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AllTrade Kawasaki 192V Cordless Circular Saw 840056 User Manual

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    							FOR CUSTOMER SERVICE
    POUR LE SERVICE APRÉS VENTE
    OU DU CONSOMMATEUR
    PARA EL SERVICIO
    PARA EL CONSUMIDOR1-800-590-3723
    Printed in China
    87-1904-60957
    KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., 
    U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. 
    CONSUMER INQUIRES SHOULD BE DIRECTED TO:
    ©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.
    1431 VIA PLATA
    LONG BEACH, CA 90810-1462 USA840056_19.2V Black Cordless Circular Saw
    _Rev 8/22/06
    THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,
    MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
    UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE
    TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
    IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE
    PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER
    SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING
    INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN 
    ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU
    WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:
    [email protected]. YOUR FEEDBACK IS VITAL TO US.
    19.2V BAT TERY-OPERATED
    CIRCULAR SAWINSTRUCTION MANUAL
    COMPONENT
    #840056 
    						
    							SECTION FIVE
    2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24
    CONGRATULATIONS!
    Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
    products at an affordable price, and we want you to be totally satisfied with your
    product and our Customer Service. If any help and advice is needed, please 
    contact us at 1-800-590-3723. Properly cared for, this tool will give you many 
    years of satisfaction.
    INTENDED USE
    This tool is intended for consumer use only. Your charger and/or adapter has been
    designed for charging batteries of the type approved and supplied with this tool.
    GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS
    READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to
    follow all instructions listed below may result in electric shock, fire and/or 
    serious personal injury.
    RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
    The safety instructions provided in this manual are not intended to cover all possible
    conditions and practices that may occur when operating, maintaining and cleaning
    power tools.
    Always use common sense and pay particular attention to all the DANGER, 
    WARNING, CAUTIONand NOTEstatements of this manual.
    This is the safety alert symbol. It is used to alert
    you to potential personal injury hazards. Obey all
    safety messages that follow this symbol to avoid
    possible injury or death.
    DANGERindicates an imminently hazardous 
    situation which, if not avoided, will result in death
    or serious injury.
    WARNINGindicates a potentially hazardous 
    situation which, if not avoided, could result in
    death or serious injury.
    2
    TABLE OF CONTENTS
    CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    SECTION ONE
    GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS  . . 2
    RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS  . . . . . . . . 2-3
    IMPORTANT SAFEGUARDS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    WORK AREA  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
    ELECTRICAL SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
    PERSONAL SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    TOOL USE AND CARE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
    SERVICE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
    SECTION TWO
    SPECIFIC SAFETY RULES AND/OR SYMBOLS  . . . . . . . . . . . . . . . . . . . 6-7
    SAFETY RULES FOR CIRCULAR SAW  . . . . . . . . . . . . . . . . . . . . . . 7-8
    CAUSES AND PREVENTION OF KICKBACK  . . . . . . . . . . . . . . . . . . 8-9
    SYMBOLS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
    SECTION THREE
    FUNCTIONAL DESCRIPTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
    BATTERY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
    REMOVING / ATTACHING BATTERY PACK  . . . . . . . . . . . . . . . . . . . 13
    CHARGER  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
    CHARGING BATTERY PACK  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
    ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
    ATTACHING / REMOVING BLADE  . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
    ADJUSTING THE DEPTH AND ANGLE  . . . . . . . . . . . . . . . . . . . . . . 16
    OPERATING THE CIRCULAR SAW  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
    OPERATING TRIGGER SWITCH  . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
    GENERAL CUTTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
    POCKET CUTTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
    SECTION FOUR
    MAINTENANCE AND CLEANING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
    ACCESSORIES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
    SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
    PROTECTING THE ENVIRONMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
    OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS  . . . . . . . . . . . . . . 20
    1 
    						
