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Yamaha Fz6 N Service Manual

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    Page
    of 538
    							
    CABLE ROUTING
    2-66
    FZ6-N/FZ6-NHG(W)1. Main switch a nd immobilizer lead
    2. Meter and left handlebar switch lead
    3. Clutch cable
    4. Battery negative lead coupler
    5. Starter motor relay lead
    6. Battery negative lead
    7. Fuel tank drain hose
    8. Rectifier/regulator
    9. Turn signal relay
    10.Radiator fan motor relay
    11.Starting circuit cut-off relay
    12.Clamp
    13.License plate light lead
    14.Rear right turn signal light lead
    15.Rear left turn signal light lead
    16.Dimmer relay
    17.Speed sensor lead
    18.Sidestand switch lead
    19.Oil level switch lead
    20.AC magneto lead
    21.Front brake hose
    22.Throttle cable (return side)
    23.Throttle cable (pull side)
    24.Radiator fan motor lead
    25.Air cut-off valve lead
    26.Left handlebar switch lead
    A. Route the main swit ch and immobilizer 
    lead inside (in the width direction of the 
    vehicle) of the left handlebar switch lead.
    B. To the auxiliary light
    C. To the meter
    D. Line up the left handlebar switch lead cou- pler and radiator fan motor lead coupler 
    behind the head pipe.
    E. Route the clutch cable over the wire har- ness.
    F. To the immobilizer
    G. To the main switch
    H. Place three couplers on the flange of the  cover.
    I. To the fuel pump
    J. Clamp four wire leads. There should be no  excessive slack on the wire leads.
    K. To the fuel tank
    L. Either installation position can be  accepted, but make sure that the leads are 
    not crossed.
    M. Clamp the rear turn signal lead and license  plate light lead to the frame. Hook the 
    clamp to the bracket. Pull out the lead suffi-
    ciently to the frame side and route it along 
    with the side of the back stay. Cut the tip of 
    the clamp to be between 1 and 5 mm (0.04 
    and 0.20 in) upward. N. Clamp the rear turn signal light lead and 
    license plate light lead to the frame. Cut the 
    tip of the clamp to be between 1 and 5 mm 
    (0.04 and 0.20 in).
    O. Gap between the lead and muffler should  be 10 mm (0.39 in) or more.
    P. Coupler should not run on the relay assem- bly.
    Q. To the tail/brake light
    R. To the license plate light
    S. To the rear right turn signal light
    T. To the rear left turn signal light
    U. To the engine
    V. Route the speed sensor lead behind the  starter motor lead.
    W. Point the bend-R section of the throttle  cable (pull side) to the inner side horizon-
    tally. It is also possible to visually check the 
    bend-R section.
    X. To the headlight bulb
    Y. Clamp the seat lock cable to the frame as  shown in the illustration. Secure the clamp 
    to the weld of the cross member with the 
    frame. Position the binding section in front 
    of the vehicle body and cut the tip to be 
    between 1 and 5 mm (0.04 and 0.20 in).
    Z. Point the tip of the clamp to the inner side  of the vehicle body.
    AA.To the headlight bulb
    AB.To the auxiliary light socket
    AC.To the wire harness
    AD.Route the main swit ch and immobilizer 
    lead inside (in the width direction of the 
    vehicle) of the handlebar switch lead. 
    						
