Aimco Brakes Nutrunner FSeries Spindle Unit Manual
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==========================================Chapter 4===========
Unit heat value
Spindle unit type Average heat value Stand by heat value
UEC-F024 About 26W About 18W
UEC-F040 About 39W About 18W
UEC-F120 About 74W About 18W
UEC-F300M
(I/O)
About 5.5W
UEC-F300M
(CC-LINK)
About 5.5W
UEC-F300M
(D-NET)
About 5.5W
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19
======Chapter 4===============================================
4-2 Power plug connections
Use right bottom power socket to supply spindle unit with electricity.
Use accessory power cord which comes with spindle unit.
Protect spindle unit by circuit protector when power supply.
Connections
4: U
3: V 3-phase alternate current
2: W AC-200~220V
1: FG
T/D
MOTOR
AC200-220V
4:U
3:V CN
I/O
AC200V
2:W
1:FG
UEC-
F024
URYU
Suitable plugs
Manufacturer : AMP
Type : D3200S Rise Housing
Number : 1-178128-4 (keying X)
Type : Rise contact (crimp type)
Number : 1-175218-3
Recommended circuit protector
Spindle unit Circuit protector type (manufacturer : Izumi electric
UEC-F024 NRC210L-5A-AA
UEC-F040 NRC210L-7A-AA
UEC-F120 NRC210L-15A-AA
Note: Select delay action type.
Recommended trans capacity
Spindle unit Trans capacity
UEC-F024 0.2KVA~0.3KVA X Spindle numbers
UEC-F040 0.6KVA~1.0KVA X Spindle numbers
UEC-F120 3.0KVA~6.0KVA X Spindle numbers
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20
==========================================Chapter 4===========
4-3 External control signal wiring
4-3-1 AXIX I/O signals When main operation is under setting.
NO Signals IN/OUT Contents
1
2
3
4
Do not use.
5 BYPASS IN NO Select non-operation
6
7
Do not use.
8 Do not use.
9
10
Do not use.
11 SENSOR IN NO Proximity sensor connection for pin hole control
12 Do not use.
13 IN COMMON Common for input signals, connect +12~24V
14 Do not use.
15 BANK SELECT 1 IN NO
16 BANK SELECT 0 IN NO
Change data OUT DATA 0-11 contents.
17
18
19
Do not use.
20 CCW IN NO Change rotating direction. Use for left thread
or tools’ front has an extra gear.
21 Do not use.
22 OUT DATA 11 OUT NO Output system status as per BANK SELECT
signal.
23 OUT COMMON Common for output signals, connect 0V.
24 OUT DATA 7 OUT NO
25 DATA OUT 6 OUT NO
26 DATA OUT 5 OUT NO
27 DATA OUT 4 OUT NO
28 DATA OUT 3 OUT NO
29 DATA OUT 2 OUT NO
30 DATA OUT 1 OUT NO
31 DATA OUT 0 OUT NO
32 DATA OUT 10 OUT NO
33 DATA OUT 9 OUT NO
34 DATA OUT 8 OUT NO
Output system status as per BANK SELECT
signal.
IN: Input signal OUT: Output signal NC: Normal close NO: Normal open
Suitable plugs
Manufacturer: Honda communication industry (HONDA)
Name :Multipolar connector small Vertical case
Type :MR-34M, MR-34L
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21
======Chapter 4===============================================
4-3-2 AXIS I/O OUT DATA signals
AXIS I/O BANK SELECT table
Pin No. Signals IN/OUT Contents
16
15
BANK SELECT 0
BANK SELECT 1
IN NO
IN NO
Change OUT DATA 0-11 contents.
OUT DATA BANK
SEL.0
Pin16
BANK
SEL.1
Pin15 Pin
No.