    							WORK AREA
    Keep your work area clean and well lit.Cluttered work benches and dark work
    areas may cause accidents or injury.
    Do not operate power tools in explosive areas, such as in the presence of 
    flammable liquids, gases or dust. Power tools create sparks which may ignite
    the dust or fumes.
    Keep bystanders, children and visitors away while operating a power tool.
    Distractions can cause you to lose control. 
    ELECTRICAL SAFETY
    Do not abuse the cord. Never use the cord to carry the tool. Keep the cord
    away from heat, oil, sharp edges, or moving parts. Replace damaged cords
    immediately.Damaged cords may create a fire.
    A battery operated tool with integral batteries or a separate battery pack
    must be recharged only with the specified charger for the battery.A charger
    that may be suitable for one type of battery may create a risk of fire when used with
    another battery.
    Use battery operated tool only with specifically designatedbattery pack.Use of
    any other batteries may create risk of fire.
    4
    CAUTIONindicates a potentially hazardous 
    situation which, if not avoided, may result in
    minor or moderate injury.
    CAUTIONused without the safety alert symbol
    indicates a potentially hazardous situation which,
    if not avoided, may result in property damage.
    NOTEprovides additional information that is useful
    for proper use and maintenance of this tool. If a
    NOTE is indicated make sure it is fully understood.
    IMPORTANT SAFEGUARDS
    People with electronic devices, such as pacemakers, should consult their
    physician(s) before using this product. Operation of electrical equipment in
    close proximity to a heart pacemaker could cause interference or failure of
    the pacemaker.
    WARNING:Some dust created by power sanding, sawing, grinding, drilling and
    other construction activities contains chemicals known to the State of California
    to cause cancer, birth defects or other reproductive harm.
    Some examples of these chemicals are:
    • Lead from lead-based paints. 
    • Crystalline silica from bricks and cement and other masonry products,
    and arsenic and chromium from chemically-treated lumber.
    Your risk from these exposures varies, depending on how often you do this type
    of work. To reduce your exposure to these chemicals: work in a well ventilated
    area, and work with approved safety equipment, such as dust masks that are
    specially designed to filter out microscopic particles.
    WARNING: Handling the power cord on corded products may expose you to
    lead, a chemical known to the State of California to cause cancer and birth
    defects or other reproductive harm.
    Wash hands after handling.
    SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
    3 
    						
    							When battery pack is not in use, keep it away from other metal objects like:
    paper clips, coins, keys, nails, screws, or other small metal objects that can
    make a connection from one terminal to another. Shorting the battery termi-
    nals together may cause sparks, burns or a fire.
    Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
    tools with sharp cutting edge are less likely to bind and are easier to control.
    Check for misalignment or binding of moving parts, breakage of parts, and any
    other condition that may affect the tool’s operation. If damaged, have the tool
    serviced before using.Many accidents are caused by poorly maintained tools.
    Use only accessories that are recommended by the manufacturer for your
    model.Accessories that may be suitable for one tool may create a risk of injury
    when used on another tool.
    SERVICE
    Tool service must be performed only by qualified repair personnel.Service or
    maintenance by unqualified personnel may result in a risk of injury. 
    When servicing a tool, use only identical replacement parts. Follow instructions
    in the Maintenance section of this manual. Use of unauthorized parts or failure to
    follow Maintenance Instructions may create a risk of shock or injury.
    SPECIFIC SAFETY RULES AND/OR SYMBOLS
    Keep hands away from cutting area and blade. Keep
    your second hand on auxiliary handle or motor housing. If both hands are
    holding the saw, they cannot be cut by the blade.
    Keep your body positioned to either side of the saw blade, but not in line with the
    saw blade. KICKBACK could cause the saw to jump backwards 
    (See “Causes and
    Prevention of Kickback”)
    .
    Do not reach underneath the work.The guard cannot protect you from the blade
    below the work.
    Check lower guard for proper closing before each use. Do not operate saw if
    lower guard does not move freely and close instantly. Never clamp or tie lower
    guard into the open position.If saw is accidentally dropped, lower guard may be
    bent. Raise the lower guard with the Retracting Handle and make sure it moves
    freely and does not touch the blade or any other part, in all angles and depths of cut.
    Check the operation and condition of the lower guard spring. If the guard and the
    spring are not operating properly, they must be serviced before use.Lower guard
    may operate sluggishly due to damaged parts, gummy deposits, or a buildup of debris.
    PERSONAL SAFETY
    Stay alert, watch what you are doing, and use common sense when operat-
    ing a power tool. Do not use tool while tired or under the influence of drugs,
    alcohol or medication.A moment of inattention while operating power tools
    may result in serious personal injury.
    Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
    Keep your hair, clothing, and gloves away from moving parts.Loose clothes,
    jewelry or long hair can be caught in moving parts. 
    Avoid accidental starting. Be sure switch is in the locked or “OFF” position
    before inserting battery pack. Carrying power tools with your finger on the
    switch or inserting battery pack into a tool with the power switch “ON”invites
    accidents.
    Remove adjusting keys or wrenches before turning the tool “ON”.A wrench
    or a key that is left attached to a rotating part of the tool may result in person-
    al injury.
    Do not overreach. Keep proper footing and balance at all times. Proper foot-
    ing and balance enable better control of the tool in unexpected situations.
    Use safety equipment. Always wear eye protection. Dust mask, non-skid safe-
    ty shoes, hard hat, or hearing protection must be used for appropriate conditions.TOOL USE AND CARE
    Use clamps or other practical ways to secure and support the workpiece to a 
    stable platform.Holding the work by hand or against your body is unstable and
    may lead to loss of control.
    Do not force tool. Use the correct tool for your application.The correct tool
    will do the job better and safer at the rate for which it is designed.
    Do not use the tool if the power switch does not turn it “ON” or “OFF”.A tool that
    cannot be controlled with the switch is dangerous and must be repaired.
    Disconnect battery pack from tool or place the switch in the locked or “OFF” posi-
    tion before making any adjustments, changing accessories, or storing the tool.
    Such preventative safety measures reduce the risk of starting the tool accidentally.
    Store idle tools out of reach of children and other untrained persons.Tools
    are dangerous in the hands of untrained users.
    56 
    						