    							
    CABLE ROUTING
    2-67
    FZ6-NA/FZ6-NAHG 
    						
    							
    CABLE ROUTING
    2-68
    FZ6-NA/FZ6-NAHG1. Main switch a nd immobilizer lead
    2. Meter and left handlebar switch lead
    3. Clutch cable
    4. Battery negative lead coupler
    5. Starter motor relay lead
    6. Battery negative lead
    7. Fuel tank drain hose
    8. Hydraulic unit lead
    9. Rectifier/regulator
    10.Turn signal relay
    11.Radiator fan motor relay
    12.Starting circuit cut-off relay
    13.Clamp
    14.License plate light lead
    15.Rear right turn signal light lead
    16.Rear left turn signal light lead
    17.Dimmer relay
    18.Speed sensor lead
    19.Sidestand switch lead
    20.Oil level switch lead
    21.AC magneto lead
    22.Front brake hose
    23.Throttle cable (return side)
    24.Throttle cable (pull side)
    25.Radiator fan motor lead
    26.Air cut-off valve lead
    27.ABS check coupler
    28.Connector
    29.Left handlebar switch lead
    A. Route the main swit ch and immobilizer 
    lead inside (in the width direction of the 
    vehicle) of the left handlebar switch lead.
    B. To the auxiliary light
    C. To the meter
    D. Line up the left handlebar switch lead cou- pler and radiator fan motor lead coupler 
    behind the head
    E. Route the clutch cable over the wire har- ness.
    F. To the immobilizer
    G. To the main switch
    H. Place three couplers on the flange of the  cover.
    I. To the front wheel sensor. Place the  between frame and clutch cable on the 
    clutch cable fixing bracket.
    J. To the fuel pump
    K. Clamp four wire leads. There should be no  excessive slack on the wire leads.
    L. To the fuel tank
    M. Either installation position can be  accepted, but make sure that the leads are 
    not crossed. N. Clamp the rear turn signal lead and license 
    plate light lead to the frame. Hook the 
    clamp to the bracket. Pull out the lead suffi-
    ciently to the frame side and route it along 
    with the side of the back stay. Cut the tip of 
    the clamp to be between 1 and 5 mm (0.04 
    and 0.20 in) upward.
    O. Clamp the rear turn signal light lead and  license plate light lead to the frame. Cut the 
    tip of the clamp to be between 1 and 5 mm 
    (0.04 and 0.20 in).
    P. Gap between the lead and muffler should  be 10 mm (0.39 in) or more.
    Q. Coupler should not run on the relay assem- bly.
    R. To the tail/brake light
    S. To the license plate light
    T. To the rear turn signal light (right)
    U. To the rear turn signal light (left)
    V. To the engine
    W. Route the speed sensor lead behind the  starter motor lead
    X. Point the bend-R section of the throttle  cable (pull side) to the inner side horizon-
    tally. It is also possible to visually check the 
    bend-R section. the illu stration. Secure the 
    clamp to the weld of the cross member 
    with the frame. Position the binding section 
    in front of the vehicle body and cut the tip 
    to be between 1 and 5 mm (0.04 and 0.20 
    in).
    Y. Connect the ABS check  coupler to the con-
    nector, and then install the ABS check cou-
    pler to the bracket.
    Z. To the headlight bulb
    AA.Clamp the seat lock cable to the frame as  shown in the illustration. Secure the clamp 
    to the weld of the cross member with the 
    frame. Position the binding section in front 
    of the vehicle body and cut the tip to be 
    between 1 and 5 mm (0.04 and 0.20 in).
    AB.Point the tip of the clamp to the inner side  of the vehicle body.
    AC.To the headlight bulb
    AD.To the auxiliary light socket
    AE.To the wire harness
    AF.Route the main s witch and immobilizer 
    lead inside (in the width direction of the 
    vehicle of the left handlebar switch lead.) 
    						
    							
    CABLE ROUTING
    2-69
    FZ6-S/FZ6-SHG(W) 
    						
