Home > Yamaha > Motorcycle > Yamaha Fz6 N Service Manual

Yamaha Fz6 N Service Manual

    Download as PDF Print this page Share this page

    Have a look at the manual Yamaha Fz6 N Service Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 255 Yamaha manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    Page
    of 538
    							
    FRONT WHEEL
    4-8
    * FZ6-NAHG/FZ6-SAHG
    Removing the front wheel sensor and sensor rotor (FZ6-NA/FZ6-NAHG/FZ6-SA/FZ6-SAHG)
    Order Job/Parts to remove Q’ty Remarks1 Brake hose holder 2
    2 Brake hose holder 1
    3 Front brake caliper  2
    4 Front wheel sensor 1
    5 Front wheel axle pinch bolt 1 Loosen.
    6 Front wheel axle 1
    7 Collar 1
    8 Sensor housing 1
    9 Front wheel 1
    10 Front brake disc 2
    11 Clamp 1 For installation, reverse the removal proce-
    dure. 
    						
    							
    FRONT WHEEL
    4-9
    Disassembling the front wheel
    Order Job/Parts to remove Q’ty Remarks1 Oil seal 2
    2 Wheel bearing 2
    3Spacer 1 For assembly, reverse the disassembly pro-
    cedure. 
    						
    							
    FRONT WHEEL
    4-10
    EAS21900
    REMOVING THE FRONT WHEEL
    1. Stand the vehicle on a level surface.
    WARNING
    EWA13120
    Securely support the vehicle so that there 
    is no danger of it falling over.
    NOTE:
    Place the vehicle on a suitable stand so that 
    the front wheel is elevated.
    2. Remove: Left brake caliper
     Right brake caliper
    NOTE:
    Do not apply the brake lever when removing 
    the brake calipers.
    3. Loosen: Front wheel pinch bolt
     Front wheel axle
    4. Elevate:
     Front wheel
    NOTE:
    Place the vehicle on a suitable stand so that 
    the front wheel is elevated.
    5. Remove: Front wheel axle
     Front wheel
    6. Remove: Collars
    EAS21920
    CHECKING THE FRONT WHEEL
    1. Check: Wheel axle
    Roll the wheel axle on a flat surface.
    Bends  → Replace.
    WARNING
    EWA13460
    Do not attempt to straighten a bent wheel 
    axle.
    2. Check:
    Tire
     Front wheel Damage/wear  → Replace.
    Refer to CHECKING THE TIRES on page 
    3-31 and CHECKING THE WHEELS on 
    page 3-34.
    3. Measure:  Radial wheel runout “1”
     Lateral wheel runout “2” Over the specified limits  → Replace. 4. Check:
     Wheel bearings
    Front wheel turns roughly or is loose  → 
    Replace the wheel bearings.
     Oil seals
    Damage/wear  → Replace.
    5. Replace:  Wheel bearings 
     Oil seals 
    ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
    a. Clean the outside of the front wheel hub.
    b. Remove the oil seals “1” with a flat-head  screwdriver.
    NOTE:
    To prevent damaging the wheel, place a rag “2” 
    between the screwdriver and the wheel sur-
    face.
    Radial wheel runout limit1.0 mm (0.04 in)
    Lateral wheel runout limit 0.5 mm (0.02 in)
    New
    New 
    						
    							
    FRONT WHEEL
    4-11
    c. Remove the wheel bearings “3” with a gen-eral bearing puller.
    d. Install the new wheel bearings and oil seals  in the reverse order of disassembly.
    CAUTION:
    ECA14130
    Do not contact the wheel bearing inner race 
    “4” or balls “5”. Contact should be made 
    only with the outer race “6”.
    NOTE:
    Use a socket “7” that matches the diameter of 
    the wheel bearing outer race and oil seal.
    ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
    EAS22010
    [D-3] MAINTENANCE OF THE FRONT 
    WHEEL SENSOR AND SENSOR ROTOR
     ABS wheel speed sens or and sensor rotor
    CAUTION:
    ECA14450
     Handle the ABS components with care 
    since they have been accurately adjusted.  Keep them away from dirt and do not sub-
    ject them to shocks.
     The ABS wheel sensor cannot be disas- sembled. Do not attempt to disassemble 
    it. If faulty, replace with a new one.
    Removing the front wheel sensor
    1.  Remove:  Brake hose holder “1”
     Front wheel sensor lead holder “2”
     Brake caliper “3”
     Front wheel sensor “4”
    CAUTION:
    ECA4S81011
     Be sure not to contact the sensor elec-trode to any metal part when removing 
    the front wheel sensor from the sensor 
    housing.
     Do not operate the brake lever when 
    removing the brake caliper.
    Checking the front wheel sensor and sen-
    sor rotor
    1. Check:  Front wheel sensor “1”
    Cracks/bends/distortion  → Replace.
    Iron powder/dust  → Clean.
    A. FZ6-NA/FZ6-SA
    B. FZ6-NAHG/FZ6-SAHG 
    						
    							
    FRONT WHEEL
    4-12
    2. Check: Front wheel sensor rotor “2” Cracks/damage  → Replace the front wheel 
    assembly.
    NOTE:
    The wheel sensor rotor of the vehicle is 
    inserted under pressure by a special process 
    and cannot be replaced as a single unit. To 
    replace the sensor rotor, replace the wheel 
    assembly.
    Installing the front wheel sensor
    1. Install:
     Front wheel
    NOTE:
    Align the slot in the sensor housing with the 
    projection of the front fork before assembly.
    CAUTION:
    ECA14470
    Make sure there are no foreign materials in 
    the wheel hub. Foreign materials cause 
    damage to the inner sensor rotor and wheel 
    sensor. 2. Install:
     Front wheel sensor “1”
     Front wheel sensor lead holder “2”
     Brake caliper “3”
     Brake hose holder “4”
    NOTE:
    When installing the front wheel sensor, check 
    the wheel sensor lead fo r twists and the sensor 
    electrode for foreign materials.
    CAUTION:
    ECA14480
    To route the front wheel sensor lead, refer 
    to CABLE ROUTING on page 2-47.
    Front wheel sensor bolt
    7 Nm (0.7 m·kg, 5.1 ft·lb)
    Front brake caliper bolt40 Nm (4.0 m·kg, 29 ft·lb) 
    						