    							Do not run the Cordless Circular Saw while carrying it at your side.A mov-
    ing blade could cause serious personal injury.
    Disconnect battery pack from tool and place the switch in the locked or
    “OFF”  position before making any assembly adjustments, changing acces-
    sories, performing any inspection, maintenance or cleaning procedures.Such
    preventive safety measures reduce the risk of starting the tool accidentally
    which could cause serious personal injury.
    Be extra careful when cutting in high or hard-to-reach locations. Avoid saw-
    ing overhead. Be on the lookout for hidden wires and falling debris.
    Do not use the Cordless Circular Saw if it has been damaged, left outdoors
    in the rain, snow, wet or damp environments, or immersed in liquid.
    Maintain labels and nameplates on the Cordless Circular Saw.These carry 
    important information. If unreadable or missing, contact Alltrade for a replacement.
    CAUSES AND PREVENTION OF KICKBACK
    Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an
    uncontrolled saw to lift up and out of the work piece toward the operator.
    When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and
    the motor reaction drives the unit rapidly back toward the operator.
    If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the
    blade can dig into the top surface of the wood causing the blade to climb out of the kerf
    and jump back toward the operator.
    Kickback is the result of tool misuse and/or incorrect operating procedures or 
    conditions and can be avoided by taking proper precautions as given below:Maintain a firm grip on the saw and position your body and arm in a way that
    allows you to resist KICKBACK forces.KICKBACK forces can be controlled by the
    operator, if proper precautions are taken.
    When blade is binding, or when interrupting a cut for any reason, release the
    trigger and hold the saw motionless in the material until the blade comes to a
    complete stop. Never attempt to remove the saw from the work or pull the saw
    backward while the blade is in motion or KICKBACK may occur.Investigate and
    take corrective actions to eliminate the cause of blade binding.
    When restarting a saw in the work piece, center the saw blade in the kerf and
    check that teeth are not engaged into the material. If saw blade is binding, it may
    walk up or KICKBACK from the work piece as the saw is restarted.
    8
    Lower guard should be retracted manually only for special cuts such as “Pocket
    Cuts” and “Compound Cuts.” Raise lower guard by Retracting Handle. As soon
    as the blade enters the material, lower guard must be released.For all other saw-
    ing, the lower guard should operate automatically.
    Always observe that the lower guard is covering the blade before placing saw
    down on bench or floor.An unprotected, coasting blade will cause the saw to walk
    backwards, cutting whatever is in its path. Be aware of the time it takes for the blade
    to stop after the switch is released.
    NEVER hold piece being cut in your hands or across your leg.It is important to
    support the work properly to minimize body exposure, blade binding, or loss of control.
    Hold tool by insulated gripping surfaces when performing an operation where the
    cutting tool may contact hidden wiring.Contact with a “live” wire will also make
    exposed metal parts of the tool “live” and shock the operator.
    When ripping always use a rip fence or straight edge guide.This improves the
    accuracy of the cut and reduces the chance for blade binding.
    Always use blades with correct size and shape (diamond vs. round) arbor holes.
    Blades that do not match the mounting hardware of the saw will run eccentrically,
    causing loss of control.
    Never use damaged or incorrect blade washers or bolts. The blade washers and
    bolts were specifically designed for your saw, for optimum performance and safety
    of operation.
    SAFETY RULES FOR CIRCULAR SAW
    NEVER assume the blade has stopped just because the trigger has been
    released.Blades may continue moving even after the motor stops.
    Always wear safety goggles or eye protection when using this tool. Use a
    dust mask or respirator for applications which generate dust. This saw may
    throw up debris that could lodge in the eyes causing severe pain or injury.
    Inspect the bolts and blade washers before each use.Damaged or incorrect
    bolts or blade washers can cause injury. 
    When using the Circular Saw, always maintain a firm grip on the tool with
    both hands. Never put your hands or feet in the cutting area. Do not grasp
    the tool or place your hands too close to the blade.Keep your hands well away
    from the blade. Never reach underneath the tool while the blade is in motion.
    Do not use your legs or feet to stabilize the work piece. 
    Keep the handle of the Cordless Circular Saw dry, clean and free from oil and
    grease.
    7 
    						
