Yamaha Fz6 N Service Manual
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CABLE ROUTING 2-66 FZ6-N/FZ6-NHG(W)1. Main switch a nd immobilizer lead 2. Meter and left handlebar switch lead 3. Clutch cable 4. Battery negative lead coupler 5. Starter motor relay lead 6. Battery negative lead 7. Fuel tank drain hose 8. Rectifier/regulator 9. Turn signal relay 10.Radiator fan motor relay 11.Starting circuit cut-off relay 12.Clamp 13.License plate light lead 14.Rear right turn signal light lead 15.Rear left turn signal light lead 16.Dimmer relay 17.Speed sensor lead 18.Sidestand switch lead 19.Oil level switch lead 20.AC magneto lead 21.Front brake hose 22.Throttle cable (return side) 23.Throttle cable (pull side) 24.Radiator fan motor lead 25.Air cut-off valve lead 26.Left handlebar switch lead A. Route the main swit ch and immobilizer lead inside (in the width direction of the vehicle) of the left handlebar switch lead. B. To the auxiliary light C. To the meter D. Line up the left handlebar switch lead cou- pler and radiator fan motor lead coupler behind the head pipe. E. Route the clutch cable over the wire har- ness. F. To the immobilizer G. To the main switch H. Place three couplers on the flange of the cover. I. To the fuel pump J. Clamp four wire leads. There should be no excessive slack on the wire leads. K. To the fuel tank L. Either installation position can be accepted, but make sure that the leads are not crossed. M. Clamp the rear turn signal lead and license plate light lead to the frame. Hook the clamp to the bracket. Pull out the lead suffi- ciently to the frame side and route it along with the side of the back stay. Cut the tip of the clamp to be between 1 and 5 mm (0.04 and 0.20 in) upward. N. Clamp the rear turn signal light lead and license plate light lead to the frame. Cut the tip of the clamp to be between 1 and 5 mm (0.04 and 0.20 in). O. Gap between the lead and muffler should be 10 mm (0.39 in) or more. P. Coupler should not run on the relay assem- bly. Q. To the tail/brake light R. To the license plate light S. To the rear right turn signal light T. To the rear left turn signal light U. To the engine V. Route the speed sensor lead behind the starter motor lead. W. Point the bend-R section of the throttle cable (pull side) to the inner side horizon- tally. It is also possible to visually check the bend-R section. X. To the headlight bulb Y. Clamp the seat lock cable to the frame as shown in the illustration. Secure the clamp to the weld of the cross member with the frame. Position the binding section in front of the vehicle body and cut the tip to be between 1 and 5 mm (0.04 and 0.20 in). Z. Point the tip of the clamp to the inner side of the vehicle body. AA.To the headlight bulb AB.To the auxiliary light socket AC.To the wire harness AD.Route the main swit ch and immobilizer lead inside (in the width direction of the vehicle) of the handlebar switch lead.
CABLE ROUTING 2-68 FZ6-NA/FZ6-NAHG1. Main switch a nd immobilizer lead 2. Meter and left handlebar switch lead 3. Clutch cable 4. Battery negative lead coupler 5. Starter motor relay lead 6. Battery negative lead 7. Fuel tank drain hose 8. Hydraulic unit lead 9. Rectifier/regulator 10.Turn signal relay 11.Radiator fan motor relay 12.Starting circuit cut-off relay 13.Clamp 14.License plate light lead 15.Rear right turn signal light lead 16.Rear left turn signal light lead 17.Dimmer relay 18.Speed sensor lead 19.Sidestand switch lead 20.Oil level switch lead 21.AC magneto lead 22.Front brake hose 23.Throttle cable (return side) 24.Throttle cable (pull side) 25.Radiator fan motor lead 26.Air cut-off valve lead 27.ABS check coupler 28.Connector 29.Left handlebar switch lead A. Route the main swit ch and immobilizer lead inside (in the width direction of the vehicle) of the left handlebar switch lead. B. To the auxiliary light C. To the meter D. Line up the left handlebar switch lead cou- pler and radiator fan motor lead coupler behind the head E. Route the clutch cable over the wire har- ness. F. To the immobilizer G. To the main switch H. Place three couplers on the flange of the cover. I. To the front wheel sensor. Place the between frame and clutch cable on the clutch cable fixing bracket. J. To the fuel pump K. Clamp four wire leads. There should be no excessive slack on the wire leads. L. To the fuel tank M. Either installation position can be accepted, but make sure that the leads are not crossed. N. Clamp the rear turn signal lead and license plate light lead to the frame. Hook the clamp to the bracket. Pull out the lead suffi- ciently to the frame side and route it along with the side of the back stay. Cut the tip of the clamp to be between 1 and 5 mm (0.04 and 0.20 in) upward. O. Clamp the rear turn signal light lead and license plate light lead to the frame. Cut the tip of the clamp to be between 1 and 5 mm (0.04 and 0.20 in). P. Gap