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Yamaha Mg12.4 Service Manual

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    							SERVICE MANUAL
     CONTENTS
    SPECIFICATIONS .........................................................3/5
    DIMENSIONS .....................................................................7
    PANEL LAYOUT .................................................8
    MG12/4 CIRCUIT BOARD LAYOUT & WIRING
    ...............................12
    MG16/4 CIRCUIT BOARD LAYOUT & WIRING
    ...............................14
    MG12/4 DISASSEMBLY PROCEDURE ........16
    MG16/4 DISASSEMBLY PROCEDURE ........21
    IC BLOCK DIAGRAM ............................................26
    CIRCUIT BOARDS .................................................27
    INSPECTIONS ................................................................39/44
    MG12/4 PARTS LIST
    MG16/4 PARTS LIST
    BLOCK DIAGRAM & LEVEL DIAGRAM
    OVERALL CIRCUIT DIAGRAM
    MG16/4
    ,
    MIXING CONSOLE
    MG12/4
    Copyright (c) Yamaha Corporation. All rights reserved.  PDF-K1411      ’05.06
    PA011779
    MG12/4: 200304-24800
    MG16/4: 200304-34800
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    							2 MG12/4
    MG16/4
    IMPORTANT NOTICE
    This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed
    that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and
    understood by the users, and have therefore not been restated.
    WARNING :Failure to follow appropriate service and safety procedures when servicing this product may result in
    personal injury, destruction of expensive components and failure of the product to perform as
    specified. For these reasons, we advise all Yamaha product owners that all service required should
    be performed by an authorized Yamaha Retailer or the appointed service representative.
    IMPORTANT :This presentation or sale of this manual to any individual or firm does not constitute authorization,
    certification, recognition of any applicable technical capabilities, or establish a principal-agent
    relationship of any form.
    The data provided is believed to be accurate and applicable to the unit (s) indicated on the cover. The research engineering,
    and service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore,
    inevitable and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy
    appear to exist, please contact the distributor’s Service Division.
    WARNING :Static discharges can destroy expensive components. Discharge any static electricity your body
    may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires
    connect to this bus).
    IMPORTANT :Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply
    power to the unit.
    WARNING : CHEMICAL CONTENT NOTICE !
    The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic
    (where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency
    (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.
    DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY
    REASON WHAT SO EVER!
    Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose
    eyes to solder/flux vapor!
    If you come in contact with solder or components located inside the enclosure of this product, wash your hands before
    handling food.
    WARNING
    Components having special characteristics are marked Z and must be replaced with parts having specification equal to
    those originally installed.
    IMPORTANT NOTICE FOR THE UNITED KINGDOM
    Connecting the Plug and Cord
    IMPORTANT .
    The wires in this mains lead are coloured in accordance with the following code:
    BLUE:NEUTRAL
    BROWN: LIVE
    As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying
    the terminals in your plug proceed as follows:
    The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured BLACK.
    The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED.
    Making sure that neither core is connected to the earth terminal of the three pin plug.
    Z 
    						