    							9
    FUNCTIONAL DESCRIPTION
    Be aware that this tool is always in an operating condition
    because it does not have to be plugged into an electrical outlet.Always turn
    the switch “OFF”and remove the battery pack before changing bits.
    CONTROLS AND 
    COMPONENTS:
    1. Battery Pack
    2. Release Buttons 
    on Each Side
    3. 120V AC Adapter
    4. Charger
    5. LED Charging Indicators
    6. Saw Shoe
    7. Trigger Switch
    8. Lock-Off Button
    9. Rubber Grip
    10
    Support large panels to minimize the risk of blade pinching and KICKBACK. Large
    panels tend to sag under their own weight. Supports must be placed under the panel
    on both sides, near the line of cut and near the edge of the panel.
    Do not use dull or damaged blade.Unsharpened or improperly set blades produce
    narrow kerf causing excessive friction, blade binding and KICKBACK.
    Blade depth and bevel adjusting locking levers must be tight and secure before
    making cut.If blade adjustment shifts while cutting, it will cause binding and KICK-
    BACK.
    Use extra caution when making a “Pocket Cut” into existing walls or other blind
    areas.The protruding blade may cut objects that can cause KICKBACK.
    SYMBOLS
    IMPORTANT: Some of the following symbols may be used on your tool. Please
    study them and learn their meaning. Proper interpretation of these symbols will
    allow you to operate the tool better and safer.
    SYMBOL NAME EXPLANATION
    V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight
    Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation
    min Minutes Times Seconds Time
    Diameter Size of Drill Bits, 
    Grinding Wheels, etc.
    No load speed No-load Rotational Speed
    .../min Revolutions per Minute Revolutions, Surface Speed, 
    Strokes, etc. per Minute
    1,2,3, … Ring Selector Settings Speed, Torque or Position Settings
    ACCESSORIES:
    10. Saw Blades (2)
    11. Rip Fence GuideCOMPONENT MODEL NUMBERBATTERY PACK 690071CHARGER 690507SAW BLADES 690086
    12
    3
    10
    11
    6
    7
    8
    9
    4
    5 
    						