    							
    CABLE ROUTING
    2-70
    FZ6-S/FZ6-SHG(W)1. Right handlebar switch lead
    2. Throttle cables
    3. Battery positive lead
    4. Battery cover
    5. Connector cover
    6. Fuel tank breather hose
    7. Lean angle sensor
    8. Fuse box
    9. Rear right turn signal light lead
    10.License plate light lead
    11.Rear left turn signal light lead
    12.Seat lock cable
    13.Rectifier/regulator
    14.ECU (engine control unit)
    15.Fuel tank drain hose
    16.Cover
    17.Starter relay lead
    18.Battery negative lead
    19.Battery negative lead coupler
    20.Clutch cable
    21.Main switch/immobilizer lead
    22.Cover 2
    23.Air cut-off valve hose
    24.Spark plug lead
    A. Either front or rear side arrangement for  the left handlebar switch lead coupler and 
    radiator fan motor coupler can be 
    accepted.
    B. Point the L-shape terminal to the front side  of the vehicle.
    C. Hook the starter motor lead to the alternate  pawls on the battery cover.
    D. To the crankshaft position sensor.
    E. Route the crankshaft position sensor lead  above the starter motor leads.
    F. Clamp the starter motor lead and crank- shaft position sensor lead. Point the pro-
    jected part of the tip to the inner side of the 
    vehicle.
    G. Pass the radiator hose, wire harness and  starter motor lead in order through the 
    lower side of the vehicle.
    H. Set the 4 couplers in the connector cover  after wiring it.
    I. To the sidestand switch
    J. To the speed sensor
    K. To the AC magneto
    L. To the oil level switch
    M. The flap hole is located at the right side of  the vehicle.
    N. To the neutral switch. Place the neutral  switch lead coupler under other leads so 
    that it is not seen through the frame open-
    ings.
    O. To the tail/brake light switch
    P. To the O
    2 sensor Q. Clamp the neutral switch lead, tail/brake 
    light lead and O
    2 sensor lead. Point the 
    clamp opening to the rear side.
    R. Push the wire harness in the groove of the  mud guard.
    S. Point the opening section of the clamp  upward.
    T. To the tail/brake light
    U. To the license plate light
    V. To the rear left turn signal light
    W. To the rear right turn signal light
    X. Point the tip of the clamp to the outside of  the vehicle.
    Y. Insert the enwinding clamp of the wire har- ness into the hole of the rear frame.
    Z. Attach the rectifier/regulator lead with the  clamp of the regulator bracket.
    AA.To the engine ground.
    AB.To the fuel injection
    AC.To the fuel pump
    AD.Route the clutch cable under the fuel injec- tion lead.
    AE.Pass the clutch cables through the clamp,  and then install the clamp to the cover. 
    Position of the clamp is forward of the 
    cable stopper.
    AF.To the main switch
    AG.To the immobilizer
    AH.Place the adjuster  of the clutch cable 
    above the cover.
    AI. Route the starter relay lead outside of the  main switch and immob ilizer lead and pass 
    forward the fuse holder.
    AJ.Press the battery negative lead into the  space between the ribs of the frame.
    AK.After connecting the coupler of the con- nector cover, position it inside.
    AL.Pass the spark plug leads #1 and #4  through the slit of the cover 2.
    AM.Pass the spark plug lead #2 through the  inner hole of the cover 2.
    AN.Pass the spark plug lead #3 through the  outer hole of the cover 2.
    AO.Route the spark plug lead #4 behind the  air cut-off valve hose.
    AP.Point the spark plug caps of #1 to #4 to the  direction as shown in the illustration.
    AQ.Route the spark plug lead #3 under the air  cut-off valve hose.
    AR.Route the spark plug lead #2 behind the  air cut-off valve hose.
    AS.Route the spark plug lead #4 by the front  side of the spark plug leads #2 and #3.
    AT. Route the spark plug leads #2 and #3  behind the air cut-off valve hose. 
    						
