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Yamaha Wr250r 2008 Manual

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    SIGNALING SYSTEM 
    8-20 
    3. Main switch
    4. Battery
    5. Main fuse
    11. Relay unit
    13. Neutral switch
    15. Fuel pump
    16. ECU
    23. Coolant temperature sensor
    24. Speed sensor
    30. Neutral indicator light
    31. Coolant temperature warning light
    33. Fuel level warning light
    35. Turn signal indicator light
    36. Turn signal relay
    37. Turn signal switch
    38. Rear right turn signal light
    39. Front right turn signal/position light
    40. Front left turn signal/position light
    41. Rear left turn signal light
    45. Horn
    46. Horn switch
    47. Left handlebar switch
    48. Rear brake switch
    49. Front brake switch
    50. Tail/brake light
    54. Headlight fuse
    55. Signaling system fuse
    56. Ignition fuse 
    						
    							 
    SIGNALING SYSTEM 
    8-21 
    EAS27290 
    TROUBLESHOOTING 
     
    Any of the following fail to light: turn signal light, brake light, turn signal indicator light and fuel level
    warning light. 
     
    The horn fails to sound. 
     
    The speedometer does not operate normally. 
     
    The fuel indicator light does not come on. 
     
    The coolant temperature warning light does not operate normally.
    NOTE:
     
    Before troubleshooting, remove the following part (s):
    1. Seat
    2. Side cover (left)
    3. Air scoop (left/right) 
    4. Fuel tank 
    . 
    Check the signaling system 
    The hor
    n fails to sound.
    1. Check the fuses.
    (Main, ignition, signaling and head-
    light)
    Refer to 
     
    “CHECKING THE FUSES” on 
    page 8-67 
    .NG 
    → 
    Replace the fuse (s).
    OK 
    ↓ 
    2. Check the battery.
    Refer to  
    “CHECKING AND CHARG-
    ING THE BATTERY” on page 8-68 
    .NG 
    → 
     
    Clean the battery terminals. 
     
    Recharge or replace the battery.
    OK 
    ↓ 
    3. Check the main switch.
    Refer to  
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the main switch.
    OK 
    ↓ 
    4. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system’s wiring.
    OK 
    ↓ 
    This circuit is OK.
    1. Check the horn switch.
    Refer to 
     
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the left handlebar switch.
    OK 
    ↓ 
    2. Check the horn.
    Refer to  
    “CHECKING THE HORN” on 
    page 8-77 
    .NG 
    → 
    Replace the horn.
    OK 
    ↓ 
    3. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    						
    							 
    SIGNALING SYSTEM 
    8-22 
    The br
    ake light fails to come on.
    The turn signal light, turn signal indicator light or both fail to blink.
    The neutral indicator light fails to come.
    This circuit is OK.
    1. Check the front brake light switch.
    Refer to 
     
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the front brake light switch.
    OK 
    ↓ 
    2. Check the rear brake light switch.
    Refer to  
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the rear brake light switch.
    OK 
    ↓ 
    3. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the tail/brake light.
    1. Check the turn signal light bulb and 
    socket.
    Refer to 
     
    “CHECKING THE BULBS 
    AND BULB SOCKETS” on page 8-66 
    .NG 
    → 
    Replace the turn signal light bulb, socket
    or both.
    OK 
    ↓ 
    2. Check the turn signal switch.
    Refer to  
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the left handlebar switch.
    OK 
    ↓ 
    3. Check the turn signal relay.
    Refer to  
    “CHECKING THE RELAYS” 
    on page 8-71 
    .NG 
    → 
    The turn signal relay is faulty and must be
    replaced.
    OK 
    ↓ 
    4. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the meter assembly.
    1. Check the neutral switch.
    Refer to 
     
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the neutral switch.
    OK 
    ↓ 
    2. Check the diode.
    Refer to  
    “CHECKING THE DIODE” on 
    page 8-73 
    .NG 
    → 
    Replace the relay unit (Starting circuit
    cut-off relay).
    OK 
    ↓ 
    						