between the lead and muffler should be 10 mm (0.39 in) or more. Q. Coupler should not run on the relay assem- bly. R. To the tail/brake light S. To the license plate light T. To the rear turn signal light (right) U. To the rear turn signal light (left) V. To the engine W. Route the speed sensor lead behind the starter motor lead X. Point the bend-R section of the throttle cable (pull side) to the inner side horizon- tally. It is also possible to visually check the bend-R section. the illu stration. Secure the clamp to the weld of the cross member with the frame. Position the binding section in front of the vehicle body and cut the tip to be between 1 and 5 mm (0.04 and 0.20 in). Y. Connect the ABS check coupler to the con- nector, and then install the ABS check cou- pler to the bracket. Z. To the headlight bulb AA.Clamp the seat lock cable to the frame as shown in the illustration. Secure the clamp to the weld of the cross member with the frame. Position the binding section in front of the vehicle body and cut the tip to be between 1 and 5 mm (0.04 and 0.20 in). AB.Point the tip of the clamp to the inner side of the vehicle body. AC.To the headlight bulb AD.To the auxiliary light socket AE.To the wire harness AF.Route the main s witch and immobilizer lead inside (in the width direction of the vehicle of the left handlebar switch lead.)
CABLE ROUTING 2-70 FZ6-S/FZ6-SHG(W)1. Right handlebar switch lead 2. Throttle cables 3. Battery positive lead 4. Battery cover 5. Connector cover 6. Fuel tank breather hose 7. Lean angle sensor 8. Fuse box 9. Rear right turn signal light lead 10.License plate light lead 11.Rear left turn signal light lead 12.Seat lock cable 13.Rectifier/regulator 14.ECU (engine control unit) 15.Fuel tank drain hose 16.Cover 17.Starter relay lead 18.Battery negative lead 19.Battery negative lead coupler 20.Clutch cable 21.Main switch/immobilizer lead 22.Cover 2 23.Air cut-off valve hose 24.Spark plug lead A. Either front or rear side arrangement for the left handlebar switch lead coupler and radiator fan motor coupler can be accepted. B. Point the L-shape terminal to the front side of the vehicle. C. Hook the starter motor lead to the alternate pawls on the battery cover. D. To the crankshaft position sensor. E. Route the crankshaft position sensor lead above the starter motor leads. F. Clamp the starter motor lead and crank- shaft position sensor lead. Point the pro- jected part of the tip to the inner side of the vehicle. G. Pass the radiator hose, wire harness and starter motor lead in order through the lower side of the vehicle. H. Set the 4 couplers in the connector cover after wiring it. I. To the sidestand switch J. To the speed sensor K. To the AC magneto L. To the oil level switch M. The flap hole is located at the right side of the vehicle. N. To the neutral switch. Place the neutral switch lead coupler under other leads so that it is not seen through the frame open- ings. O. To the tail/brake light switch P. To the O 2 sensor Q. Clamp the neutral switch lead, tail/brake light lead and O 2 sensor lead. Point the clamp opening to the rear side. R. Push the wire harness in the groove of the mud guard. S. Point the opening section of the clamp upward. T. To the tail/brake light U. To the license plate light V. To the rear left turn signal light W. To the rear right turn signal light X. Point the tip of the clamp to the outside of the vehicle. Y. Insert the enwinding clamp of the wire har- ness into the hole of the rear frame. Z. Attach the rectifier/regulator lead with the clamp of the regulator bracket. AA.To the engine ground. AB.To the fuel injection AC.To the fuel pump AD.Route the clutch cable under the fuel injec- tion lead. AE.Pass the clutch cables through the clamp, and then install the clamp to the cover. Position of the clamp is forward of the cable stopper. AF.To the main switch AG.To the immobilizer AH.Place the adjuster of the clutch cable above the cover. AI. Route the starter relay lead outside of the main switch and immob ilizer lead and pass forward the fuse holder. AJ.Press the battery negative lead into the space between the ribs of the frame. AK.After connecting the coupler of the con- nector cover, position it inside. AL.Pass the spark plug leads #1 and #4 through the slit of the cover 2. AM.Pass the spark plug lead #2 through the inner hole of the cover 2. AN.Pass the spark plug lead #3 through the outer hole of the cover 2. AO.Route the spark plug lead #4 behind the air cut-off valve hose. AP.Point the spark plug caps of #1 to #4 to the direction as shown in the illustration. AQ.Route the spark plug lead #3 under the air cut-off valve hose. AR.Route the spark plug lead #2 behind the air cut-off valve hose. AS.Route the spark plug lead #4 by the front side of the spark plug leads #2 and #3. AT. Route the spark plug leads #2 and #3 behind the air cut-off valve hose.