    							3 MG12/4
    MG16/4
     SPECIFICATIONS
    General Specifications
    Where 0 dBu = 0.775 V and 0 dBV = 1 V
    1Measured with 12.7 kHz, –6 dB/oct. low pass filter (equivalent to 20 kHz, – ∞filter).
    (CH MIC INPUT to ST, GROUP OUT/AUX, EFFECT SEND)
    2Turning PAN/BAL to left or right.3Shelving turnover/rolloff frequency: 3 dB before maximum cut or boost. Frequency Characteristics (ST OUT) 20 Hz–20 kHz +1 dB, –3 dB @+4 dBu, 600 
    Ω(with gain control at minimum level)
    Total Harmonic Distortion (ST OUT) 0.1 % (THD+N) @+14 dBu, 20 Hz–20 kHz, 600 
    Ω (MG12/4: CHs 1 to 4, MG16/4: CHs 1 to 8)
    (MG12/4: CHs 1 to 4, MG16/4: CHs 1 to 8)  (with gain control at maximum level)
    Hum and Noise
    1
    –128 dBuEquivalent input noise 150 Ω(MG12/4: CHs 1 to 4, 
    MG16/4: CHs 1 to 8)
    –100 dBu Residual output noise (ST OUT)
    –88 dBu (92 dB S/N)ST, GROUP Master fader at nominal level and all Ch 
    assign SW’s off.
    –81 dBu (85 dB S/N)AUX master control at nominal level; all channel mix 
    controls at minimum level.
    –64 dBu (68 dB S/N)ST, GROUP Master fader and one Ch fader at nominal 
    level.
    Maximum Voltage Gain
    2
    60 dB CH MIC INPUT → CH INSERT OUT
    84 dB CH MIC INPUT → GROUP OUT/ST OUT (CH to ST)
    94 dB CH MIC INPUT → ST OUT (GROUP to ST)
    62.2 dB CH MIC INPUT → REC OUT (CH to ST)
    76 dB CH MIC INPUT →AUX SEND (PRE)
    86 dB CH MIC INPUT → AUX SEND (POST)
    58 dB CH LINE INPUT → GROUP OUT/ST OUT (CH to ST)
    84 dB ST CH MIC INPUT → GROUP OUT/ST OUT (CH to ST)
    58 dB ST CH LINE INPUT → GROUP OUT/ST OUT (ST CH to ST)
    47 dB ST CH LINE INPUT → AUX SEND (PRE)
    57 dB ST CH LINE INPUT → AUX SEND (POST)
    34 dB ST CH INPUT → GROUP OUT/ST OUT (ST CH to ST)
    16 dB RETURN → ST OUT
    9 dB RETURN → AUX SEND
    27.8 dB 2TR INPUT → ST OUT
    Monaural/Stereo Input Gain Control 44 dB variable
    Monaural/Stereo High Pass Filter 80 Hz 12 dB/octave
    Crosstalk (1 kHz)–70 dB between input channels
    –70 dB between input/output channels (CH INPUT)
    Monaural/Stereo Input Channel Equalization:
    Max. Variation
    3
    ±15 dB
    HIGH 10 kHz shelving
    MID 2.5 kHz peaking
    LOW 100 Hz shelving
    Monaural/Stereo Input Peak IndicatorOn each channel: red indicator lights if post-EQ signal (on ST channels, if either post-EQ sig-
    nal or post-mic-amp signal) comes within 3 dB of the clipping level.
    Level MetersTwo 12-point LED meters
    Peak point: red indicator
    +5, +3, +1, and 0 points: yellow indicators
    –1, –3, –5, –7, –10, –15, –20: green indicators
    Phantom +48 VDC Power (Balanced input) Supplied when Phantom +48 V switch is ON.
    Included Accessory Power adaptor (PA-20)
    Power SupplyUSA and Canada: 120 V AC, 60 Hz
    Europe: 230 V AC, 50 Hz
    Australia: 240 V AC, 50 Hz
    Korea: 220 V AC, 60 Hz
    China: 220 V AC, 50 Hz
    Power Consumption MG16/4: 36 W MG12/4: 29 W
    Max. Dimensions (W 
    ×H ×D) MG16/4: 423 ×108 ×416.6 mm MG12/4: 322 ×108×416.6 mm
    Weight  MG16/4: 5.2 kg MG12/4: 5.0 kg 
     
