Aimco Brakes Nutrunner FSeries Spindle Unit Manual

							
==========================================Chapter 2=========== 
2-2-2 Spindle unit
 
 CPU    32bit RISC 
  Data communication    RS485 (half duplex operation) 2 port 
 
2-3 Functions
2-3-1 Functions 
 
(1) Tightening functions 
F-type nutrunner system will give you the following 9 options. 
1. Torque control 
2. Angle control 
3.  Plastic area angle control 
4. Spline fit-in control 
5.  Pin hole control 
6. Pre-load controls 
7. Idle running control 
8.  Spline angle control 
9. Yield control 
(2) Non-operation (BYPASS) function 
Spindle unit outputs BYPASS signal indicating non-operation status when you 
input BYPASS signal or select BYPASS of front panel RUN/BYPASS.    START 
signal does not switch on spindle uni t under this status and SYNC signal 
becomes high impedance in order not to give synchronized tightening 
affections. 
Spindle unit stops tightening when the status  turns into non-operation status.     
While in non-operation status, spindle unit will tell you non-operation by LED 
[BYPASS] lamp in the front panel flushing. 
 
(3)  Signal output functions wh en NOK or Alarm takes place 
When tightening NOK or alarm takes the place, spindle unit stops tool running 
with corresponding error signal number output and contents of NOK and alarm 
number display on the front panel. 
 
 
 
 
 
 
 
 
 
 
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     9  
						

							
======Chapter 3=============================================== 
3-1 UEC-F panel (spindle unit) 
3-1-1 UED front panel switch and connector
 
 
 
 
 
    Status change switch 
      RUN/BYPASS change switch 
        RUN : Operation possible status 
BYPASS: Non-operation status 
    External communication device 
      RS485 connector 
      RS485 connector 
    Connector 
      Resolver connector 
        Tool’s resolver connection 
      MON. connector (monitor output) 
Analog electric pressure of torque and angle pulse 
output 
      T/D connector 
        Tool’s torque sensor connection 
      AXIS I/O connector 
External input and output control connection 
      MOTOR connector 
        Tools’ magnet motor connection 
      AC IN connector 
        AC200V~220V 3-phase power plug 
 
 
 
 
 
 
 
 
 
 
 
 
CN 
I/O 
UEC- 
F024 
URYU
AC 200-220V 
MOTOR 
T/D 
RESOLVER 
MON. 
RS 
485 
RUN 
BYPASS 
SW1 
NOK 
OK 
ALARM 
M/D ALM 
SP RUN 
POWER 
CON1 
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     10  
						

							
==========================================Chapter 3=========== 
 
 
    Manual operation switch 
      START manual switch (not in use) 
      REVERSE manual switch (not in use) 
      CAL manual switch 
      RESET manual switch 
 
    Data display operation switch 
      MODE switch 
      SET switch 
      DATA UP cursor switch 
      DATA DOWN cursor switch 
 
   Note: Display unit (UEC-MKB) is an option.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
UEC-MKB 
SET 
MODE 
DATA 
PARM D-NO 
DATA 
RESET REV CALSTART 
CN 
I/O 
UEC- 
F024 
URYU 
AC 200-220V 
MOTOR 
T/D 
RESOLVER 
MON. 
RS 
485 
RUN 
BYPASS 
NOK 
OK 
ALARM 
 
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     11  
						

							
======Chapter 3=============================================== 
3-1-2 UEC-F front panel front display
 
 
     
      POWER LED (Yellow) 
        AC200V power supply will switch on. 
 
      SP RUN (Orange) 
Lighting while tightening is in process, and flushing 
while reverse operation is in process. 
        Lighting when power supply is switched on. 
 
      M/D ALM. [MAIN/DRIVER ALARM] (RED) 
Lighting when the servo amplifier-related is giving 
error. 
 
      ALARM (RED) 
        Lighting when error occurs. 
 
      OK (GREEN) 
       Lighting when tightening is in normal operation. 
 
      NOK [NO OK] (RED) 
Lighting or flushing when judgment has provided 
out of standard result. 
 
Lighting   :Torque value out of range 
Rapid flushing :Angle value out of range 
Slow flushing  :Time out of range 
 
      BYPASS LED (RED) 
Lighting when spindle unit is non-operation status. 
 