    							 
    SIGNALING SYSTEM 
    8-23 
    The speedometer fails to operate.
    The fuel level warning light fails to come.
    The coolant temperature warning light fails to operate.
    3. Check the entire signaling system
     
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the meter assembly. 
    1. 
    Check the speed sensor.
    Refer to  
    “CHECKING THE SPEED 
    SENSOR” on page 8-77 
    .NG 
    → 
    Replace the speed sensor.
    OK 
    ↓ 
    2. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the meter assembly.
    1. Check the fuel sender.
    Refer to 
     
    “CHECKING THE FUEL 
    SENDER (FUEL PUMP)” on page 8-78 
    .NG 
    → 
    Replace the fuel pump assembly.
    OK 
    ↓ 
    2. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the meter assembly. 
    1. 
    Check the coolant temperature sen-
    sor.
    Refer to  
    “CHECKING THE COOLANT 
    TEMPERATURE SENSOR” on page 
    8-78 
    .NG 
    → 
    Replace the coolant temperature sensor.
    OK 
    ↓ 
    2. Check the entire signaling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-19 
    .NG 
    → 
    Properly connect or repair the signaling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the meter, ECU or both. 
    						
    							 
    SIGNALING SYSTEM 
    8-24 
    						
    							 
    COOLING SYSTEM 
    8-25 
    EAS27300 
    COOLING SYSTEM 
    EAS27310 
    CIRCUIT DIAGRAM 
    						
    							 
    COOLING SYSTEM 
    8-26 
    3. Main switch
    4. Battery
    5. Main fuse
    16. ECU
    23. Coolant temperature sensor
    52. Radiator fan motor relay
    53. Radiator fan motor
    56. Ignition fuse
    57. Radiator fan fuse 
    						
    							 
    COOLING SYSTEM 
    8-27 
    EAS27320 
    TROUBLESHOOTING 
     
    The radiator fan fails to operate.
    NOTE:
     
    Before troubleshooting, remove the following part (s):
    1. Seat
    2. Side cover (left)
    3. Air scoop (left/right)
    4. Fuel tank
    5. Radiator cover 
    6. Drain the coolant.
    1. Check the fuses.
    (Main, ignition and radiator fan fuse)
    Refer to  
    “CHECKING THE FUSES” on 
    page 8-67 
    .NG 
    → 
    Replace the fuse (s).
    OK 
    ↓ 
    2. Check the battery.
    Refer to  
    “CHECKING AND CHARG-
    ING THE BATTERY” on page 8-68 
    .NG 
    → 
     
    Clean the battery terminals. 
     
    Recharge or replace the battery.
    OK 
    ↓ 
    3. Check the main switch.
    Refer to  
    “CHECKING THE 
    SWITCHES” on page 8-63 
    .NG 
    → 
    Replace the main switch.
    OK 
    ↓ 
    4. Check the radiator fan motor relay.
    Refer to  
    “CHECKING THE RELAYS” 
    on page 8-71 
    .NG 
    → 
    Replace the radiator fan motor relay.
    OK 
    ↓ 
    5. Check the radiator fan motor.
    Refer to  
    “CHECKING THE RADIATOR 
    FAN MOTOR” on page 8-79 
    .NG 
    → 
    The radiator fan motor is faulty and must
    be replaced.
    OK 
    ↓ 
    6. Check the coolant temperature.
    Refer to  
    “CHECKING THE COOLANT 
    TEMPERATURE SENSOR” on page 
    8-78 
    .NG 
    → 
    Replace the coolant temperature sensor.
    OK 
    ↓ 
    7. Check the entire cooling system 
    ’ 
    s 
    wiring.
    Refer to  
    “CIRCUIT DIAGRAM” on page 
    8-25 
    .NG 
    → 
    Properly connect or repair the cooling
    system 
    ’ 
    s wiring.
    OK 
    ↓ 
    Replace the ECU. 
    						
    							 
    COOLING SYSTEM 
    8-28 
    						
    							 
    FUEL INJECTION SYSTEM 
    8-29 
    EAS27330 
    FUEL INJECTION SYSTEM 
    EAS27340 
    CIRCUIT DIAGRAM 
    						
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