    							
    CABLE ROUTING
    2-71
    FZ6-SA/FZ6-SAHG 
    						
    							
    CABLE ROUTING
    2-72
    FZ6-SA/FZ6-SAHG1. Right handlebar switch lead
    2. Throttle cables
    3. Battery positive lead
    4. Battery cover
    5. Connector cover
    6. Fuel tank breather hose
    7. Lean angle sensor
    8. Fuse box
    9. Rear right turn signal light lead
    10.License plate light lead
    11.Rear left turn signal light lead
    12.Seat lock cable
    13.Rectifier/regulator
    14.ECU (engine control unit)
    15.ABS ECU
    16.Fuel tank drain hose
    17.Cover
    18.Fuse holder
    19.Starter relay lead
    20.ABS check coupler
    21.Battery negative lead
    22.ABS motor relay lead
    23.Battery positive lead coupler
    24.Battery negative lead coupler
    25.Clutch cable
    26.Main switch/immobilizer lead
    27.Cover 2
    28.Air cut-off valve hose
    29.Spark plug lead
    A. Either front or rear side arrangement for  the left handlebar switch lead coupler and 
    radiator fan motor coupler can be 
    accepted.
    B. Point the L-shape terminal to the front side  of the vehicle.
    C. Hook the starter motor lead to the alternate  pawls on the battery cover.
    D. To the crankshaft position sensor.
    E. Route the crankshaft position sensor lead  above the starter motor leads.
    F. Clamp the starter motor lead and crank- shaft position sensor lead. Point the pro-
    jected part of the tip to the inner side of the 
    vehicle.
    G. Pass the radiator hose, wire harness and  starter motor lead in order through the 
    lower side of the vehicle.
    H. Set the 4 couplers in the connector cover  after wiring it.
    I. To the sidestand switch
    J. To the AC magneto
    K. To the oil level switch
    L. The flap hole is located at the right side of  the vehicle. M. To the neutral switch. Place the neutral 
    switch lead coupler under other leads so 
    that it is not seen through the frame open-
    ings.
    N. To the tail/brake light switch
    O. To the rear wheel sensor
    P. To the O
    2 sensor
    Q. Clamp the neutral switch lead, tail/brake  light lead, rear wheel sensor lead and O
    2 
    sensor lead. Point the clamp opening to the 
    rear side.
    R. Push the wire harness in the groove of the  mud guard.
    S. Point the opening section of the clamp  upward.
    T. To the tail/brake light
    U. To the license plate light
    V. To the rear left turn signal light
    W. To the rear right turn signal light
    X. Point the tip of the clamp to the outside of  the vehicle.
    Y. Insert the enwinding clamp of the wire har- ness into the hole of the rear frame.
    Z. Attach the rectifier/regulator lead with the  clamp of the regulator bracket.
    AA.To the engine ground.
    AB.To the fuel injection
    AC.To the fuel pump
    AD.Route the clutch cable under the fuel injec- tion lead.
    AE.To the front wheel sensor
    AF.Pass the clutch cables through the clamp,  and then install the clamp to the cover. 
    Position of the clamp is forward of the 
    cable stopper.
    AG.To the main switch
    AH.To the immobilizer
    AI. Place the adjuster of the clutch cable  above the cover.
    AJ.Route the starter relay lead outside of the  main switch and immob ilizer lead and pass 
    forward the fuse holder.
    AK.Put the battery positive lead coupler inside  the frame.
    AL.Press the battery negative lead into the  space between the ribs of the frame.
    AM.After connecting the coupler of the con- nector cover, position it inside.
    AN.Pass the spark plug leads #1 and #4  through the slit of the cover 2.
    AO.Pass the spark plug lead #2 through the  inner hole of the cover 2.
    AP.Pass the spark plug lead #3 through the  outer hole of the cover 2.
    AQ.Route the spark plug lead #4 behind the  air cut-off valve hose.
    AR.Point the spark plug caps of #1 to #4 to the  direction as shown in the illustration. 
    						
    							
    CABLE ROUTING
    2-74
    AS.Route the spark plug lead #3 under the air cut-off valve hose.
    AT. Route the spark plug lead #2 behind the air  cut-off valve hose.
    AU.Route the spark plug lead #4 by the front  side of the spark plug leads #2 and #3.
    AV.Route the spark plug leads #2 and #3  behind the air cut-off valve hose. 
    						
    							
    CABLE ROUTING
    2-75
    FZ6-N/FZ6-NHG(W) 
    						
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