 
    JULY 1984 
    Strata S 
    MPSA-200 INSTALLATION INSTRUCTIONS 
    TABLE of CONTENTS 
    PARAGRAPH SUBJECT PAGE 
    01 
    01 .oo 
    01.10 
    01.20 
    01.30 
    02 
    02.00 
    02.10 
    02.20 
    02.30 
    02.40 
    02.50 
    NUMBER TITLE PAGE 
    1 
    2 
    3 
    4 
    5 
    6 
    7 
    8 
    9 
    10 
    11 
    12 
    13 
    14 
    15 
    16 
    17 
    18 
    MPSA-2DO .............................. 
    Reversed MPSA Mounting Bracket .................. 
    Toggler 
    ............................... 
    Toggler Insertion .......................... 
    Toggler Key 
    ............................. 
    Toggler Screw 
    ............................ 
    MPSA (Wall Mount Configuration) ................... 
    PBBU PCB 
    ............................. 
    MPSA Control Panel ......................... 
    MPSA Terminal Strip 
    ........................ 
    Wire Harness in MPSA ........................ 
    Harness Cable Clamp ........................ 
    PBBU Mounting Screw ........................ 
    MPSA Control Panel ......................... 
    PBBU Mounting Pins ................ .: .......... 
    PBBU Heat Sink ........................... 
    Battery Terminal Attachment ..................... 
    Recommended Wiring Diagram .................... 1 
    1 
    1 
    2 
    2 
    2 
    2 
    3 
    3 
    4 
    5 
    5 
    5 
    5 . 
    5 
    6 
    6 
    7 
    TABLE of CONTENTS ........................ 
    ILLUSTRATION LIST ......................... 
    GENERAL ............................. 
    Description ........................... 
    Surface Preparation ....................... 
    Mounting the MPSA ....................... 
    Fuses .......................... 
    BATTERY BACKUP-INSTALLATION .................. 
    Description ........................... 
    TABLE A-Minimum Wire Gauge ................... 
    MPSA Preparation ........................ 
    installing the PBBU ........................ 
    Required Labels and Warning Tags ................. 
    Battery Connection .. 1 .................... .- . 
    Installation Finalization ...................... 
    ILLUSTRATION LIST 
    i 
    i 
    1 
    1 
    1 
    1 
    2 
    2 
    2 
    4 
    4 
    5 
    6 
    6. 
    6  
    						
    							01 GENERAL 
    01 .OO Description 
    01 .Ol The MPSA-200 (Figure 1) is equipped 
    with a reversible, built-in bracket; it is configured 
    - 
    FIGURE 1 -MPSA-200 
    at the factory for mounting on a wail or other 
    vertical surface. In order to mount on a table or 
    horizontal surface securely, the bracket must be 
    reversed to the position shown in Figure 2. This 
    orientation is necessary to assure proper cooling 
    I 
    FIGURE 2-REVERSED 
    MPSA MOUNTING BRACKET 
    01.02 Unpack and inspect the power supply and 
    the enclosed hardware. Examine the package and 
    make careful note of any visible damage. If any 
    damage is found, bring it to the attention of the 
    delivery carrier and make the proper claims. YPSA-ZOO INSTALLATION 
    SECTION 100-003-255 
    JULY 1994 
    01.03 Check the hardware list; if it is deter- 
    mined that any equipment within the carton is 
    missing, contact your Toshiba supplier immed- 
    iately. 
    01.04 The following hardware, which is re- 
    quired to mount and connect the MPSA to the 
    system, is supplied with each unit. 
    ENCLOSED HARDWARE 
    Quantity Item 
    2 T.C. Toggler Wall Fasteners 
    (Figure 3) 
    2 #14 Hex Head Sheet Metal Screws 
    1 Toggler Key 
    1 Template 
    1 Spare AC Fuse 
    (Fl ,2.5 amp, SLO-EL0 125-VAC) 
    1 Spare DC Fuse 
    (F2, 5.0 amp, Fast-BLO, 32-VDC) 
    1 16 AWG, 3-wire Jacketed Cable 
    (54 inches) 
    Legs 
    FIGURE 3-TOGGLER 
    01.10 Surface Preparation 
    01 .l 1 Choose a suitable location (either vertical 
    or horizontal) for the MPSA and locate the tem- 
    plate on that location. If on a wall, use a spirit level 
    to verify that the drilling points are level. 
    01.12 Place punch marks on the mounting sur- 
    face through the two “+” marks on the template. 
    01 .13 Drill through the mounting surface 
    with a 
    5/l 6-inch bit to prepare the anchoring holes. 
    01.20 Mounting the MPSA 
    01.21 Press the anchor legs of the togglers 
    together, and insert them into the anchoring holes 
    -l-  
    						