Signal
Contents
31 OUT DATA0 NOK Result was NOK.
30 OUT DATA1 OK Result was OK.
29 OUT DATA2 READY Unit is ready.
28 OUT DATA3 HIGH NOK Judgment was high.
27 OUT DATA4 LOW NOK Judgment was low.
26 OUT DATA5 TQ.HIGH.NOK Torque exceeded upper limit.
25 OUT DATA6 TQ.LOW.NOK Torque not exceeded low limit.
24 OUT DATA7 BYPASS Non-operation status
34 OUT DATA8 NOK CODE 0
33 OUT DATA 9 NOK CODE 1
32 OUT DATA10 NOK CODE 2
B
A
N
K
1
OFF
OFF
22 OUT DATA11 NOK CODE 3
Output NOK contents by 4 codes.
31 OUT DATA0 TIME 1 NOK 1st tightening not completed in preset
time.
30 OUT DATA1 TIME 2 NOK Final tightening not completed in preset
time.
29 OUT DATA2 PRAM.SELECT0
28 OUT DATA3 PRAM.SELECT1
27 OUT DATA4 PRAM.SELECT2
26 OUT DATA5 PRAM.SELECT3
25 OUT DATA6 PRAM.SELECT4
24 OUT DATA7 PRAM.SELECT5
Output designated parameter numbers.
34 OUT DATA8 Not used
33 OUT DATA 9 Not used
32 OUT DATA10 Signal 1 Signal between main unit.
B
A
N
K
2
ON
OFF
22 OUT DATA11 Signal 2 Signal between main unit.
31 OUT DATA0 NOK Result was NOK.
30 OUT DATA1 OK Result was OK.
29 OUT DATA2 READY Unit is ready.
28 OUT DATA3 ALARM System is giving errors.
27 OUT DATA4 BUSY Tightening is in operation.
26 OUT DATA5 ANG.HIGH.NOK Turning angles exceeded upper limit.
25 OUT DATA6 ANG.LOW.NOK Turning angles not exceeded low limit.
24 OUT DATA7 BYPASS Non-operation status
34 OUT DATA8 Not used
33 OUT DATA 9 Not used
32 OUT DATA10 Not used
B
A
N
K
3
OFF
ON
22 OUT DATA11 Not used
31 OUT DATA0 ALARM SUB 0
30 OUT DATA1 ALARM SUB 1
29 OUT DATA2 ALARM SUB 2
28 OUT DATA3 ALARM SUB 3
Alarm sub numbers:
Output detailed code by 4 bit when
alarm is provided.
27 OUT DATA4 ALARM CODE0
26 OUT DATA5 ALARM CODE1
25 OUT DATA6 ALARM CODE2
24 OUT DATA7 ALARM CODE3
Alarm sub numbers:
Output code by 4 bit when alarm is
provided.
34 OUT DATA8 Not used
33 OUT DATA 9 Not used
32 OUT DATA10 Not used
B
A
N
K
4
ON
ON
22 OUT DATA11 Not used
*Not in action
When
nutrunner is
in in use.
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22
==========================================Chapter 4=========== Upper limit: Value greater than standard upper limit NOK Value less than standard upper limit OK Low limit Value greater than standard low limit OK Value less than standard low limit NOK NOK< Standard low limit≦OK
======Chapter 4===============================================
4-3-4 Input output signals
(1) Input signals
Providing input terminals with LOW (0V) will change spindle unit to “ON” status.
1. BYPASS: Non-operation signal
While this signal is being switched “ON”, spindle unit becomes
non-operation status and does not start tightening with providing
BYPASS signal.
Tightening operation will be suspended when spindle unit becomes
non-operation status whil e in tightening operation.
2. BANK SELECT 0, 1: Output signal bank select signal
Option of bank numbers 1~4 will change contents of 12 output signals.
Combination of BANK SELECT 0 and BANK SELECT 1 signals will make
following output signal change possible.
BANK SELECT 1 BANK SELECT 0 OUTPUT BANK
OFF (OPEN) OFF (OPEN) 1
OFF (OPEN) ON 2
ON OFF (OPEN) 3
ON ON 4
(2) Output signals
Electric pressure of output terminals get s the same level as output common (0V)
when output signals are switched “ON”. Output signals (OUT0~OUT11) will have
the following meanings (output banks) due to BANK SELECT signals combination.
