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Aimco Brakes Nutrunner FSeries Spindle Unit Manual

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    ==========================================Chapter 6=========== 
    ① Real time data display mode 
     
    Pressing [↑] and [↓] key under real time display mode (「D-No」display 0~5) will 
    change「D-No」(data number) with following display appearing. 
     
    Following data will be displayed on「DATA」display. 
    D-NO DATA 
    0 Display torque value 
    1 Display torque voltage 
    2 Display maximum torque (Maximum value hold) 
    3 Display turning angles 
    4 Electronic thermal value%(Over load detected when 100%) for adjustment 
    5 Motor current value (1024 is tool’s maximum current) for adjustment 
     
    (D-No.0) Torque display value 
     Gives real time display of torque load applied to torque sensor. 
     
    (D-No.1) Torque voltage value display 
     Gives real time display of torque signal voltage from torque sensor. 
     
    (D-No.2) Maximum torque display 
    Displays peak torque that has been the maximum under selected mode since 
    reset switch was pressed last. 
    Pressing [SET] key will maintain servo lock for a minute. 
     
    (D-No. 3) Turning angle display 
    Gives real time display of total angles in clockwise direction that has been turned 
    under selected mode since reset switch was pressed last. 
     (-1999~9999 angles) 
     
    Key operation under real time data display mode 
     
     
     
     
     
    「D-No」display         Data displayed on 「DATA」 
     
     0 
    1 
    2 
    3 
    ↑ key 
    key 
    or 
    ↓ 
    Torque value 
     
     
     
    Torque voltage value 
     
     
     
    Maximum torque display(maximum value hold) 
     
     
    Turning angle display 
     
     
     
     
     
     
    ============================================================ 
         39  
    						
    							
    ======Chapter 6=============================================== 
    ② Tightening result display mode 
    Pressing [↑] and [↓] key under tightening result display mode (「D-No」display 
    _0~=6) will change「D-No」(data number) with following display appearing.  
    Following data will be displayed on「DATA」display. (D-No. with asterisk mark is 
    effective for single spindle specifications) 
     
     D-NO DATA 
     __0 Peak torque value 
     __1 Final angle value 
     __2 Snug torque detection 
     __3 Work Numbers 
    * __4 1st area tightening time 
    * __5 Final area tightening time 
     __6 Cycle time 
     __7 Tightening mode numbers 
     ==0 Tightening method numbers 
     == 1 Step (multi-spindle:1/sindle spindle: 1 or 2) 
     ==2 For enhancement (not used yet) 
     ==3 Zero cal check ON: done / OFF:undone 
     ==4 Reverse flag ON:Yes/OFF:No 
     ==5 Why tightening suspended 0:reset/no data/after reverse, 1:alarm, 
    2:BYPASS signal, 3:stop signal, 4:NOK, 5:OK(when normal) 
     ==6 Torque judgment    tq H/L(final)  H/L(peak) 
     ==7 Angle judgment    An       H/L(angle 
     ==8 Snug judgment  Sn H/L 
    * ==9 Timer judgment       ti  H/L(1st)  H/L(FNL) 
     == CYCLE NO. 
     == 1 MODE NO. 
     ==2 STEP NO. 
    * ==3 1st Peak torque 
     ==4 Final torque value 
     ==5 Angle at peak torque 
     ==6 Maximum current value (A) 
     
    Key operation under tightening result display mode 
     
     
     
     
     
     
    「D-No」display     Data displayed on 「DATA」display 
     
    _0 
    _1 
    _2 
    ↑ key 
    key 
    or 
    ↓ 
     Final torque  
     
     
     Final angle  
     
     
    Detected snug torque  
     
     
     
     
    ============================================================ 
         40  
    						
    							
    ==========================================Chapter 6=========== 
    D-No. area display in tightening process for single spindle specifications 
     
      In.  Tightening is in process under initial speed. 
      Fr.  Tightening is in process under free run speed. 
      LS.  Tightening is in process under slow down speed. 
      Tq.  Tightening is in process under torque speed. 
     1E. 1st completed and waiting for 2nd step. 
      2d.  Tightening is in process under 2nd step. 
     2E. 2nd (cross) completed and waiting for 3rd step. 
     3d. 3rd tightening is in process. 
     
     CH. Doing offset check. 
     
     Others 
    R2.    Reverse 2 operation with designat ed number of thread is in process. 
    R3.  Reverse 3 operation with designated number of thread is in process. 
     
      Ordinary reverse operation is not displayed. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    ============================================================ 
         41  
    						
    							
    ======Chapter 6=============================================== 
    ③ Setting value display mode 
    Pressing [↑] and [↓] key under tightening setting value display mode (2-digit 
    D-No)display 00~74) will change「D-No」(data number) and you will be able to see 
    individual setting value. 「PARM」parameter number can be changed from 1~64 
    and the corresponding data will be displayed.  You can have all displays with 
    setting value data and parameter numbers inclusive by operating [↑] or [↓] key.  
    (Keep pressing [↑] or [↓] key and the display will proceed display of data number 
    and parameter one by one.)   
     