    							MPSA-200 INSTALLATION 
    SECTION 1 W-003-255 
    JlJl.Y 1994 
    until their neck flanges are flush with the mount- 
    ing surface (Figure 4). If insertion is difficult, tap 
    them lightly with a hammer. 
    -face 
    FIGURE 4-TOGGLER INSERTION 
    01.22 insert a toggler key into the small hole in 
    the neck of each fastener, as shown in Figure 5. 
    This should cause the anchor legs to “pop” open. 
    Remove the toggler key. 
    Spread 
    Anchor 
    Legs 
    FIGURE 5-TOGGLER KEY 
    01.23 Thread the screws into the small holes in 
    the center of the togglers. Leave some clearance 
    between the bottom of each screw head and the 
    mounting surface (Figure 6). 
    Sheet 
    scl 
    T 
    F 
    FIGURE 6-TOGGLER SCREW 
    01.24 Place MPSA against the mounting sur- 
    face with the screws protruding through the holes. 01.25 Position the power supply so that the nar- 
    rower portions of the keyholes slip over the screws 
    (Figure 7), and (if the unit is wall-mounted) the 
    weight of the power supply is supported. Tighten 
    the screws. 
    01.26 If. the power supply is table-mounted, 
    make certain the unit rests on its four .rubber 
    “feet” (this is essential for proper cooling) and 
    secured with the mounting bracket. 
    01.30 Fuses 
    01.31 
    Remove the spare fuses from the hard- 
    ware carton, and place them in their individually 
    marked holders. 
    01.32 Remove and inspect the fuses that were 
    shipped inside the MPSA. If either fuse is defec- 
    tive, replace it and order another spare fuse from 
    your Toshiba supplier. 
    01.33 Connect the MPSA to the MKSU per 
    Paragraph 05.20, Section 
    100-003-200, Instal- 
    lation. (If a power battery backup unit is to be 
    installed, see next paragraph.) 
    02 BAlTERY BACKUP INSTALLATION 
    02.00 Description 
    02.01 
    The power battery backup unit (PBBU) in 
    Figure 8 is an optional PCB which may be installed 
    in the MPSA-200 to interface with two auxiliary 
    12 VDC batteries. In the event of an electrical 
    -- 
    power failure, the PBBUprovides an automatic 
    battery power source, permitting a typical 
    Strata S system to continue normal opera- 
    tions for some time (in direct ratio with the type 
    and size of the batteries chosen). 
    -2-  
    						
    							FIGURE 8-PBBU PCB 
    02.02 The PBBU contains a voltage sensing cir- 
    cuit which causes an electro-mechanical relay to 
    connect the back-up battery power to the system 
    before the MPSA output voltage drops below 21 
    VDC (at which point system functions would be 
    MPSA-200 INSTALLATION 
    SECTION 100-003-255 
    JULY 1984 
    disrupted and existing calls would be discon- 
    nected). 
    02.03 When the normal source of electrical 
    power is restored. the voltage sensing circuit relay 
    will disconnect the standby battery power source. 
    02.04 If the standby battery power source out- 
    put fails below 21 VDC while it is connected to the 
    system, the voltage sensing circuit will cause the 
    relay to disconnect the standby batteries from the 
    system. 
    02.05 The standby batteries will not be recon- 
    nected unless: 
    0 The “Battery Override” switch (Figures 8 and, 
    9) is placed in the ON position. 
    . . . or . . . 
    l The depleted batteries are replaced by a freshly 
    charged pair and the “Battery Override” switch 
    is turned on and then released. 
    FIGURE 9-MPSA CONTROL PANEL 
    -3-  
    						