 
 
 
 
 
 
 
 
 
 
 
CN 
I/O 
UEC- 
F024 
URYU
AC 200-220V 
MOTOR 
T/D 
RESOLVER 
MON. 
RS 
485 
RUN 
BYPASS 
SW1 
NOK 
OK 
ALARM 
M/D ALM 
SP RUN 
POWER 
CON1 
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     12  
						

							
==========================================Chapter 3=========== 
 
 
     
 
    Data display (4-digit) 
      Data display (torque and others) 
 
    PARM display (2-digit) 
      Parameter number display 
      Or, alarm number display 
 
    D-NO display (2-digit) 
      Data number display 
      Or, spindle unit number display 
 
    Note: Display unit (UEC-MKB) is an option. 
UEC-MKB 
SET 
MODE 
DATA 
PARM D-NO 
DATA 
RESET REV CAL START 
CN 
I/O 
UEC- 
F024 
URYU 
AC 200-220V 
MOTOR 
T/D 
RESOLVER 
MON. 
RS 
485 
RUN 
BYPASS 
NOK 
OK 
ALARM 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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     13  
						

							
======Chapter 3=============================================== 
3-2 Tool
 
 
 UNR-F015-350NT external appearance 
 
 
 
 
 
 
 
 
 
 
 
 
 UNR-801RM3-S external appearance 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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     14  
						

							
==========================================Chapter 4=========== 
Chapter 4    Installation and wiring
 
  How to set up 
      Conform to following instructions when you use UEC-F series system. 
 
No. Item Contents Ref. 
① Select dust free control 
box Give spindle unit specified intervals. 4-1
② Select cooling or heating 
equipment. Have an appropriate one equipped 
according to your environment. 2-1
③ Select circuit protector. Give eac h spindle unit circuit protector. 4-2
④ Select control equipment 
(I/O). Connect only necessary control signals with 
spindle unit. 4-3
⑤ Number switch setting of 
spindle unit Number switch setting is made prior to 
shipment.  Confirm the setting before 
assembly. 4-4
⑥ Mount spindle unit to 
control box Consider external dimensions and mount 
spindle unit by giving intervals described in 
4-1. 4-1
⑦ Power cord connection 
with power socket Make connections by accessory 
connectors. 4-2
⑧ Tool cable wiring Do  wiring  and  setting of pre-amplifier and 
motor cables.  
⑨  Power supply Switch on power supply after wiring and 
power voltage check. 5-1  
Chapter 5 
⑩  Input setting values Input  torque  value, angle number, speed, 
timer and etc. Chapter 6 
⑪  Initial action confirmation Make  initial action confirmation 5-2
    
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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     15  
						

							
======Chapter 4=============================================== 
4-1 External dimensions and mounting dimensions
 
  Mounting 1 mounting slot at upper part M4 screw 
2 deep holes at bottom part M4 screw 
 
  Weight  UEC-F024 1.4kg 
    UEC-F040 1.8kg 
 
 Handling instructions 
1. Give right and left of spindle unit 10mm or greater space for 
heat radiation. 
2. Give spindle unit under space about 100mm distance for cable 
wiring. 
 
 
UEC-F024 type 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
AC 200-220V 
40 10 
60 
10 
7.5 
5 
255 
5 
30
12.5 
5 
30 
5 
CN I/O 
URYU
UEC- F024 
MOTORT/D 
RESOLVER
MON. 
RS 485 
RUN 
BYPASS 
SW1 
NOK OK ALARM M/D ALM SP RUN POWER 
CON1 
265 235 
160 75 
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  16  
						

							
==========================================Chapter 4=========== 
 
 
 
 
 
 
 
 
 
 
    UEC-F040 type 
 
 
14.5 
265 235 
160 75 
AC 200-220V 
40 10 
60 
10 
7.5 
5 
255 
5 
30 
12.5 
5 
30 
5 
CN I/O 
URYU
UEC- F040 
MOTOR T/D 
RESOLVER
MON. 
RS 485 
RUN 
BYPASS 
SW1 
NOK OK ALARM M/D ALM SP RUN POWER 
CON1 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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     17  
						

							
======Chapter 4=============================================== 
 
  UEC-F120 type 
 
  Mounting 2 mounting slots at upper part M4 screw 
2 deep holes at bottom part M4 screw 
 
  Weight  UEC-F120 3.1kg 
     
 
 Handling instructions 
 
1.     Give right and left of spindle unit 10mm or            
greater space for heat radiation. 
2. Give spindle unit under space about 100mm              
distance for cable wiring. 
 
90 
UEC-F120 URYU 
AC 200-220V 
CON1 
MOTOR 
RESOLVER 
CON1 
MON. 
RS 485 
SW1 
NOK OK ALARM M/D ALM SP RUN POWER 
BYPASS RUN 
CON1 
265 235 
5 
7.5 
12.5 
255 
5 5 5 
16175
60 
5 14.5 15 15 
15 15 60 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
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