ON: Connected with 0V.
OFF: Input common (HIGH) level or open.
BANK1 BANK2 BANK3
BANK SEL.0
(Pin No.16)
OFF ON OFF ON
Pin
No
BANK SEL.1
(Pin NO.15)
OFF OFF ON ON
31 OUT DATA 0 NOK TIME 1 NOK NOK ALARM SUB 0
30 OUT DATA 1 OK TIME 2 NOK OK ALARM SUB 1
29 OUT DATA 2 READY PRAM.SELECT0 READY ALARM SUB 2
28 OUT DATA 3 HIGH NOK PRAM.SELECT1 ALARM ALARM SUB 3
27 OUT DATA 4 LOW NOK PRAM.SELECT2 BUSY ALARM CODE 0
26 OUT DATA 5 TQ.HIGH NOK PRAM.SELEC T3 ANG.HIGH NOK ALARM CODE 1
25 OUT DATA 6 TQ.LOW NOK PRAM.SELECT4 ANG.LOW NOK ALARM CODE 2
24 OUT DATA 7 BYPASS PRAM.SELECT5 BYPASS ALARM CODE 3
34 OUT DATA 8 NOK CODE0 Not used Not used Not used
33 OUT DATA 9 NOK CODE1 Not used Not used Not used
32 OUT DATA 10 NOK CODE2 SIGNAL 1 Not used Not used
22 OUT DATA 11 NOK CODE3 SIGNAL 2 Not used Not used
※ Bank 2 is not in use when multiple spindles are in operation.
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==========================================Chapter 4===========
Output bank 1
(DATA 0) NOK: Tightening NOK signal (when completed with NOK)
This is output when tightening result of spindle unit completed out of preset range.
(DATA 1) OK: Tightening OK signal (when completed with OK)
This is output when tightening result of spindle unit completed normally within
preset range.
(DATA 2) READY: Input permission signal
This is output when spindle unit is prepar ed to give operation (tightening, reverse
or etc) as per input signals provided by external equipment such as sequencer.
READY signal will be switched OFF under the following conditions.
○ Under initial processing for a few seconds when switched on.
○ Error signal output
○ Non-operation status (under setting, download or etc.)
○ When not in use
○ Under reset processing
○ Others when spindle unit is unable to meet external input
(DATA 3) HIGH NOK: Upper limit NOK
This is output when tightening comple ted with torque or angle exceeded upper
limit, or initial NOK/ cycle NOK detected.
(DATA4) LOW NOK: Low limit NOK
This is output when tightening completed with torque or angle under low limit, or
initial NOK/cycle NOK detected.
(DATA5) TQ HIGH NOK: Torque upper limit NOK
This is output when tightening complet ed with peak torque or final torque
exceeded upper limit.
(DATA6) TQ LOW NOK: Torque low limit NOK
This is output when tightening completed with peak torque or final torque under
low limit.
(DATA7) BYPASS: non-operation status
This is output when spindle unit is non-operation status.
(DATA8-11) NOK CODE 0~3: NOK cont ents will be output via 4 points code.
NOK
CODE0
NOK
CODE1
NOK
CODE2
NOK
CODE3
Pin 34 Pin 33 Pin 32 Pin 22
Contents
ON OFF OFF OFF Alarm (refer to bank4 for the details.
OFF ON OFF OFF Initial timer NOK
ON ON OFF OFF Cycle timer NOK
OFF OFF ON OFF Snug torque NOK
ON OFF ON OFF Fit-in upper torque NOK
OFF ON ON OFF Fit-in incline NOK
ON ON ON OFF Plastic area angle incline NOK
OFF OFF OFF ON Concurrent turning NOK
ON OFF OFF ON Angle upper limit NOK
OFF ON OFF ON Angle low limit NOK
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======Chapter 4===============================================
Output bank 2 (Not applicable when multiple spindles are in use)
(DATA0) Time 1 NOK: Time over of 1st area (not used yet)
This is output when tightening of spindle unit fails to reach 1st torque or 1st angle
before time of 1st timer is over. This is also output when tightening of spindle unit
reaches 1st torque or 1st angle within preset minimu m tightening time. Use this
function for “No bolt” or “No work” detection.