    							
    FRONT WHEEL
    4-13
    3. Check: Front wheel sensor installation Check if the wheel sensor housing is 
    installed properly.
    Refer to [D-3] MAINTENANCE OF THE 
    FRONT WHEEL SENSOR AND SENSOR 
    ROTOR on page 4-11.
    EAS21970
    ADJUSTING THE FRONT WHEEL STATIC 
    BALANCE
    NOTE:
     After replacing the tire, wheel or both, the front wheel static balance should be 
    adjusted.
     Adjust the front wheel static balance with the 
    brake disc installed.
    1. Remove:  Balancing weight(s)
    2. Find:  Front wheel’s heavy spot
    NOTE:
    Place the front wheel on a suitable balancing 
    stand.
    ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
    a. Spin the front wheel.
    b. When the front wheel stops, put an “X
    1” 
    mark at the bottom of the wheel. c. Turn the front wheel 90
    ° so that the “X
    1” 
    mark is positioned as shown.
    d. Release the front wheel.
    e. When the wheel stops, put an “X
    2” mark at 
    the bottom of the wheel.
    f. Repeat steps (d) through (f) several times  until all the marks come to rest at the same 
    spot.
    g. The spot where all the marks come to rest  is the front wheel’s heavy spot “X”.
    ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
    3. Adjust: Front wheel static balance
    ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
    a. Install a balancing weight “1” onto the rim  exactly opposite the heavy spot “X”.
    NOTE:
    Start with the lightest weight.
    b. Turn the front wheel 90 ° so that the heavy 
    spot is positioned as shown.
    A. FZ6-NA/FZ6-SA
    B. FZ6-NAHG/FZ6-SAHG 
    						
    							
    FRONT WHEEL
    4-14
    c. If the heavy spot does not stay in that posi-tion, install a heavier weight.
    d. Repeat steps (b) and (c) until the front  wheel is balanced.
    ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
    4. Check: Front wheel static balance
    ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
    a. Turn the front wheel and make sure it stays  at each position shown.
    b. If the front wheel does not remain station- ary at all of the positions, rebalance it.
    ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
    EAS22000
    INSTALLING THE FRONT WHEEL
    The following procedure applies to both of the 
    brake discs.
    1. Lubricate: Wheel axle
     Oil seal lips
    2. Install: Collar
     Wheel axle
    NOTE:
    Install the tire and wheel with the mark “1” 
    pointing in the direction of wheel rotation.
    3. Tighten: Wheel axle  Wheel axle pinch bolt
    CAUTION:
    ECA14140
    Before tightening the wheel axle nut, push 
    down hard on the handlebar(s) several 
    times and check if the front fork rebounds 
    smoothly.
    4. Install:
     Brake calipers
    WARNING
    EWA13490
    Make sure the brake cable is routed prop-
    erly.
    Recommended lubricant Lithium-soap-based grease
    Wheel axle nut72 Nm (7.2 m·kg, 52 ft·lb)
    Wheel axle pinch bolt19 Nm (1.9 m·kg, 14 ft·lb)
    Front brake caliper bolt40 Nm (4.0 m·kg, 29 ft·lb) 
    						
    							
    REAR WHEEL
    4-15
    EAS22030
    REAR WHEEL
    Removing the rear wheel (FZ6-N/FZ6-NHG(W)/FZ6-S/FZ6-SHG(W))
    Order Job/Parts to remove Q’ty Remarks
    1 Rear brake caliper 1
    2 Locknut 2 Loosen.
    3 Adjusting nut 2 Loosen.
    4 Rear wheel axle nut 1
    5 Washer 1
    6 Rear wheel axle 1
    7 Washer 1
    8 Drive chain puller 2
    9 Rear wheel 1
    10 Rear brake caliper bracket 1
    For installation, reverse the removal proce-
    dure. 
    						
    							
    REAR WHEEL
    4-16
    Removing the rear wheel sensor and sensor rotor (FZ6-NA/FZ6-NAHG/FZ6-SA/FZ6-SAHG)
    Order Job/Parts to remove Q’ty Remarks
    1 Rear wheel sensor 1
    2 Rear brake caliper 1
    3 Lock nut 2 Loosen.
    4 Adjusting nut 2 Loosen.
    5 Wheel axle nut 1
    6 Washer 1
    7 Rear wheel axle 1
    8 Washer 1
    9 Drive chain puller 2
    10 Rear wheel 1
    11 Rear brake caliper bracket 1
    12 Sensor rotor 1 For installation, reverse the removal proce-
    dure. 
    						
    							
    REAR WHEEL
    4-17
    Removing the rear brake disc and rear wheel sprocket
    Order Job/Parts to remove Q’ty Remarks1 Rear brake disc 1
    2 Rear wheel sprocket 1
    3 Collar 2
    4 Oil seal 2
    5 Bearing 2
    6 Rear wheel drive hub 1
    7 Rear wheel drive hub damper 6
    8 Rear wheel 1 For installation, reverse the removal proce-
    dure. 
    						
    All Yamaha manuals Comments (0)

    Related Manuals for Yamaha Fz6 N Service Manual