    							MPSA-ZOO lNSTAUAllON 
    SECTION 100-603-255 
    JULY 1994 
    _.. 
    02.06 The PBBU also contains circuitry to pro- 
    vide the charge current necessary to maintain the 
    batteries at a satisfactory level of charge while the 
    Strutu S system is in normal operation. An 
    external fast charger may also be connected 
    across the battery output terminal connections. 
    02.07 The PSBU kii contains the following: 
    l PBBU-power battery backup PCB. 
    l Fuse-spare battery protection fuse. 
    l “PBBU-4 RN”-decal to be placed on the 
    front of the MPSA. 
    l “WARNING”-warning tag for attachment to 
    the 115 VAC power cord. 
    02.08 In addition to the kit, these installer- 
    -provided items are needed to install a PBBU. 
    l Two Batteries-lead-acid, maintenance-free 
    automobile batteries (80 amp/hr maximum) 
    are recommended. The procedures in Para- 
    graph 02.40 assume batteries with side- 
    mounted terminals are used. 
    l Battery Rack & Separator-a battery rack and 
    separator should be used to assure the batter- 
    ies will not tip and spill battery acid or acciden- 
    tally short the battery terminals. 
    l Two-Wire Connecting Cable-a 2-wire con- 
    necting cable, terminating at one end with %- 
    in. ring terminals and at the other end with 
    ‘%-in. spade terminals, is required to connect 
    the batteries and the MPSA. The minimum 
    wire gauge must be determined by the loop 
    length of the connecting cable (as indicated in 
    Table A). 
    TABLE A-MINIMUM WIRE GAUGE 
    LOOP LENGTH RECOMMENDED SIZE 
    12feet 16 gauge 
    20 feet 14 gauge 
    30 feet 12 gauge 
    50 feet 
    lOgauge 
    l Single-Wire Cable-a 16 AWG single-wire 
    cable, approximately 18 inches in length and 
    equipped with ring terminals, is required to 
    connect the two batteries in series. 
    l Cable Clamp-a cable clamp should be used to 
    prevent cable movement from affecting the 
    batteries. 
    l Battery Protection--a XI-amp, 32V fuse, or a 
    1 O-amp DC instantaneous-tripping circuit 
    breaker, is required to protect the baiter& 
    from power surge or short circuit damage. 
    l Bolts-four H x W-in. hex head bolts are re- 
    quired to connect the cable terminals to the 
    batteries. 
    l Washers-eight %-in. flat washers and four 
    N-in. internal-tooth lock washers are required 
    for the above cable terminal connections. 
    l Battery Cabinet-if the batteries are not located 
    in a well-ventilated closet or other secure area, 
    protected from fire or sparks, a properly venti- 
    lated protective cabinet is required to safe- 
    guard them. 
    CAUTION! 
    The power supply, battery, battery rack, 
    and the interconnecting wiring shall be 
    installed only by qualified installem. in ac- 
    cordance with al/applicable electrical codes 
    and Artic/e 480 of the National Electrical -. 
    Code. Before installing see the ‘*Install* 
    tion Instructionss”enclosed with each item. 
    fMFOt?TANTl 
    Only trained personnel may service or in- 
    stall the PBt?U and power supply. 
    02.10 MPSA Preparation 
    02.11 Verify that the power switch on the 
    MMAU is in the OFF position, and then disconnect 
    the 115 VAC power cord. 
    02.12 Remove the MPSA terminal strip cover 
    FIGURE lO-MPSA ~RMINAL STRIP 
    02.13 
    The f&A cover is secured by ten 
    screws. Vrewing the MPSA as if it is wall-mounted, 
    two screws will be located on the front and four on 
    each side. 
    -4-  
    						
    							-‘. 02.14 Remove ali ten screws. 
    02.15 Remove the cover and set it aside. 
    02.16 Locate the multi-wire harness in MPSA 
    (Figure 1 1 ), it terminates in a nylon connector. 
    MPSA-200 INSTALLATION 
    SECTION 1 llO-003-255 
    JULY 1994 
    02.23 Slip the PBBU fuse holder and battery 
    override button through their respective ports in 
    the control panel (Figure 14). The PBBU mounting 
    bracket should be flush against the rear of the 
    control panel. The harness should flow around the 
    PBBU PCB, with no wires beneath it. 
    FIGURE 11 -WIRE HARNESS IN MPSA 
    02.17 The harness is loosely secured to the 
    chassis with a cable clamp (Figure 12); the clamp 
    will allow slight harness movement. 
    FIGURE 14-MPSA CONTROL PANEL 
    02.24 Align the two tan-colored PBBU pins with 
    the two holes in the mounting bracket. The har- 
    ness should flow around the PB5U PCB, with no 
    wires beneath it (Figure 15). Press the pins into the 
    holes until they catch. 
    FIGURE 12-HARNESS CABLE CLAMP 
    02.20 Installing the PBBU 
    02.21 
    Two plugs are mounted in the MPSA con- 
    trol panel; pop them out and discard. 
    02.22 Unwrap the PBBU. Remove and save the 
    screw located in the mounting bracket (Figure 13). 
    FIGURE 13-PBBU MOUNTING SCREW FIGURE 15-PBBU MOUNTING PINS 
    02.25 Use the previously removed screw and 
    secure the mounting bracket to the control panel. 
    02.26 Plug the connector into the nine-hole 
    jack in the center of the PBBU. 
    Do not force the 
    prongs into the jack, they are keyed so that they 
    can be mated in only one position. 
    02.27 Make certainthat no wires from the.har- 
    ness are caught between the cover and the PBBU 
    heat sink (Figure 16), and replace the MPSAcover. 
    Secure it with the ten screws originally removed. 
    -5-  
    						
