2012 Na Yamaha Super Tenere Manual

							
haha 2012
SERVICE MANUAL
XTZ12B(C)
LIT-11616-25-09 23P-28197-10  
						

							
haha EAS20050XTZ12B(C)
SERVICE MANUAL
©2011 by Yamaha Motor Corporation, U.S.A. First edition, May 2011All rights reserved.
Any reproduction or unauthorized use  without the written permission of 
Yamaha Motor Corporation, U.S.A.  is expressly prohibited.Printed in U.S.A.
P/N LIT-11616-25-09  
						

							
haha EAS20071
IMPORTANT
This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers 
and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in on\
e man-
ual. Therefore, anyone who uses this book to perform maintenance and rep\
airs on Yamaha vehicles 
should have a basic understanding of mechanics and the techniques to repair these types of vehicles. 
Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-
cle unsafe and unfit for use.
This model has been designed and manufactured to perform within certain \
specifications in regard to 
performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi-
cle will operate as designed. If there is any question about a service procedure, it is imperative that you 
contact a Yamaha dealer for any service information changes that apply to this model. This policy \
is 
intended to provide the customer with the most satisfaction from his vehicle and to conform to federal 
environmental quality objectives.
Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and 
will appear in future editions of this manual where applicable.
TIP
• This Service Manual contains information regarding periodic maintenance \
to the emission control sys- tem. Please read this material carefully.
 Designs and specifications are subject to change without notice.
EAS20081
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the followin\
g notations.
This is the safety alert symbol. It is used to alert you to potential person-
al injury hazards. Obey all safety messages that follow this symbol to 
avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could 
result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid 
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP  
						

							
haha EAS20091
HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive 
explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid 
out with the individual steps in sequential order.
The manual is divided into chapters and each chapter is divided into sections. The current section title 
“1”  is shown at the top of each page.
 Sub-section titles  “2” appear in smaller print than the section title.
 To help identify parts and clarify procedure steps, there are exploded diagrams  “3” at the start of each 
removal and disassembly section.
 Numbers  “4” are given in the order of the jobs in the exploded diagram. A number in\
dicates a disas-
sembly step.
 Symbols  “5” indicate parts to be lubricated or replaced.
Refer to  “SYMBOLS ”.
 A job instruction chart  “6” accompanies the exploded diagram, providing the order of jobs, names of 
parts, notes in jobs, etc.
 Jobs  “7” requiring more information (such as special tools and technical data) are described sequen-
tially.
1
7
3
4 6
2
5    
						

							
haha EAS20101
SYMBOLS
The following symbols are used in this manual for easier understanding.
TIP
The following symbols are not relevant to every vehicle.SYMBOL DEFINITION SYMBOLDEFINITION
Serviceable with engine mounted Gear oil
Filling fluid Molybdenum disulfide oil
Lubricant Brake fluid
Special tool Wheel bearing grease
Tightening torque Lithium-soap-based grease
Wear limit, clearance Molybdenum disulfide grease
Engine speed Silicone grease
Electrical data Apply locking agent (LOCTITE®).
Engine oil Replace the part with a new one.
G
M
BF
B
T R..
LS
M
S
LT
ENew  
						

							
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haha EAS20110TABLE OF CONTENTS
GENERAL INFORMATION
1
SPECIFICATIONS2
PERIODIC CHECKS AND 
ADJUSTMENTS
3
CHASSIS4
ENGINE5
COOLING SYSTEM6
FUEL SYSTEM7
ELECTRICAL SYSTEM8
TROUBLESHOOTING9  
						

							
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haha 1
GENERAL INFORMATION
IDENTIFICATION ............................................................................................ 1-1
VEHICLE IDENTIFICATION NUMBER ..................................................... 1-1
MODEL LABEL.......................................................................................... 1-1
FEATURES ...................................................................................................... 1-2
OUTLINE OF THE FI SYSTEM ................................................................. 1-2
FI SYSTEM........................................................................\
........................ 1-3
YCC-T (Yamaha Chip Controlled Throttle) ................................................ 1-4
OUTLINE OF THE UBS ............................................................................ 1-6
OUTLINE OF THE ABS........................................................................... 1-10
ABS COMPONENT FUNCTIONS ........................................................... 1-15
UBS AND ABS OPERATION .................................................................. 1-20
ABS SELF-DIAGNOSIS FUNCTION....................................................... 1-24
ABS WARNING LIGHT AND OPERATION............................................. 1-26
OUTLINE OF THE TCS (Traction Control System)................................. 1-28
INSTRUMENT FUNCTIONS ................................................................... 1-31
IMPORTANT INFORMATION ....................................................................... 1-36
PREPARATION FOR REMOVAL AND DISASSEMBLY......................... 1-36
REPLACEMENT PARTS......................................................................... 1-36
GASKETS, OIL SEALS AND O-RINGS .................................................. 1-36
LOCK WASHERS/PLATES AND COTTER PINS ................................... 1-36
BEARINGS AND OIL SEALS .................................................................. 1-37
CIRCLIPS ................................................................................................ 1-37
BASIC SERVICE INFORMATION ................................................................. 1-38
QUICK FASTENERS............................................................................... 1-38
ELECTRICAL SYSTEM........................................................................\
... 1-39
SPECIAL TOOLS .......................................................................................... 1-43  
						

							
haha IDENTIFICATION
1-1
EAS20130
IDENTIFICATION
EAS20140
VEHICLE IDENTIFICATION NUMBER
The vehicle identification number “1”  is stamped 
into the right side of the frame.
EAS20150
MODEL LABEL
The model label  “1” is affixed to the frame under 
the rider seat. This information will be needed to 
order spare parts.
1
1