Yamaha 2007 R6 Service
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TIGHTENING TORQUES 2-22 Lower bracket pinch bolt M8 4 23 Nm (2.3 m·kg, 17 ft·lb)See NOTE Horn and front brake hose joint boltM6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Front brake hose guide bolt M5 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Lower bracket and front brake hose joint bracket boltM6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Lower bracket cover and front brake hose joint bracket boltM6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Front brake hose joint and front brake hose joint bracket boltM6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Cap bolt M47 2 20 Nm (2.0 m·kg, 14 ft·lb) Cap bolt (damper rod assembly and nut)M10 2 25 Nm (2.5 m·kg, 18 ft·lb) Damper rod assembly M24 2 35 Nm (3.5 m·kg, 25 ft·lb) Front fender bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Relay arm and frame nut M10 1 40 Nm (4.0 m·kg, 29 ft·lb) Connecting arm and relay arm nutM12 2 40 Nm (4.0 m·kg, 29 ft·lb) Rear shock absorber assembly upper nutM12 1 44 Nm (4.4 m·kg, 32 ft·lb) Rear shock absorber assembly lower nutM12 1 40 Nm (4.0 m·kg, 29 ft·lb) Rear shock absorber assembly spacer boltM22 1 16 Nm (1.6 m·kg, 11 ft·lb) Rear shock absorber assembly bracket nutM14 1 52 Nm (5.2 m·kg, 37 ft·lb) Swingarm pivot shaft M32 1 16 Nm (1.6 m·kg, 11 ft·lb) Swingarm pivot shaft ring nut M32 1 95 Nm (9.5 m·kg, 68 ft·lb) Swingarm pivot shaft nut M22 1 70 Nm (7.0 m·kg, 50 ft·lb) Drive chain guide (swingarm side) boltM6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Drive chain guard bolt M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Drive chain adjusting locknut M8 2 16 Nm (1.6 m·kg, 11 ft·lb) Drive chain adjusting bolt M8 2 2 Nm (0.2 m·kg,1.4 ft·lb) Rear fender bolt M6 3 7 Nm (0.7 m·kg, 5.1 ft·lb) Fuel pump bolt M5 6 4 Nm (0.4 m·kg, 2.9 ft·lb) Fuel tank upper cover and frame boltM6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Fuel tank bolt M6 2 9 Nm (0.9 m·kg, 6.5 ft·lb) Fuel tank bracket and frame bolt M6 4 7 Nm (0.7 m·kg, 5.1 ft·lb) ItemThread sizeQ’ty Tightening torque Remarks LS LS LS
TIGHTENING TORQUES 2-23 NOTE: Front wheel axle pinch bolt 1. Insert the front wheel axle from the right side and tighten it with the flange bolt from the left side to 91 Nm (9.1 m·kg, 66 ft·lb) without performing temporary tightening. 2. In the order pinch bolt “2” → pinch bolt “1” → pinch bolt “2”, tighten each bolt to 21 Nm (2.1 m·kg, 15 ft·lb) without performing temporary tightening. 3. Check that the right end of the front axle is flush with the front fork. If necessary, manually push the front axle or lightly tap it with a soft hammer until its end is flush with the front fork. However, if the surface of the front axle end is not parallel to the surface of the front fork, align a point on the outer edge of the axle with the fork, making sure that the axle does not protrude past the fork. Fuel tank bracket and fuel tank boltM6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Canister and canister bracket M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Canister bracket and ventilation chamber coverM6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Radiator bolt M6 2 10 Nm (1.0 m·kg, 7.2 ft·lb) Radiator and coupler holder bolt M6 2 5 Nm (0.5 m·kg, 3.6 ft·lb) Radiator bracket and radiator bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Radiator bracket and frame bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Radiator outlet hose holder bolt M10 1 13 Nm (1.3 m·kg, 9.4 ft·lb) Coolant reservoir bolt M6 2 5 Nm (0.5 m·kg, 3.6 ft·lb) Front cowling assembly bolt M6 4 13 Nm (1.3 m·kg, 9.4 ft·lb) Seat lock plate bolt M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Rider seat and frame M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Battery box and frame M6 2 7 Nm (0.7 m·kg, 5.1 ft·lb) Rear upper cowling damper plate and frameM6 4 7 Nm (0.7 m·kg, 5.1 ft·lb) License plate light assembly bolt M6 4 7 Nm (0.7 m·kg, 5.1 ft·lb) Rider footrest (left and right) as- sembly boltM8 4 28 Nm (2.8 m·kg, 20 ft·lb) Passenger footrest (left and right) boltM8 4 28 Nm (2.8 m·kg, 20 ft·lb) Rear brake fluid reservoir bracket boltM6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Rear brake master cylinder bolt M6 2 13 Nm (1.3 m·kg, 9.4 ft·lb) Sidestand assembly and frame boltM8 3 26 Nm (2.6 m·kg, 19 ft·lb) Coupler holder (left and right) and frame boltM6 4 7 Nm (0.7 m·kg, 5.1 ft·lb) Shift arm bolt M6 1 10 Nm (1.0 m·kg, 7.2 ft·lb) Locknut (shift rod upper side) M6 1 7 Nm (0.7 m·kg, 5.1 ft·lb) Locknut (shift rod lower side) M8 1 10 Nm (1.0 m·kg, 7.2 ft·lb) ItemThread sizeQ’ty Tightening torque Remarks LS