    							BATTERY
    Before using battery pack, please read carefully all instruc-
    tions and cautionarymarkings on battery pack, battery
    charger and product using battery.
    Do not incinerate the battery pack even if it is severely
    damaged or is completely worn out.The battery pack can
    explode. 
    Do not carry battery packs in aprons, pockets, or tool boxes, product kit
    boxes, drawers, etc. with loose metal objects.Battery pack terminals could
    be short circuited causing damage to the battery pack, severe burns or fire.
    The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic
    material by the Environmental Protection Agency.Before disposing of dam-
    aged or worn out Ni-Cad battery packs, check with your State Environmental
    Protection Agency to find out about special restrictions on the disposal of these
    battery packs, take them to your local recycling center for proper disposal, or
    call 1-800-822-8837.
    The battery is not fully charged. Before first use, the battery pack requires 
    8-10 hours charge time to be fully charged. Subsequent recharging needs 3
    hours for the battery to be fully charged. 
    Always switch to a fresh battery when tool performance begins to diminish.
    Severe heat is most destructive to a battery; the more heat generated, the faster
    the battery loses power. A battery that gets too hot can have a shortened life. 
    Never over-discharge a battery by using the tool even after tool performance
    has decreased.Do not attempt to discharge a tool’s battery by continuing to
    pull on the tool trigger. When tool performance begins to diminish, stop the tool
    and recharge the battery for optimal performance.
    Charge battery pack at ambient temperatures between 50° F – 104° F. 
    Store tool and battery pack in locations where temperatures will not exceed
    120°F. This is important to prevent serious damage to the battery cells.
    The battery pack should always be recharged when the Cordless Circular Saw
    begins to run slowly. 
    When battery pack is not in use, keep it away from other metal objects such as
    paper clips, coins, keys, nails, screws or other small metal objects that can
    make a connection from one terminal to another.Shorting the battery terminals
    together may cause sparks, burns, or fire. 
    CONTROL FEATURES:BEVEL 
    LEVELING 
    KNOBThis knob controls the beveling 
    of your cut. DEPTH 
    ADJUSTMENT KNOB
    This knob controls the depth of
    your cut. 
    BLADE SAFETY 
    LOCK BUTTON
    This button locks the blade in position
    and prevents it from moving.
    RIP FENCE
    The scaled rip fence guides the
    saw to cut exactly along the edge
    of work piece, making straight and
    accurate parallel cuts.
    RIP FENCE LOCK KNOB
    This knob secures the rip fence in place.
    11
    ® 
    						
    							CHARGING BATTERY PACK
    CHARGE BATTERY PACK:
    1. Make sure the trigger 
    on the Cordless Circular
    Saw is in the “OFF”
    position and remove the
    battery pack from the
    Cordless Circular Saw.
    2. Plug 120V AC Adapter 
    into household outlet 
    and into side of battery 
    charger. Insert battery 
    pack into battery charger. 
    When the battery is
    placed in the charger, the
    red LED indicator light will remain on.
    3. When fully charged, reattach battery pack onto Cordless Circular Saw, 
    making certain latches fasten securely. Cordless Circular Saw will not 
    operate properly if the battery pack is not seated properly.
    ASSEMBLY
    Always remove battery pack before installing or removing blade.
    When removing the blade from the tool, avoid contact with skin and use
    proper protective gloves when grasping the blade or accessory.Accessories
    may be hot after prolonged use.
    14
    REMOVING / ATTACHING BATTERY PACK
    REMOVE BATTERY PACK:
    1. Press both release 
    buttons on either 
    side of the Cordless
    Circular Saw to release
    the battery pack.
    2. Pull battery pack free of
    Cordless Circular Saw.
    ATTACH BATTERY PACK:
    1. Align the raised portion
    of the battery pack with
    the groove in the 
    battery compartment of the Cordless Circular Saw.
    2. Press the battery pack into place. Make sure the latches are securely fastened.
    Do not use the Cordless Circular Saw if the battery pack is not seated properly. 
    CHARGER
    Before using battery charger, please read carefully all
    instructions and cautionary markings on battery charger, battery pack and
    product using battery.
    The charger will not automatically turn “OFF” when the
    battery pack is fully charged.The charging indicator light will remain “ON”
    until the charger is disconnected from the electrical outlet. 
    Use only the charger which accompanied your product or direct replacement as
    listed in this manual. Do not substitute any other charger. Use only Alltrade
    approved chargers with your product.
    Do not disassemble charger.
    Do not use charger if it has been damaged, left outdoors in the rain, snow, wet
    or damp environments, or immersed in liquid.
    The battery pack and charger heat during charging. Place the charger on a flat, 
    non-flammable surface away from flammable materials with at least four inches of
    clearance to allow proper air circulation around the charger and battery pack.
    When the battery pack requires recharging, a 3 hour charge allows the tool to
    operate at full power.A charging indicator light on the charger will illuminate to
    show that charging is taking place. 
    13
    RELEASE 
    BUTTON
    BATTERY PACK
    120V AC 
    ADAPTER
    LED LIGHT
    BATTERY
    CHARGER 
    						