    						
    							4 MG12/4
    MG16/4
    Input Specifications
    Where 0 dBu = 0.775 V and 0 dBV= 1 V* Input sensitivity: the lowest level that will produce the nominal output level when the unit is set to maximum gain.
    Output Specifications
    Where 0 dBu = 0.775 V and 0 dBV= 1 V
    Input ConnectorGainInput 
    ImpedanceAppropriate 
    ImpedanceSensitivity*Rated LevelMax. Before 
    ClippingConnector 
    Specifications
    MIC INPUT
    (MG16/4: CHs 1 to 8)
    (MG12/4: CHs 1 to 4)–60
    3 kΩ50–600 Ω mic
    –80 dBu 
    (0.078 mV)–60 dBu 
    (0.775 mV)–40 dBu 
    (7.75 mV)
    XLR-3-31 type (balanced)
    –16–36 dBu 
    (12.3 mV)–16 dBu 
    (123 mV)+4 dBu 
    (1.23 V)
    LINE INPUT
    (MG16/4: CHs 1 to 8)
    (MG12/4: CHs 1 to 4)–34
    10 kΩ600 Ω line
    –54 dBu 
    (1.55 mV)–34 dBu 
    (15.5 mV)–14 dBu 
    (155 mV)Phone jack (TRS) 
    (balanced [T: hot; R: cold; 
    S: ground])
    +10–10 dBu 
    (245 mV)+10 dBu 
    (2.45 V)+30 dBu 
    (24.5 V)
    ST CH MIC INPUT
    (MG16/4: CH9(L)/CH10(R),
    CH11(L)/CH12(R))
    (MG12/4: CH5(L)/CH6(R),
    CH7(L)/CH8(R))–60
    3 kΩ50–600 Ω mic
    –80 dBu
    (0.078 mV)–60 dBu 
    (0.775 mV)–40 dBu 
    (7.75 mV)
    XLR-3-31 type (balanced)
    –16–36 dBu 
    (12.3 mV)–16 dBu 
    (123 mV)–10 dBu 
    (245 mV)
    ST CH LINE INPUT
    (MG16/4: CH9(L)/CH10(R),
    CH11(L)/CH12(R))
    (MG12/4: CH5(L)/CH6(R),
    CH7(L)/CH8(R))–34
    10 kΩ600 Ω line
    –54 dBu 
    (1.55 mV)–34 dBu 
    (15.5 mV)–14 dBu 
    (155 mV)
    Phone jack (unbalanced)
    +10–10 dBu
    (245 mV)+10 dBu
    (2.45 V)+30 dBu 
    (24.5 V)
    ST CH INPUT
    (MG16/4: CH13(L)/CH14(R),
    CH15(L)/CH16(R))
    (MG12/4: CH9(L)/CH10(R),
    CH11(L)/CH12(R))
    10 kΩ600 Ω line–30 dBu 
    (24.5 mV)–10 dBu 
    (245 mV)+10 dBu 
    (2.45 V)Phone jack (unbalanced);
    RCA pin jack
    CH INSERT IN 
    (MG16/4: CHs 1 to 8)
    (MG12/4: CHs 1 to 4)10 kΩ600 Ω line–20 dBu 
    (77.5 mV)0 dBu 
    (0.775 V)+20 dBu 
    (7.75 V)Phone jack (TRS) 
    (unbalanced [T: out; R: in; 
    S: ground])
    RETURN (L, R)10 kΩ600 Ω line–12 dBu 
    (195 mV)+4 dBu 
    (1.23 V)+24 dBu 
    (12.3 V)Phone jack (TRS) (unbalanced 
    [T: hot; S: ground])
    2TR IN (L, R)10 kΩ600 Ω line–26 dBV 
    (50.1 mV)–10 dBV 
    (316 mV)+10 dBV 
    (3.16 V)RCA pin jack
    Output ConnectorsOutput 
    ImpedanceAppropriate 
    ImpedanceRated LevelMax. Before 
    ClippingConnector Specifications 
    ST OUT (L, R)150 Ω600 Ω line+4 dBu (1.23 V)+24 dBu (12.3 V)XLR-3-32 type (balanced)
    Phone jack (TRS)
    (balanced [T: hot; R: cold; S: ground])
    GROUP OUT (1-2)
    AUX SEND (1-2)150 Ω10 kΩ line+4 dBu (1.23 V)+20 dBu (7.75 V)Phone jack (TRS)
    (impedance balanced [T: hot; R: cold; S: 
    ground])
    CH INSERT OUT
    (MG16/4: CHs 1 to 8)
    (MG12/4: CHs 1 to 4)150 Ω10 kΩ line0 dBu (0.775 V)+20 dBu (7.75 V)Phone jack (TRS) 
    (unbalanced [T: out; R: in; S: ground])
    REC OUT (L, R)600 Ω10 kΩ line–10 dBV (316 mV)+10 dBV (3.16 V)RCA pin jack
    C-R OUT (L, R)150 Ω10 kΩ line+4 dBu (1.23 V)+20 dBu (7.75 V)Phone jack (TRS) 
    (impedance balanced [T: hot; R: cold; S: 
    ground])
    PHONES 100 Ω40 Ω phone3 mW75 mWStereo phone jack
    