(DATA1) Time 2 NOK: Time over of final tightening area (not used yet)
This is output when spindle unit running time from 1st torque or 1st angle got longer
than final time before tightening torque reac hes cut torque or cut angle. This is
also output when spindle unit running time to reach cut torque or cut angle was
shorter than preset minimum tightening time.
(DATA2-7) PRAM.SELECT 0-5:
Outputs designated parameter numbers.
(DATA10-11) SIGNAL 1-2:
Signals amongst spindle units
Output bank 3
(DATA0) NOK: Tightening NOK signal (NOK end)
This is output when spindle unit tighteni ng completion ended with result out of
preset range.
(DATA1) OK: Tightening OK signal (Normal completion)
This is output when spindle unit tighteni ng ended normally within preset range.
(DATA2) READY: Input permission signal
This is output when spindle unit is prepar ed to give operation (tightening, reverse
or etc) as per input signals provided by external equipment such as sequencer.
READY signal will be switched OFF under the following conditions.
○ Under initial processing for a few seconds when switched on.
○ Error signal output
○ Non-operation status (under setting, download or etc.)
○ When not in use
○ When reset processing
○ Others when spindle unit is unable to meet external input
(DATA3) ALARM: System error signal (Abnormal completion)
This is output when spindle unit system che ck detects error, or spindle unit detects
error during tightening operation.
(DATA4) BUSY: In operation signal
This is out put while tightening is in process.
(DATA5) ANG.HIGH NOK: Angle upper limit NOK
This is output when tightening complet ed with tightening angles exceeded upper
limit.
(DATA6) ANG/LOW NK: Angle low limit NOK
This is output when tightening completed with tightening angles not exceeded low
limit.
(DATA7) BYPASS: non-operation status
This is output when spindle unit is non-operation status.
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26
==========================================Chapter 4===========
Output bank 4
(DATA0~3) ALARM SUB 0~3
Output detailed code when ALARM is provided. 4-bit will be provided.
(DATA4~7) ALARM CODE 0~3
Output detailed code when ALARM is provided. 4-bit will be provided.
Contents of errors shall be classified in the following table.This is from 8-bit
combination of ALARM code and ALARM sub.
ALARM NUMBERS ALARM SUB NUMBERS ALARM CODE0 ALARM CODE1 ALARM CODE2 ALARM CODE3 ALARM CODE0 ALARM CODE1 ALARM CODE2 ALARM CODE3 Pin27 Pin26 Pin25 Pin24 Pin31 Pin30 Pin29 Pin28
CONTENTS
ON OFF OFF OFF OFF OFF OFF OFF (A1_0)ZERO POINT MASTER
ERROR
ON OFF OFF OFF ON OFF OFF OFF (A1_1)CAL ERROR
ON OFF OFF OFF OFF OFF ON OFF (A1_4)SWITCH ON UNDER
ZERO POINT MASTER ERROR ON OFF OFF OFF ON OFF ON OFF (A1_5)SWITCH ON UNDER CAL ERROR ON OFF OFF OFF OFF ON OFF ON (A1_6)ZERO POINT ERROR OFF ON OFF OFF ON OFF OFF OFF (A2_1) TORQUE OVER UNDER