    							ATTACHING THE BLADE:
    1. Remove the battery pack.
    2. Retract the lower guard (see Fig. 1).
    3. Slip the blade into place (see Fig. 2).
    4. Put clamp washers and clamping 
    screw loosely in position.
    5. Use the wrench to tighten the 
    clamping screw while pressing 
    down on the clamping knob 
    (see Fig. 3 and Fig. 4).
    6. Remove wrench.
    7. Replace the battery pack. 
    ADJUSTING DEPTH AND ANGLE
    ADJUST CUTTING DEPTH:
    1. Remove the battery pack.
    2. Hold the saw firmly and loosen the
    depth adjustment knob by turning 
    it counter-clockwise.
    3. Move the shoe to obtain the desired
    depth of cut.
    4. Tighten depth adjustment knob
    securely by turning clockwise 
    before operating the saw.
    ADJUST BEVEL ANGLE:
    1. Remove the battery pack. 
    2. Loosen the bevel angle knob by
    turning it counter-clockwise.
    3. Adjust the angle of your cut.
    4. Tighten the angle knob securely 
    by turning clockwise.
    15
    ATTACHING / REMOVING BLADE
    If the blade clamp screw will not loosen enough to allow
    blade installation, tap gently on the end of the wrench with a mallet until the
    clamp screw breaks free.
    REMOVING THE BLADE:
    1. Remove the battery pack.
    2. Use the wrench to loosen the 
    clamping screw while pressing 
    down on the blade safety lock 
    button (see Fig. 3 and Fig. 4).
    3. Remove the blade.
    4. Tighten the blade clamp 
    screw back into place. 
    5. Remove wrench.
    6. Replace the battery pack. 
    FIG. 1 FIG. 2
    FIG. 3
    LOOSEN: 
    CLOCKWISETIGHTEN: 
    COUNTER-CLOCKWISE
    FIG. 4
    45º
    DEPTH 
    ADJUSTMENT 
    KNOBBEVEL 
    ANGLE 
    KNOB
    16 
    						
    							• Put on eye protection.
    • Clear the saw of any foreign material.
    • Make sure the work piece is held securely in place. Hold smaller pieces in a vise
    or attach to the workbench with clamps.
    • Mark out the line to be cut so it is easily visible.
    • Check the lower guard for damage. If damaged, do not use tool.
    • Always use the right blade for the material.
    • Make sure all bolts, screws and locking levers are secure before starting tool.
    • Pull the trigger to start the saw.
    • Set the shoe against the work piece.
    • When the blade reaches full speed, slowly feed the blade into the work piece.
    When the blade starts cutting, release the blade guard.
    POCKET CUTTING
    If the blade binds, release the trigger immediately. Do
    not move the saw until the blade comes to a complete stop. Find the cause of
    the binding before starting the saw again.
    If the blade becomes pinched, twisted, misaligned or
    bound, it will stall and lift up out of the work piece, suddenly jerking back
    toward the operator.This reaction is referred to as KICKBACK. 
    • Mark out the line to be cut so it is
    easily visible.
    • Start inside the area to be cut out.
    • Set the shoe against the work
    piece at an angle.
    • Lift the blade guard.
    • Pull the trigger to start the saw.
    • When the blade reaches full
    speed, slowly feed the blade into
    the work piece. When the blade
    starts cutting, release the blade
    guard.
    18
    OPERATING THE CIRCULAR SAW
    Never tape the trigger switch down to provide 
    continuous high speed.The tool may fail under such conditions causing fire 
    or personal injury.
    The lock-off button helps prevent accidental starting.
    This button can be pressed from either side.OPERATING THE TRIGGER SWITCH
    THIS TOOL IS CONTROLLED BY A
    TRIGGER SWITCH:
    • Press the lock-off button, then pull
    the “ON/OFF”trigger to turn the
    Circular Saw “ON”. To turn the
    Circular Saw “OFF”, release the
    trigger switch. The lock-off button
    will automatically reset.
    GENERAL CUTTING
    Always hold the saw in front of you and away from your body. Keep your
    hands and feet well away from the work piece. 
    Never feed the blade into the work piece until the blade is at full speed. 
    If the blade is not at full speed, the saw may kick back causing serious 
    personal injury. 
    Do not force the saw. Excessive force may result in a 
    broken blade.Use only enough pressure to keep the saw moving through the
    work piece.
    17LOCK-OFF BUTTON
    TRIGGER SWITCH 
    						
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