Yamaha 2007 R6 Service
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Page 51
TIGHTENING TORQUES 2-22 Lower bracket pinch bolt M8 4 23 Nm (2.3 m·kg, 17 ft·lb)See NOTE Horn and front brake hose joint boltM6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Front brake hose guide bolt M5 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Lower bracket and front brake hose joint bracket boltM6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Lower bracket cover and front brake hose joint bracket boltM6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Front brake hose joint and front brake hose joint bracket boltM6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Cap bolt M47 2...
Page 52
TIGHTENING TORQUES 2-23 NOTE: Front wheel axle pinch bolt 1. Insert the front wheel axle from the right side and tighten it with the flange bolt from the left side to 91 Nm (9.1 m·kg, 66 ft·lb) without performing temporary tightening. 2. In the order pinch bolt “2” → pinch bolt “1” → pinch bolt “2”, tighten each bolt to 21 Nm (2.1 m·kg, 15 ft·lb) without performing temporary tightening. 3. Check that the right end of the front axle is flush with the front fork. If necessary, manually push the front...
Page 53
TIGHTENING TORQUES 2-24 4. In the order pinch bolt “4” → pinch bolt “3” → pinch bolt “4”, tighten each bolt to 21 Nm (2.1 m·kg, 15 ft·lb) without performing temporary tightening. NOTE: Lower ring nut 1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kg, 37 ft·lb) with a torque wrench, then loosen the lower ring nut completely. 2. Retighten the lower ring nut to 14 Nm (1.4 m·kg, 10 ft·lb) with a torque wrench. NOTE: Lower bracket pinch bolt Tighten each bolt to 23 Nm (2.3 m·kg, 17...
Page 54
LUBRICATION POINTS AND LUBRICANT TYPES 2-25 EAS20360 LUBRICATION POINTS AND LUBRICANT TYPES EAS20370 ENGINE Lubrication point Lubricant Oil seal lips O-rings Bearings Crankshaft pins Piston surface Piston pins Connecting rod bolts and nuts Crankshaft journals Generator rotor bolt and washer Camshaft cam lobes and camshaft journals Valve stems (intake and exhaust) Valve stem ends (intake and exhaust) Valve lifter surface Oil pump rotors (inner and outer) and oil pump housing Oil strainer screen (inside...
Page 55
LUBRICATION POINTS AND LUBRICANT TYPES 2-26 Crankshaft position sensor lead grommetYamaha bond No.1215 (Three Bond No.1215 ®) Stator coil lead grommetYamaha bond No.1215 (Three Bond No.1215 ®) Lubrication point Lubricant
Page 56
LUBRICATION POINTS AND LUBRICANT TYPES 2-27 EAS20380 CHASSIS Lubrication point Lubricant Steering bearings and upper bearing cover lip Lower bearing dust seal lip Tube guide (throttle grip) inner surface and throttle cables Brake lever pivoting point and metal-to-metal moving parts Clutch cable end Clutch lever pivoting point and metal-to-metal moving parts Relay arm, connecting arm and rear shock absorber spacer Swingarm pivot shaft Swingarm pivot shaft bearings Swingarm dust cover lips Swingarm pivot...
Page 57
LUBRICATION POINTS AND LUBRICANT TYPES 2-28
Page 58
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-29 EAS20390 LUBRICATION SYSTEM CHART AND DIAGRAMS EAS20400 ENGINE OIL LUBRICATION CHART 6 5 4 3 2 111 12 13 14 10 9 7 8
Page 59
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-30 1. Oil strainer 2. Oil pump 3. Relief valve 4. Oil filter 5. Oil cooler 6. Main gallery 7. Oil nozzle 8. Timing chain tensioner 9. Intake camshaft 10. Exhaust camshaft 11. Oil pipe 12. Main axle 13. Shift fork 14. Drive axle
Page 60
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-31 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4