     
    						
    							5 MG12/4
    MG16/4
    Ù 
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    Ù°
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    Î 0 dBu=0.775 V
    z   0 dBV=1 V
    qb”
    *1 @12.7 kHz, –6 dB/oct.
    wé”͵џ绔to
    ¢ @20 kHz, –
    ¿ dB/oct.
    ÑŸç»”t
    ìp£
    ¢ 
    CH MIC INPUT to ST, GROUP OUT/AUX, EFFECT SEND£ 
    *2 PAN/BAL  
    *3³£çÏכּ Ów»”璉̔ 
    /é”ç¦Ñ	*þ
    :7GD!
    ït0` 
    3 dB
    						
    							6 MG12/4
    MG16/4
    ÙÖ—“7
    ÎE#V7
    zE#77
    qb” *1Ö—òS7G® ïÌt¨	Z—U˜’•”7	–èÕç
    Ù	Z—“7
    Î 0 dBu=0.775 V
    z   0 dBV=1 V
    qb” Ö—z Ê	¶ ® ïÖ— ï
    Д¼ïµ&ù ïД¼ïµ
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    æ¿ÓèÕçz “7 
    MIC INPUT
    (MG16/4 
    CH1™ 
    8£ 
    (MG12/4
     CH1
    ™ 4
    £ –603 k
     
    50™ 
    600 
    Ú « –80 dBu
    ¢ 
    0.078 mV£
     –60 dBu
    ¢ 
    0.775 mV£ –40 dBu
    ¢ 
    7.75 mV£ 
    XLR-3-31» Ó
    ¢Ìåïµ£ 
    –16–36 dBu
    ¢ 12.3 mV
    £ –16 dBu
    ¢  123 mV
    £ +4 dBu
    ¢  1.23 V
    £ 
    LINE INPUT
    (MG16/4
     CH1
    ™ 8)
    (MG12/4
     CH1
    ™ 4)–3410 k
    
     600 
    
    å ï –54 dBu
    ¢ 1.55 mV
    £ –34 dBu
    ¢  15.5 mV
    £ –14 dBu
    ¢  155 mV
    £Ñ¥”ï´ß¿«
    ¢ TRS
    £   
    ¢Ìåïµ
    ¦ T
    ׿Äz 
    R:
    ¯”çÅz 
    S
    ¬å¢ïŧ£  +10–10 dBu
    ¢ 245 mV
    £ +10 dBu
    ¢  2.45 V
    £ +30 dBu
    ¢  24.5 V
    £ 
    ST CH MIC INPUT
    (MG16/4CH9(L)/CH10(R)z
    CH11(L)/CH12(R))
    (MG12/4CH5(L)/CH6(R)z
    CH7(L)/CH8(R))
    –603 k
    
     50
    ™ 600 
    
    Ú « –80 dBu
    ¢ 0.078 mV
    £ –60 dBu
    ¢  0.775 mV
    £ –40 dBu
    ¢  7.75 mV
    £ 
    XLR-3-31
    » Ó
    ¢Ìåïµ£ 
    –16–36 dBu
    ¢ 12.3 mV
    £ –16 dBu
    ¢  123 mV
    £ –10 dBu
    ¢  245 mV
    £ 
    ST CH LINE INPUT
    (MG16/4
     CH9(L)/CH10(R)
    z 
    CH11(L)/CH12(R))
    (MG12/4 
    CH5(L)/CH6(R)z 
    CH7(L)/CH8(R))–3410 k
    
