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Yamaha Fz 09 2014 Manual

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Page 21

manufacturer  marks  or numbe rs are  vis ib le . 
When  install ing 
o il  seals , lubr icate  the oil  seal 
li ps 
w ith  a li gh t coat  of  lithi um -soap -based 
grease . 
Oil bearings liberally when  install ing,  if 
appropr ia te. 
NOTICE ~~~~~~~~~~~~~ 
Do not  spin  the bearing  with compressed  air 
because this will damage the bearing surfac­
es. 
1 
Cl RC LIPS 
Before  reassemb ly ,  check all circli ps caref ully 
and  replace damaged  or disto
rted c ir cl ips.  Al­
ways  replace  piston...

Page 22

EA$303EIO 
BASIC SERVICE  INFORMATION 
EA$303510 
QUICK FASTENERS 
Rivet type 
1. Remove: 
• Quick  fastener 
TIP--------------­
To  remove  the quick  fas te ner, push  its pin  with  a 
screwdriver , then 
pull the  fastener  out. 
2. 
Install: 
• 
Q uick  faste ner 
TIP--------------­
To install the  quick  fastener, push  its  pin  so that 
i t  p rotrud
es from the  fas te ner  head, then  insert 
the  faste ner 
into the  pa rt to be  secured  and  push 
the  p
in a in with a  screwd river.  Make...

Page 23

the battery , be  sure to disconnect the  nega ­
tive battery lead first,  then the positive  bat­
tery 
lead.  If a tool or similar item contacts  the 
vehicle while only the negative  battery lead 
is connected , a spark could be  generated , 
which is extremely dangerous. 
0 
e 
TIP~~~~~~~~~~~~~~ 
If a battery lead is diff icult t o  disconnec t du e to 
rust on the  battery term ina l, remove  the  rust  us­
in g hot  wat er. 
e 
ECAIGIOO 
NOTICE ~~~~~~~~~~~~~ 
Be  sure to connect the battery leads...

Page 24

TIP--------------­
When  re sett in g  the ECU by turning the  main 
s w itc h 
to OFF, b e sure to  wait a pp roxi mately 
5 sec on d s  befor e turn ing the  main  sw itch back 
t o 
ON. 
Checking the electrical system 
TIP--------------~ 
Before che ck ing  th e electr ical sys te m ,  make 
su re  that  the  battery volta ge is  at leas t 12  V. 
£CA14311 
NOTICE 
------------~ Never Insert the tester  probes Into the cou-
pler terminal slots. Always  Insert the probes 
from the opposite  end a  of...

Page 25

ECA1679l 
NOTICE ~~~~~~~~~~~~ 
When disconnecting a connector, do not pull 
the leads.  Hold both sections of the connec­
tor securely , and then disconnect the con­
nector. 
2.  Check: 
•Lead 
• Coup l
er 
•Connector 
Moistu re 4 Dry with an  air b lower. 
R us t/stains 4 Co nnect  and  disco nnect sev­
eral 
t imes. 
3.  Connect: 
•Lea d 
• Coup ler 
•Connec tor 
TIP~~~~~~~~~~~~~~~ 
• When  connect ing a coup ler or con nector,  push 
bot h sect ions  of the 
coupler or connector to­
get her until they...

Page 26

5. Check: 
• Res is ta nce 
Pocket tester 
90890-03112 
Ana log 
pocket  tester 
YU-03112-C 
TIP---------------
The  resistanc e values shown  were obtained  at 
th e  standard  measuring  temperat ure  of 
20 °C 
(68  °
F). If the  measur ing  temperat ure  is  not 20 
°C  (68  °F), th e  spec ified  meas uring cond it ions 
w ill be  show n. 
I 
--
-
Intake a ir  temperature sensor re­
s istance 
5.4o-6.60 kn at o ° C (32  °F) 
2 90-390 n at 80 °c (176 °F ) 
I 
II 
~@~ 
·~ 
, 
- ,M -- -
--- -- -- -...

Page 27

SPECIAL TOOLS 
EA$20:.-el> 
SPECIAL TOOLS 
The following  specia l tools are  necessary for comp le te a nd  accura te  tu ne-up  and  assemb ly. Use  only 
the appropriate  special  too ls as this w ill h elp  preve nt damage  caused by the use of inapp ropriate too ls 
or improvised  techni ques.  Special too ls, part  numbe rs or both may differ  depend ing on the  country. 
W hen 
placing an  order , refer to  the list p rovided be low to avo id  any  mistakes. 
TIP~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~...

Page 28

Tool name/To ol N o. 
Flywheel 
p ulle

r 
90890 -0 1362 
Heavy  duty puller 
YU-33270-B 
S teer ing 

nut  wrench 
90890-0 1403 
Exhaust  flange nut wrench 
YU-A9472 
Damper  rod holder 
90890 -0 1423 
Damping  rod holde r 
YM-01423 
Oil 
fi lt er  wre nch 
90890 -0 1426 
YU-38411 
Rod holder 
90890-01434 
Damper  rod holder  double  ended 
YM -01434 
Rod puller attachment (M 10) 
90890 -0 1436 
U niversal 
damp in g  rod bleedi ng too l set 
YM -A8703 
11 
90890-01436 
YM ·A8703 
1-19 
Illustration...

Page 29

Tool name/Too l N o. 
Rod puller 
90890-0 1437 
U niversa l dampin g  rod bleedi ng tool set 
YM-A8703 
Fork spring compressor 
90890-0 14 4 1 
YM-01441 
Fork seal driver 
90890-0 1442 
Adjustable for k seal drive r (36-46 mm) 
YM-01442 
Pivot  shaft  wrench adapter 
90890-0 1476 
P ivot shaft  wrenc h 
90890-0 1485 
Frame mount insert wrench 
YM-01485 
P ivot shaft  wrench 
90890-0 1 51 8 
Frame 
spanner soc ket 
YM-01518 
Drive chain  cu t  &  rive t tool 
90890-0 1550 
YM-01550 
90890 ·01437 
YM·A8703...

Page 30

Tool name/To ol N o. 
Sheave holder 
90890 -0 1
701 
Primary clutc h holde r 
YS-01880 -A 
Comp ress ion  gauge 
90890 -03081 
Engine  compress io n  tes ter 
YU -33223 
Vacu um 
gauge 
90890 -03094 
Vacu ummate 
YU -44456 
Poc ket tester 
90890 -03112 
Ana log 
poc ket  tester 
YU -03112 -C 
Oil 
pressu re  adapter H 
90890 -03139 
Pressure  gauge 
90890-03153 
YU -03153 
Carb ure tor ang le drive r 2 
90890 -031 73 
90890·03094 
YU·44456 
1-21 
SPECIAL  TOOLS 
Illustrat ion 
M16XP 1.5 
Ref erence 
page...
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