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2012 Na Yamaha Super Tenere Manual

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Page 81

haha TIGHTENING TORQUES
2-20
TIP
Cylinder head bolt
Tighten the cylinder head bolts “1”–“8” in the proper tightening sequence as follows:
 Tighten the cylinder head bolts “1”–“6” to 20 Nm (2.0 m·kgf, 14 ft·lbf).
 Tighten the cylinder head bolts “1”–“6” to 30 Nm (3.0 m·\
kgf, 22 ft·lbf), and then tighten them further to  reach the specified angle. Tighten each bolt to the specified angle before tightening the next bolt to 
30 Nm (3.0 m·kgf, 22 ft·lbf).
“1”, “2”, “4”: 215–225°
“3”, “5”, “6”: 180–190°
...

Page 82

haha TIGHTENING TORQUES
2-21
TIP
Crankcase bolt
Tighten the crankcase bolts “1 ”–“6” to 10 Nm (1.0 m ·kgf, 7.2 ft· lbf) in the proper tightening sequence.
Then, retighten the bolts one at a time as follows:
 Tighten the crankcase bolts “1 ”–“6” to 20 Nm (2.0 m ·kgf, 14 ft ·lbf).
 Tighten the crankcase bolts “1 ”–“6” further to reach the specified angle 90 –100 °.
 Tighten the crankcase bolts “7 ”–“32”.
 “7 ”–“21” , “30”–“32” : 24 Nm (2.4 m ·kgf, 17 ft ·lbf)
 “ 22”–“29” : 10 Nm (1.0 m ·kgf, 7.2 ft...

Page 83

haha TIGHTENING TORQUES
2-22
EAS20350
CHASSIS TIGHTENING TORQUES Item Thread 
size Q’
ty Tightening torque Remarks
Engine mounting bolt (front right 
side) M12 2 75 Nm (7.5 m
·kgf, 54 ft ·lbf)
Engine mounting bolt (front left 
side) M12 2 75 Nm (7.5 m
·kgf, 54 ft ·lbf)
Engine mounting bolt (rear right 
lower side) M10 1 68 Nm (6.8 m
·kgf, 49 ft ·lbf)
Engine mounting bolt (rear left 
lower side) M10 1 68 Nm (6.8 m
·kgf, 49 ft ·lbf)
Engine mounting nut  M10 1 68 Nm (6.8 m ·kgf, 49 ft ·lbf)
Engine bracket...

Page 84

haha TIGHTENING TORQUES
2-23
Engine guard bolt M6 2 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf)
Engine guard nut M6 2 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf)
Engine guard bracket bolt M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf)
Right side panel bolt M5 4 1.5 Nm (0.15 m·kgf, 1.1 ft ·lbf)
Right side inner panel bolt M6 1 7 Nm (0.7 m ·kgf, 5.1 ft ·lbf)
Left side cowling bolt M5 5 1.5 Nm (0.15 m·kgf, 1.1 ft ·lbf)
Left side panel bolt M6 3 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf)
Passenger seat bolt M8 2 16 Nm (1.6 m·kgf, 12 ft ·lbf)...

Page 85

haha TIGHTENING TORQUES
2-24
Rearview mirror M10 2 17 Nm (1.7 m·kgf, 12 ft ·lbf)
Grip end bolt  M8 2 27 Nm (2.7 m·kgf, 20 ft ·lbf)
Upper hand shield bolt M5 4 3.8 Nm (0.38 m·kgf, 2.8 ft ·lbf)
Lower hand shield bolt M5 2 4.5 Nm (0.45 m·kgf, 3.3 ft ·lbf)
Hand shield bracket nut M6 2 6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Front brake master cylinder hold-
er bolt M6 2 10 Nm (1.0 m
·kgf, 7.2 ft ·lbf)
Brake master cylinder reservoir 
cap bolt M4 2 1.5 Nm (0.15 m
·kgf, 1.1 ft ·lbf)
Brake lever pivot bolt M6 1 1.0 Nm...

Page 86

haha TIGHTENING TORQUES
2-25
Front wheel sensor bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft ·lbf)
Front wheel sensor rotor bolt M6 5 8 Nm (0.8 m· kgf, 5.8 ft·lbf)
Front brake disc bolt M6 10 18 Nm (1.8 m·kgf, 13 ft ·lbf)
Rear wheel axle nut M18 1 125 Nm (12.5 m·kgf, 90 ft ·lbf)
Rear wheel axle pinch bolt M10 1 25 Nm (2.5 m ·kgf, 18 ft ·lbf)
Rear wheel sensor bolt M6 1 7 Nm (0.7 m·kgf, 5.1 ft ·lbf)
Rear wheel sensor rotor bolt M6 5 8 Nm (0.8 m· kgf, 5.8 ft·lbf)
Rear brake disc bolt M8 6 23 Nm (2.3 m·kgf, 17 ft...

Page 87

haha TIGHTENING TORQUES
2-26
TIP
Lower ring nut
1. First, tighten the lower ring nut to approximately 52 Nm (5.2 m ·kgf, 38 ft ·lbf) with a torque wrench, 
then loosen the lower ring nut completely.
2. Retighten the lower ring nut to 18 Nm (1.8 m ·kgf, 13 ft ·lbf) with a torque wrench.
Relay arm and frame nut M14 1 59 Nm (5.9 m
·kgf, 43 ft ·lbf)
Connecting arm and relay arm 
nut M14 1 59 Nm (5.9 m
·kgf, 43 ft ·lbf)
Connecting arm and swingarm 
nut M14 1 59 Nm (5.9 m
·kgf, 43 ft ·lbf)
Swingarm pivot...

Page 88

haha TIGHTENING TORQUES
2-27
TIP
Front wheel axle pinch bolt
1. Insert the front wheel axle from the right side and tighten it to 72 Nm (7.2 m ·kgf, 52 ft ·lbf).
2. In the order pinch bolt  “1”  pinch bolt  “2”  pinch bolt “1” , tighten each bolt to 21 Nm (2.1 m ·kgf, 
15 ft ·lbf) without performing temporary tightening.
21  

Page 89

haha LUBRICATION POINTS AND LUBRICANT TYPES2-28
EAS20360
LUBRICATION POINTS AND LUBRICANT TYPES
EAS20370
ENGINE Lubrication point Lubricant
Oil seal lips
O-rings
Bearings
Camshaft lobes and camshaft journals
Valve stems (intake and exhaust)
Valve stem ends (intake and exhaust)
Valve lifters
Crankshaft big ends
Piston surfaces
Piston pins
Connecting rod bolts
Crankshaft journals
Primary driven gear
Balancer gears
Balancer shaft journals
Decompression camshaft moving point
Oil pump rotors (inner and...

Page 90

haha LUBRICATION POINTS AND LUBRICANT TYPES2-29
Middle driven pinion gear
Shift forks and shift fork guide bars
Shift drum assembly
Shift shaft washer
Universal joint inner surface
Ring gear thrust washer Yamaha genuine 
shaft drive oil SAE 80  API GL-5 or SAE 80  API GL-4 Hypoid  gear oil
Ring gear splines
Ring gear bearing Yamaha genuine 
shaft drive oil SAE 80  API GL-5 or SAE 80  API GL-4 Hypoid  gear oil
Drive shaft splines
Universal joint bearing
Drive shaft oil seal
Cylinder head cover and gasket...
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