CABLE ROUTING 2-72 FZ6-SA/FZ6-SAHG1. Right handlebar switch lead 2. Throttle cables 3. Battery positive lead 4. Battery cover 5. Connector cover 6. Fuel tank breather hose 7. Lean angle sensor 8. Fuse box 9. Rear right turn signal light lead 10.License plate light lead 11.Rear left turn signal light lead 12.Seat lock cable 13.Rectifier/regulator 14.ECU (engine control unit) 15.ABS ECU 16.Fuel tank drain hose 17.Cover 18.Fuse holder 19.Starter relay lead 20.ABS check coupler 21.Battery negative lead 22.ABS motor relay lead 23.Battery positive lead coupler 24.Battery negative lead coupler 25.Clutch cable 26.Main switch/immobilizer lead 27.Cover 2 28.Air cut-off valve hose 29.Spark plug lead A. Either front or rear side arrangement for the left handlebar switch lead coupler and radiator fan motor coupler can be accepted. B. Point the L-shape terminal to the front side of the vehicle. C. Hook the starter motor lead to the alternate pawls on the battery cover. D. To the crankshaft position sensor. E. Route the crankshaft position sensor lead above the starter motor leads. F. Clamp the starter motor lead and crank- shaft position sensor lead. Point the pro- jected part of the tip to the inner side of the vehicle. G. Pass the radiator hose, wire harness and starter motor lead in order through the lower side of the vehicle. H. Set the 4 couplers in the connector cover after wiring it. I. To the sidestand switch J. To the AC magneto K. To the oil level switch L. The flap hole is located at the right side of the vehicle. M. To the neutral switch. Place the neutral switch lead coupler under other leads so that it is not seen through the frame open- ings. N. To the tail/brake light switch O. To the rear wheel sensor P. To the O 2 sensor Q. Clamp the neutral switch lead, tail/brake light lead, rear wheel sensor lead and O 2 sensor lead. Point the clamp opening to the rear side. R. Push the wire harness in the groove of the mud guard. S. Point the opening section of the clamp upward. T. To the tail/brake light U. To the license plate light V. To the rear left turn signal light W. To the rear right turn signal light X. Point the tip of the clamp to the outside of the vehicle. Y. Insert the enwinding clamp of the wire har- ness into the hole of the rear frame. Z. Attach the rectifier/regulator lead with the clamp of the regulator bracket. AA.To the engine ground. AB.To the fuel injection AC.To the fuel pump AD.Route the clutch cable under the fuel injec- tion lead. AE.To the front wheel sensor AF.Pass the clutch cables through the clamp, and then install the clamp to the cover. Position of the clamp is forward of the cable stopper. AG.To the main switch AH.To the immobilizer AI. Place the adjuster of the clutch cable above the cover. AJ.Route the starter relay lead outside of the main switch and immob ilizer lead and pass forward the fuse holder. AK.Put the battery positive lead coupler inside the frame. AL.Press the battery negative lead into the space between the ribs of the frame. AM.After connecting the coupler of the con- nector cover, position it inside. AN.Pass the spark plug leads #1 and #4 through the slit of the cover 2. AO.Pass the spark plug lead #2 through the inner hole of the cover 2. AP.Pass the spark plug lead #3 through the outer hole of the cover 2. AQ.Route the spark plug lead #4 behind the air cut-off valve hose. AR.Point the spark plug caps of #1 to #4 to the direction as shown in the illustration.
CABLE ROUTING 2-74 AS.Route the spark plug lead #3 under the air cut-off valve hose. AT. Route the spark plug lead #2 behind the air cut-off valve hose. AU.Route the spark plug lead #4 by the front side of the spark plug leads #2 and #3. AV.Route the spark plug leads #2 and #3 behind the air cut-off valve hose.