    Key operation under tightening setting data display mode 
     
     
     
     
     
     
    「D-No」display     Data displayed on 「DATA」display    
     
    00 
    01 
    02 
    03 
    ↑ key 
    key 
    or 
    73 
    PARM 64 74 
    ↓ 
     PARM 0 Torque unit  
     
     
    PARM 0 NR version  
     
     
     PARM 0 Amplifier version  
     
     
     PARM 0 External gear ratio  
     ・
    ・
    ・
    ・
    ・
     
    PARM 1  
     
    PARM 64 
    ~
     
     
     
    PARM 64 Torque unit  
     
     
     1P torque  
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    ============================================================ 
         42  
    						
    							
    ==========================================Chapter 6=========== 
    Status display 
    Displays this status display when UEC-F300 gives alarm or stop signal is OFF 
    input.  Status display will be the following display (「D-NO」display is not 
    available). 
     
     
    (1) When stop signal OFF input. 
        Displays STOP on「DATA」display. 
     
     
     
     
     
     
     
    (2) When ALARM occurs. 
     Displays Aln on「DATA」display. 
    At the same time display of ALARM LED on「PARA」will light with alarm 
    number display, and display of「D-NO」displays sub code number 
    corresponding to alarm number. 
     
     
     
     
     
     
     
    Alarm number 3 and sub code 0 display 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    ============================================================ 
         43  
    						
    							
    ======Chapter 6=============================================== 
    6-3 BYPASS (non-operation) status 
    Position of BYPASS switch will tell you non-operation switched on status.  Spindle 
    unit will display on D-No display “U.01” together with spindle number but will not 
    give「DATA」display under non-operation switched on status. 
     
    6-3-1 Download mode and setting value select mode 
     (1) Down load mode 
    Spindle unit becomes down load mode after switching on BYPASS.  Download 
    mode is the status that you can re-write setting values from your PC.   
     
    Press [MODE] key and spindle unit will move from download mode to setting 
    value select mode.  (In case spindle unit is in transmission mode due to 
    communication circuit, download mode will be maintained until the transmission is 
    completed.) 
     
    (2) Setting value select mode  
    After entering setting value select mode, a cursor will appear on「PARM」display 
    with flushing (indicating data input ready). 
     
    You can change display contents in the cursor by pressing [↑] [↓] key.  「DATA」
    display will display parameter numbers 「PARM」or setting values on data numbers 
    of「DATA」. 
     
    Pressing [MODE] key will move cursor. 
      
     
     
     
     
     
     
     
     
     
     
     
    Parameter number 
    Upper rank data number 
    Subordinate rank data number 
    key 
    MODE 
     
     
     
     
     
    Data edit mode can change data that is on display. 
    Pressing [SET] key and the mode will be changed to data edit mode. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    ============================================================ 
         44  
    						
    							
    ==========================================Chapter 6=========== 
    6-3-2 Mode change 
    Press [MODE] switch one time to change to setting value select mode and a cursor 
    appearing with the first digit flushing. 
     
     
     
    Press MODE switch to change to setting value 
    select mode and a cursor appearing with the first 
    digit flushing. 
     
    Change parameter numbers +1, -1 by pressing  
    ↑ and ↓ key. 
    Press SET switch to change to EDIT mode in 
    order to amend setting value on display on DATA 
    display. 
     
     
    Do ups and downs by pressing ↑ and ↓ 
    key.(Refer to data number table.) 
     
     
     
     
     
    Do ups and downs by pressing ↑ and ↓ 
    key.  (Refer to data number table.) 
     
     
    Press MODE switch to move 
    cursor.Pressing MODE switch 4 
    times will cancel the values and 
    display will return to parameter 
    number select mode. 
    Press SET switch to rewrite the 
    values displayed on 
    DATA.  If the value is wrong, 
    DATA display will display 
    Err and the rewrite will not be made. 
    Press MODE Switch to return to 
    parameter number select mode and do 
    the setting again. 
     
     
    Spindlenumber
    displayU.xx
    Parameter
    numberselect
    Selectofupper
    rankdatanumber
    Selectofsubordinate
    rankdatanumber
    MODE
    MODE
    MODE
    MODE
    SET
    SET
    SET
    MODEMODEMODE
    MODE
    SET
    Dataeditmode
    When you change torque unit number or tool type, DATA display will CHNG with 
    Π  (NO) indication on [D-NO].  You can select YES or NO by pressing ↑ 
    and ↓ key.  When your selection is “YES” (YES) press SET switch and the 
    data setting will be made.  Selection of NO by SET switch, pressing mode switch 
    or not pressing any switch for 5 seconds under option of NO will return to setting 
    value select mode by canceling amended values. 
     