    							MPSA-200 INSTALLATION 
    SECTION 
    100-003-255 
    JULY 1994 
    FIGURE 16-PBBU HEAT SINK 
    02.28 
    Depress the battery override button (Fig- 
    ure 14). If it catches and stays in, press it again to 
    cause it to release and protrude out of the control 
    panel. The button must be out for the MPSA to 
    operate normally. 
    02.29 Remove the spare fuse from the P88U 
    kit, and put it in the holder located on the top of the 
    MPSA. 
    02.30 
    Required Labels and Warning Tags 
    02.31 
    Remove the warning tag from the kit and 
    tie it to the power cord where it connects to the 
    MPSA. 
    02.32 The “PBBU-4 REV”decal must be placed 
    on the control panel of the MPSA. Remove the 
    decal from the’kit, peel the backing off, and place it 
    on the control panel (Figure 14). 
    02.40 Battery Connection 
    DANGER! 
    Do not attempt to connect the batteries to 
    the MPSA while the AC power cord is 
    plugged in, or without the MPSA being 
    connected to the MKSU. Do not connect 
    the two-wire cable to the batteries before 
    connecting it to the MPSA. Once the bat- 
    teries are connected to the MPSA the 24 V 
    output terminals are live. 
    02.41 Select a location for the batteries near 
    the power supply. The loop length of the cable 
    connecting them to the power supply will deter- 
    mine the minimum gauge wire which can be used 
    in the cable. See Table 
    A 
    DANGER! 
    The area in which the batteries are to be 
    locatedmustbe wellventilatedtopreventa 
    dangerous accumulation of battery gases. 
    The batteries must also be protected from 
    moisture and extreme temperatures. 
    02.42 Secure the batteries in the battery rack 
    and separator, which should be located in a min- 
    imum access area, such as a closet or a well 
    ventilated cabinet. 
    02.43 
    Verify that the battery override button is 
    in the OFF (out) position. 
    02.44 Loosen the two screws on the terminal 
    strip identified as 24V/BAllERY. 
    02.45 Connect the battery fuse (or circuit 
    breaker) lead to the negative terminal on battery 
    #l (Figure 17). 
    Batters r Terminal 
    Lockwasher’ 
    Bolt/ 
    FIGURE17 i _ 
    BATTERY TERMINAL AlTACHMENT 
    02.46 Attach the negative wire of the 2-wire 
    cable to the battery fuse (or circuit breaker). 
    02.47 Connect the positive wire to the positive 
    terminal of battery #2 (see Figure 17). 
    02.48 Connect the two batteries with the sin- 
    gle-wire cable--one end to the positive terminal 
    on battery #1 and the other end to the negative 
    terminal on battery #2 (Figure 18). 
    NOTE: 
    Place the cable clamp over the two-wire 
    cable and secure it to either the battery rack 
    or the protective cabinet. Adjust the clamp to 
    relieve strain on the cable. 
    02.50 Installation Finalization 
    02.51 Plug in the AC power cord, and verify that 
    the AC ON indicator is lit. 
    02.52 
    Unplug the AC power cord, and verify 
    that the DC ON indicator is lit to indicate that the 
    batteries are supplying electrical power. 
    02.53 Replace the termi’r;al strip cover and test 
    the 
    Strata Ssystem functions under both AC 
    and battery back-up power. 
    -6-  
    						
    							MPSA-200 INSTALLATION 
    SECTION 100-003-255 
    JULY 1984 
    Battery #2 r Clamp 
    1 ‘k m r + Marker 
    A -- 
    -- 
    0 
    -- 1 / 1 MPSA-200 
    si”g,&iz9yLJ 
    Cable Battery Rack 
    and Separator To MKSU 
    FIGURE 18--RECOMMENDED WIRING DIAGRAM 
    IMPORTANT! 
    When testing is complete, make certain that the 
    battery override button is in the OFF position 
    and that the AC ON indicator is lit.  
    						
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