     600 
    
    å ï –54 dBu
    ¢ 1.55 mV
    £ –34 dBu
    ¢  15.5 mV
    £ –14 dBu
    ¢  155 mV
    £
    Ñ¥”ï´ß¿«
    ¢žïÌåïµ£ 
    +10–10 dBu
    ¢ 245 mV£ +10 dBu
    ¢ 
    2.45 V£ +30 dBu
    ¢ 
    24.5 V£ 
    ST CH INPUT
    (MG16/4 
    CH13(L)/CH14(R)z 
    CH15(L)/CH16(R))
    (MG12/4 
    CH9(L)/CH10(R)z 
    CH11(L)/CH12(R))10 k
     
    600 
    å ï –30 dBu
    ¢ 
    24.5 mV£ –10 dBu
    ¢ 
    245 mV£ +10 dBu
    ¢ 
    2.45 V£
    Ñ¥”ï´ß¿«
    ¢žïÌåïµ£z
     
    RCA
    Ðï´ß¿« 
    CH INSERT IN 
    (MG16/4 
    CH1™ 
    8)
    (MG12/4 
    CH1™ 
    4)10 k
     
    600 
    å ï –20 dBu
    ¢ 
    77.5 mV£ 0 dBu
    ¢ 
    0.775 V£ +20 dBu
    ¢ 
    7.75 V£Ñ¥”ï´ß¿«
    ¢ 
    TRS£
    ¢žïÌåïµ
    ¦ Tž¢Äz R 
    ïz
     S¬å¢ïŧ£ 
    RETURN (LzR) 10 k
     
    600 
    å ï –12 dBu
    ¢ 
    195 mV£ +4 dBu
    ¢ 
    1.23 V£ +24 dBu
    ¢ 
    12.3 V£Ñ¥”ï´ß¿«
    ¢ 
    TRS)¢žïÌåï
    
    µ¦ 
    T:׿Äz 
    S:¬å¢ïŧ£ 
    2TR IN (L
    z  R) 10 k
    
     600 
    
    å ï –26 dBV
    ¢ 50.1 mV
    £ –10 dBV
    ¢  316 mV
    £ +10 dBV
    ¢  3.16 V
    £ 
    RCA
    Ðï´ß¿«
    	Z—z Ê	¶	Z— ïД¼ïµ&ù ïД¼ïµFèÕç7GÊï«æ¿ÓèÕçz “7 
    ST OUT (L
    z R)  150 
    
     600 
    
    å ï +4 dBu
    ¢ 1.23 V
    £ +24 dBu
    ¢  12.3 V
    £ XLR-3-32
    » Ó¢Ìåïµ£
    Ñ¥”ï´ß¿«¢ TRS
    £
    ¢Ìåﵦ
     T:
    ׿Äz 
    R:
    ¯”çÅz S
    ¬å¢ïŧ£ 
    GROUP OUT (1-2)
    AUX SEND (1-2)150 
    
     10 k
    
    å ï +4 dBu
    ¢ 1.23 V
    £ +20 dBu
    ¢  7.75 V
    £ Ñ¥”ï´ß¿«¢  TRS
    £
    ¢ ïД¼ïµÌåïµ
    ¦ 
    T׿Äz 
    R:¯”çÅz 
    S:¬å¢ïŧ£ 
     
    CH INSERT OUT
    (MG16/4 
    CH1™ 
    8)
    (MG12/4 
    CH1™ 
    4)150 
     
    10 k
    å ï 
    0 dBu¢ 
    0.775 V£ 
    +20 dBu¢ 
    7.75 V£ Ñ¥”ï´ß¿«¢ 
    TRS£
    ¢žïÌåﵦ 
    T:ž¢Äz
     
    R ïz 
    S:¬å¢ïŧ£
     
    REC OUT (L
    z 
    R) 600 
     
    10 k
    å ï 
    –
    10 dBV (316 mV)+10 dBV (3.16 V) RCAÐï´ß¿«
    C-R OUT (L 150 
    
    10 k
    å ï
    +4 dBu(1.23 V)
    +20 dBu(7.75 V)
    Ñ¥”ï´ß¿«¢TRS£
    ¢ ïД¼ïµÌåïµ
    ¦
    T׿Äz
    R:¯”çÅz
    S:
    ¬å¢ïŧ£ 
    PHONES
    100 
    