    Note: Change of tool type (D-No 20 of PARM 0) will chancel data of torque rate 
    (D-NO 00~1E) and rotation speed (D-NO 50~56). 
    Note: Spindle unit will store amended setting values when non-operation switch 
    has been set from BYPASS to RUN position.  If power supply to spindle unit is 
    turned off during setting value change is in process (BYPASS status), amended 
    values will be disregarded and setting values will remain the same as before 
    amendment. 
    ============================================================ 
         45  
    						
    							
    ======Chapter 6=============================================== 
    6-3-3 Key operation under non-operation status 
     
     
     
     
     
     
     
     
     
     
     
    Setting value 
    select mode 
    [SET]key :Data setting or 
    Press[MODE]key at bottom digit :Data not changed
    [MODE]key 
    [SET]key 
    Data edit mode 
    Download mode 
     
    Key operation under setting value select mode 
     
     
    Parameter number 
    「PARM.ALN」 
    Data number
    「D-NO」① 
    Data number 
    「D-NO」② 
    [MODE]key [MODE]key 
    [MODE]key 
     
     
     
     
     
     
     
     
     
     
     
    (1)Select of parameter number 
    When cursor is with 「PARM」press ↑ and ↓ key and the display will change 
    0~64.  「DATA」display will display input parameter number. 
     
    「DATA」  
     
     
     
     
     
     
     「D-NO」①「D-NO」② 
     
    (2)Select of data number 
    When cursor is with ① display 「D-NO」, key operation of ↑ and ↓ will change 
    one digit of upper rank of data number.  
    When cursor is with ② display 「D-NO」, key operation of ↑ and ↓ will change 
    one digit of subordinate rank of data number. 
    Data of data number is displayed on 「DATA」. 
    Please note that spindle unit may not display unnecessary setting data depending upon 
    tightening method setting. 
     
     
     
     
     
     
     
     
     
    ============================================================ 
         46  
    						
    							
    ==========================================Chapter 6=========== 
    6-3-4  (1) Parameter list (mutli-spindle specifications) 
    【System parameter 】 
    PARM  D-NO 
    00-00   Torque unit        0    Nm (Others not available) 
    00-01   (Spindle soft version)      0.17 
    00-02   (Amplifier soft version)      4 
    00-03   Function version        1.00 
    00-04   External gear ratio      1.000 
    00-20   Connected tool umber      5   UNR-F015-350NT 
          (Refer to next page tool list.) 
    【Tightening parameter 】 
    Parameter (01~64  01~32 for single spindle use) 
    PARM  D-NO 
    01-00  Tightening mode    0x10:Torque method 
    0x11: Angle  mode 
    0x12: Spline fit-in torque method 
    0x13: Plastic area angle method 
    0x14: Pre-load 
    0x15: Pin hole control 
    0x16: Idle running check 
    0x17: Spline angle method (cut  torque valid) exclusive 
    use for spline angle method 
    Tightening direction  x0xx: clockw ise   x1xx: counter-clockwise 
    PARM  D-NO 
    01-05   Tightening mode OPTION 1       0000 for enhancement 
       06   Tightening mode OPTION 2       0000 for enhancement 
       07   Motor speed control              0: fixed speed   1: variable speed 
       08   Torque judgment                 0: peak, no final torque judgment 
                                            1: torque judgment 
       09   Angle judgment                  0: No           1: Yes 
       0A   Cycle judgment                  0: No           1: Yes 
       0B   1P reverse                      0: No           1: Yes 
       0C   Snug torque judgment            0: No           1: Yes 
       10   CAL value        Note: Depending upon work numbers 
       11   Torque low limit    Peak torque value 
       12   Torque upper limit 
       13   Cut torque                       Torque 
       14   Speed change torque 
       16   Snug torque 
       17   Snug torque low limit            ※ Does not display 
       18   Snug torque upper limit             parameter numbers 
       19   Final torque low limit               not in use. 
       1A   Final torque upper limit 
       1B   Incline detection torque        Plastic 
       1C   Fit-in torque upper limit 
       1D   Concurrent turning start torque    Angles 
       1E   Concurrent turning end torque     Angles 
       1F   Start torque upper limit 
       20   Angle low limit 
       21   Angle upper limit 
       22   Cut angle                     Angles 
       23   Concurrent turning judgment angle     Angles 
       30   Incline rate                   Plastic 
       31   Fit-in incline ratio              Spline 
       32   Cut point                     Spline 
       33   Measurement clear point       Spline 
       34   Start point                    Spline 
       40   Initial rotate timer           
    ================================ ============================ 
         47  
    						
    							
    ======Chapter 6=============================================== 
    PARM  D-NO 
       41   Cycle timer 
       43   Initial timer 
       45   Rotate speed increase time          0.5 seconds 
       46   Rotate speed decrease time          0.5 seconds 
       47   Reverse rotate speed increase time   0.5 seconds 
       48   Cut hold timer 
       49   Start delay timer             Pre-load 
       4A   1P timer                    1P 
       4B   Idle running measurement timer 
       50   Initial speed 
       51   Free run speed 
       52   Reduction speed 
       53   Torque speed 
       54   Reverse speed           Note: Depending upon work numbers 
       55   1P speed                  1P 
       60   Thread numbers for free run 
       61   Thread numbers for start torque   Start torque cut   Thread numbers 
       73   Motor torque               Nm 
       74   1P torque                 Nm  1P 
    ※ Values of D-No.10, 54 (CAL and reverse speed) will depend upon PARM01 →WORK 1 
    ~ PARM16→WORK16 respectively. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
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         48  
    						
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