Yamaha Fz6n Manual

							2-34
LUBRICATION DIAGRAMSSPEC
1Cylinder head
2Intake camshaft
3Exhaust camshaft
4Crankshaft 
						

							2-35
LUBRICATION DIAGRAMSSPEC
1Main axle
2Drive axle 
						

							2-36
CABLE ROUTINGSPEC
A Clamp the right and left handlebar switch leads and
handlebars. Point the tip of the clamp downward in
front of the handlebars.
B Clamp the horn lead and main switch lead to the in-
ner tube. Point the binding section to the outside of
the vehicle body and cut the tip down to the length of
1 to 5 mm (0.04 to 0.20 in).
C Route the horn lead by the headmost side.
D Pass the throttle cables, wire harness lead, clutch
cable, main switch and immobilizer lead and left
handlebar switch lead in order through the frame
hole from the inner side of the vehicle.
E Point the lead, which comes from the terminal, to
the front side of the vehicle body.1Left handlebar switch lead
2Main switch lead
3Clutch cable
4Throttle cables
5Right handlebar switch lead
CABLE ROUTING 
						

							2-37
CABLE ROUTINGSPEC
F Clamp the brake hose to the inner tube. Point the
binding section to the outside of the vehicle body
and cut the tip down to the length of 1 to 5 mm (0.04
to 0.20 in).
G Pass the throttle cables through the wire guide.
Route the right handlebar switch lead by the outside
of the wire guide. 
						

							2-38
CABLE ROUTINGSPEC
1Right handlebar switch lead
2Rear brake light switch lead
3Neutral switch lead
4Fuel tank breather hose
5Crankshaft position sensor lead
A Pass the right handlebar switch lead through the
hole located on the right side of the frame.
B Route the right handlebar switch lead under the
bracket 2.
C Route the coolant reservoir tank hose under the
cover 2. Route the radiator hose (outside) inner
side.
D Route the radiator hoses (2 pieces) under the cover
2.
E Route the crank shaft position sensor lead inner
side of the radiator hose.
F Pull down the mark-painted sections of the fuel tank
breather hose, fuel tank drain hose and coolant res-
ervoir tank breather hose to be lower than the clamp
position of the muffler stay. Any order to take out the
fuel tank breather hose and fuel tank drain hose can
be accepted.
G Pass the fuel tank breather hose, fuel tank drain
hose, coolant reservoir tank breather hose and
brake right switch lead through the guide of the stay
assembly 2.
H Clamp the tail brake light switch lead together with
the brake fluid fluid reservoir hose. 
						

							2-39
I Pass the neutral switch lead between the engine
and coolant reservoir tank bracket.
J To the starter motor.
K Install the right handlebar switch lead coupler
through the hole of the bracket 2 from the downside.
L Route the starter motor lead by the inner side of the
air cut-off valve hose.
M Pass the ignition coil leads #1 and #4 through inner
side of the air cut-off valve hose, and then between
the frame and bracket 2.
CABLE ROUTINGSPEC 
						

							2-40
CABLE ROUTINGSPEC
16License plate light lead
17Rear turn signal light lead (right)
18Rear turn signal light lead (left)
19Speed sensor lead
20Side stand switch lead
21Oil level switch lead
22A.C. magneto lead
23Throttle cable (return side)
24Throttle cable (pull side)
25Radiator fan motor lead
26Oil level gauge lead
27Sidestand switch lead
28A. C. magneto lead
29Speed sensor lead
1Main switch lead
2Stay assembly
3Left handlebar switch lead
4Clutch cable
5Throttle cables
6Battery negative lead coupler
7Starter relay lead
8Battery negative lead
9Fuel tank drain hose
10Rectifier/regulator
11Turn signal relay
12Radiator fan motor relay
13Dimmer relay
14Starting circuit cut-off relay
15Clamp 
						

							2-41
A Route the throttle cables above the stay assy 1.
B Route the main switch lead above the clutch cable.
C Line up the left handlebar switch lead coupler and
fan motor lead coupler behind the head pipe.
D To the main switch.
E Place three couplers on the flange of the cover.
F To the fuel pump.
G Clamp four wire leads. There should be no exces-
sive slack on the wire leads.
H To the engine.
I To the fuel tank.
J Either installation position can be accepted, but
make sure that the leads are not crossed.K Clamp the rear turn signal lead and license plate
light lead to the frame. Hook the clamp to the brack-
et. Pull out the lead sufficiently to the frame side and
route it along with the side of the back stay. Cut the
tip of the clamp to be between 1 and 5 mm (0.04 and
0.20 in) upward.
L Clamp the rear turn signal lead and license plate
light lead to the frame. Cut the tip of the clamp to be
between 1 and 5 mm (0.04 and 0.20 in).
M Gap between the lead and muffler should be 10 mm
(0.39 in) or more.
N Coupler should not run on the relay assembly.
O To the tail/brake light.
P To the license plate light.
Q To the rear turn signal light. (right)
CABLE ROUTINGSPEC 
						

							2-42
X Make sure to pass the neutral switch lead through
the hole of the flap.
Y Clamp the seat lock wire to the frame as shown in
the illustration. Secure the clamp to the weld of the
cross member with the frame. Position the binding
section in front of the vehicle body and cut the tip to
be between 1 and 5 mm (0.04 and 0.20 in).R To the rear turn signal light (left)
S Pass the fuel tank drain hose through the clamp lo-
cated under the coolant reservoir tank.
T Route it behind the starter motor lead.
U Point the bend-R section of the throttle cable (pull
side) to the inner side horizontally. It is also possible
to visually check the bend-R section.
V To the headlight lead.
W Point the tip of the clamp to the inner side of the ve-
hicle body.
CABLE ROUTINGSPEC 
						

							2-43
14Seat lock cable
15Rectifier/regulator
16E.C.U
17Fuel tank drain hose
18Cover
19Starter relay lead
20Battery negative lead
21Battery negative lead coupler
22Clutch cable
23Cover 2
24Spark plug lead
25Air cut-off valve hose
1Right handlebar switch lead
2Throttle cables
3Battery positive lead
4Coolant reservoir tank hose
5Battery cover
6Connecter cover
7Fuel tank breather hose
8Brake fluid reservoir hose
9Lean angle cut-off switch
10Fuse box
11Rear turn signal light lead (right)
12Rear turn signal light lead (left)
13License plate light lead
CABLE ROUTINGSPEC