    40 
    
    Ñ¥”ï3 mW 75 mW
    µÂè¦Ñ¥”ï´ß¿«
    z 
    R) 
    						
    							7 MG12/4
    MG16/4
     DIMENSIONS
     MG16/4  MG12/4
    393
    31.5
    309.6 D 416.6
    H 108
    101.3 3
    W 423
    428
    27.5
    480
    When mounted on rack
    317.4
    D 416.6
    325.6
    102.62 H 108W 322
    480 322
    When mounted on rack
    Units : mm
    ¢
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    ¢å¿«	“
    ÇZÌ£
    ¢å¿«	“
    ÇZÌ£
     
    						
    							8 MG12/4
    MG16/4
    q[GAIN] Control
    w[PEAK] Indicator
    e[ 
    80 ] Switch (High Pass Filter)
    rEqualizer ([HIGH], [MID], [LOW])
    t[AUX1] and [AUX2] Controls
    y[PRE] Switch
    u[PAN] Control (MG16/4: CHs 1 to 8. MG12/
    4: CHs 1 to 4)
    [PAN/BAL] Control (MG16/4: CHs 9/10 and
    11/12. MG12/4: CHs 5/6 and 7/8)
    [BAL] Control (MG16/4: CHs 13/14 and 15/
    16. MG12/4: CHs 9/10 and 11/12)
    i[ 
     ] ST Switch
    o[PFL] (Pre-Fader Listen) Switch
    !0[GROUP] Switch
    !1Channel Fader
     PANEL LAYOUT
    Note: Within this manual, all panel illustrations show the MG16/4 panel.
    						
    							9 MG12/4
    MG16/4
    q[ST] Master Fader
    w[GROUP 1-2] Fader
    e[ TO ST ] Switch
    rMaster SEND ([AUX1] and [AUX2] Controls)
    tRETURN ([AUX1], [AUX2], and [ST] Controls)
    y[2TR IN] Control
    u[PHANTOM +48V] Switch
    iLevel-Meter Signal Switches
    (ST-GROUP Toggle Switch and 2TR IN Switch)
    o[C-R/PHONES] Control
    !0Level Meter
    !1[POWER] Indicator
    !2[PHONES] jack
    y
    u!2
    !1
    !0
    o
    i
    t
    e r
    wq
     Master Control Section¢Úµ»”¯ïÄé”ç
    æ£
    qÚµ»”Ñ£”¼”
    wÑ£”¼”
    eµ ¿½
    r4&/%Úµ»”
    ¢z¯ïÄé”ç£
    t3&563/
    	z¯ïÄé”çz
    						
    							10 MG12/4
    MG16/4
    qChannel Input jacks
    [MIC] jacks (MG16/4: CHs 1 to 8, 9/10, 11/12.
    MG12/4: CHs 1 to 4, 5/6, 7/8)
    [LINE] jacks (MG16/4: CHs 1 to 8. MG12/4: CHs
    1 to 4)
    w[INSERT I/O] Jacks
    (MG16/4: CHs 1 to 8. MG12/4: CHs 1 to 4)
    eChannel Input jacks
    Phone type (MG16/4: CHs 9/10 to 15/16. MG12/4:
    CHs 5/6 to 11/12)
    RCA pin type (MG16/4: CHs 13/14, 15/16. MG12/
    4: CHs 9/10, 11/12)
    r[GROUP OUT] (1, 2) Jacks
    t[ST OUT] (L, R) Jacks
    y[C-R OUT] Jacks
    u[SEND] Jacks
    i[RETURN L] (MONO), [RETURN R] Jacks
    o[REC OUT] (L, R) Jacks
    !0[2TR IN] Jacks
    !1[POWER] Switch
    !2[AC ADAPTOR IN] Connector
    yui
    o!0
    e
    !1
    !2tr qw
     Rear Input/Output Section¢æžÖ	Z—
    æ£
    q½ßïÉç*/165z 
    z
    						
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