TIGHTENING TORQUES 2-24 4. In the order pinch bolt “4” → pinch bolt “3” → pinch bolt “4”, tighten each bolt to 21 Nm (2.1 m·kg, 15 ft·lb) without performing temporary tightening. NOTE: Lower ring nut 1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m·kg, 37 ft·lb) with a torque wrench, then loosen the lower ring nut completely. 2. Retighten the lower ring nut to 14 Nm (1.4 m·kg, 10 ft·lb) with a torque wrench. NOTE: Lower bracket pinch bolt Tighten each bolt to 23 Nm (2.3 m·kg, 17 ft·lb) in the order pinch bolt “1” → pinch bolt “2” → pinch bolt “1”. 4132 1 2
LUBRICATION POINTS AND LUBRICANT TYPES 2-25 EAS20360 LUBRICATION POINTS AND LUBRICANT TYPES EAS20370 ENGINE Lubrication point Lubricant Oil seal lips O-rings Bearings Crankshaft pins Piston surface Piston pins Connecting rod bolts and nuts Crankshaft journals Generator rotor bolt and washer Camshaft cam lobes and camshaft journals Valve stems (intake and exhaust) Valve stem ends (intake and exhaust) Valve lifter surface Oil pump rotors (inner and outer) and oil pump housing Oil strainer screen (inside oil strainer) Oil strainer gasket Oil nozzle (O-ring) Starter clutch idle gear shaft Starter clutch roller and starter clutch idle gear outer surface Primary driven gear inner surface Clutch pull rod Transmission gears (wheel and pinion) and collars Main axle and drive axle Shift forks and shift fork guide bars Shift shaft Cylinder head cover mating surfaceYamaha bond No.1215 (Three Bond No.1215 ®) Cylinder head cover gasket Bond TB1215B Crankcase mating surfaceYamaha bond No.1215 (Three Bond No.1215 ®) Three Bond No.1280B LS LS E E E E M E E M M M E E E LS LS E E E LS M M E E
LUBRICATION POINTS AND LUBRICANT TYPES 2-26 Crankshaft position sensor lead grommetYamaha bond No.1215 (Three Bond No.1215 ®) Stator coil lead grommetYamaha bond No.1215 (Three Bond No.1215 ®) Lubrication point Lubricant
LUBRICATION POINTS AND LUBRICANT TYPES 2-27 EAS20380 CHASSIS Lubrication point Lubricant Steering bearings and upper bearing cover lip Lower bearing dust seal lip Tube guide (throttle grip) inner surface and throttle cables Brake lever pivoting point and metal-to-metal moving parts Clutch cable end Clutch lever pivoting point and metal-to-metal moving parts Relay arm, connecting arm and rear shock absorber spacer Swingarm pivot shaft Swingarm pivot shaft bearings Swingarm dust cover lips Swingarm pivot shaft nut Oil seals (rear shock absorber, relay arm and connecting arm) Seat lock lever pivoting point Sidestand pivoting point and metal-to-metal moving parts Sidestand switch striker and sidestand switch contact point Sidestand hook and spring Sidestand bracket and sidestand bolt Shift rod pivoting point Shift pedal pivoting point Brake pedal shaft pivoting point Front wheel oil seal lips (left and right) Front wheel axle bolt Rear wheel oil seal lips (left and right) Rear wheel drive hub oil seal Rear wheel drive hub mating surface Rear wheel axle LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-29 EAS20390 LUBRICATION SYSTEM CHART AND DIAGRAMS EAS20400 ENGINE OIL LUBRICATION CHART 6 5 4 3 2 111 12 13 14 10 9 7 8
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-30 1. Oil strainer 2. Oil pump 3. Relief valve 4. Oil filter 5. Oil cooler 6. Main gallery 7. Oil nozzle 8. Timing chain tensioner 9. Intake camshaft 10. Exhaust camshaft 11. Oil pipe 12. Main axle 13. Shift fork 14. Drive axle
LUBRICATION SYSTEM CHART AND DIAGRAMS 2-31 EAS20410 LUBRICATION DIAGRAMS 1 2 3 4