TORQUE CUT ON ON OFF OFF ON OFF OFF OFF (A3_1)TOOL TYPE ERROR ON ON OFF OFF OFF ON OFF OFF (A3_2)START WITH NO TOOL CONNECTED ON ON OFF OFF ON ON OFF OFF (A3_3)TOOL NOT CONNECTED
OFF OFF ON OFF OFF OFF OFF OFF (A4_0)F-ROM WRITING ERROR
OFF OFF ON OFF ON OFF OFF OFF (A4_1)F-ROM UPLOAD ERROR
OFF OFF ON OFF OFF ON OFF OFF (A4_2)F-ROM AMPLIFIER SIDE
ERROR
OFF ON ON OFF OFF OFF OFF OFF (A6_0)NON-SETTING OF SERVO
TYPE
OFF OFF OFF ON ON OFF OFF OFF (A8_1)SPINDLE UNIT OVER –HEATING ERROR
OFF OFF OFF ON OFF OFF ON OFF (A8_4)OVER CURRENT
OFF OFF OFF ON ON OFF ON OFF (A8_5)OVER
VOLTAGE,INTERNAL POWER
PRESSURE ERROR
OFF OFF OFF ON OFF ON ON OFF (A8_6)POWER VOLTAGE PRESSURE ERROR
OFF OFF OFF ON ON OFF OFF ON (A8_9)OVER SPEED
OFF OFF OFF ON OFF ON OFF ON (A8_10)OVER LOAD
OFF OFF OFF ON ON ON OFF ON (A8_11)RESOLVER ERROR ON OFF OFF ON ON OFF OFF OFF (A9_1)SETTING ERROR ON OFF OFF ON OFF ON OFF OFF (A9_2)SYSTEM ERROR 1 ON OFF OFF ON ON OFF ON OFF (A9_5)SYSTEM ERROR 4 ON OFF OFF ON OFF ON ON OFF (A9_6)SYSTEM ERROR 5 ON OFF OFF ON ON ON ON OFF (A9_7)TORQUE LIMIT OVER
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27
======Chapter 4===============================================
4-4 Spindle unit number setting
Set spindle unit number from 1 when you use UEC-F300 system for multiple
nutrunners. Make this setting from DIP (SW1) switch available in the front panel
of spindle unit.
Note: Keep DIP switch 1~3 OFF position for ordinary use.
DIP switch numbers
1 OFF: Multiple spindles specifications
ON: Single spindle specifications
2 OFF:Level start method
ON:One pulse start method (effective for
single specifications)
3 OFF:Smooth speed reduction to torque speed
ON:Quick speed reduction to torque speed
Remove optional display unit when your spindle
unit comes with optional display unit. Open 2
screws available in the bottom of display unit.
Refer to chapter 8.
CON1
OFF ON
SW1 12POWER 345SP RUN 678M/D ALM
BYPASS ALARM
OK
RUN NOK
Spindle numbers setting table
DIP SWITCH NUMBERS SPNDLE
NUMBE
RS 4 5 6 7 8
1 OFF OFF OFF OFF ON
2 OFF OFF OFF ON OFF
3 OFF OFF OFF ON ON
4 OFF OFF ON OFF OFF
5 OFF OFF ON OFF ON
6 OFF OFF ON ON OFF
7 OFF OFF ON ON ON
8 OFF ON OFF OFF OFF
9 OFF ON OFF OFF ON
10 OFF ON OFF ON OFF
11 OFF ON OFF ON ON
12 OFF ON ON OFF OFF
14 OFF ON ON ON OFF
15 OFF ON ON ON ON
16 ON OFF OFF OFF OFF
DIP SWITCH NUMBERS SPNDLE
NUMBE
RS 4 5 6 7 8
17 ON OFF OFF OFF ON
18 ON OFF OFF ON OFF
19 ON OFF OFF ON ON
20 ON OFF ON OFF OFF
21 ON OFF ON OFF ON
22 ON OFF ON ON OFF
23 ON OFF ON ON ON
24 ON ON OFF OFF OFF
25 ON ON OFF OFF ON
26 ON ON OFF ON OFF
27 ON ON OFF ON ON
28 ON ON ON OFF OFF
29 ON ON ON OFF ON
30 ON ON ON ON OFF
31 ON ON ON ON ON
Note: Spindle number setting cannot be duplicated. Make spindle number setting from
1 in order of number.
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28