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compaq armada 110 User Manual

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    							4–4Maintenance and Service Guide
    Removal and Replacement Preliminaries
    4.4 Preventing Electrostatic Damage
    Many electronic components are sensitive to electrostatic 
    discharge (ESD). Circuitry design and structure determine the 
    degree of sensitivity. Networks built into many integrated circuits 
    provide some protection, but in many cases the discharge contains 
    enough power to alter device parameters or melt silicon junctions.
    A sudden discharge of static electricity from a finger or other 
    conductor can destroy static-sensitive devices or microcircuitry. 
    Often the spark is neither felt nor heard, but damage occurs. An 
    electronic device exposed to electrostatic discharge may not be 
    affected at all and can work perfectly throughout a normal cycle. 
    It may function normally for a while, then degrade in the internal 
    layers, reducing its life expectancy.
    4.5 Packaging and Transporting 
    Precautions
    Use the following grounding precautions when packaging and 
    transporting equipment:
    To avoid hand contact, transport products in static-safe 
    containers such as tubes, bags, or boxes.
    Protect all electrostatic-sensitive parts and assemblies with 
    conductive or approved containers or packaging.
    Keep electrostatic-sensitive parts in their containers until they 
    arrive at static-free workstations.
    Place items on a grounded surface before removing them 
    from their container.
    Always be properly grounded when touching a sensitive 
    component or assembly. 
    						
    							Removal and Replacement Preliminaries
    Maintenance and Service Guide4–5
    Place reusable electrostatic-sensitive parts from assemblies in 
    protective packaging or non-conductive foam.
    Use transporters and conveyers made of antistatic belts and 
    roller bushings. Ensure that mechanized equipment used for 
    moving materials is wired to ground, and that proper 
    materials were selected to avoid static charging. When 
    grounding is not possible, use an ionizer to dissipate electric 
    charges.
    4.6 Workstation Precautions
    Use the following grounding precautions at workstations:
    Cover the workstation with approved static-dissipative 
    material (refer to Table 4-2).
    Use a wrist strap connected to a properly grounded work 
    surface and use properly grounded tools and equipment.
    Use conductive field service tools, such as cutters, 
    screwdrivers, and vacuums.
    When using fixtures that must directly contact dissipative 
    surfaces, use fixtures made of static-safe materials only.
    Keep the work area free of nonconductive materials such as 
    ordinary plastic assembly aids and Styrofoam.
    Handle electrostatic-sensitive components, parts, and 
    assemblies by the case or PCM laminate. Handle them only at 
    static-free workstations.
    Avoid contact with pins, leads, or circuitry.
    Turn off power and input signals before inserting or removing 
    connectors or test equipment. 
    						
    							4–6Maintenance and Service Guide
    Removal and Replacement Preliminaries
    4.7 Grounding Equipment and Methods
    Grounding equipment must include either a wrist strap or a foot 
    strap at a grounded workstation.
    When seated, wear a wrist strap connected to a grounded 
    system. Wrist straps are flexible straps with a minimum of 
    one megaohm ±10% resistance in the ground cords. To 
    provide proper ground, wear a strap snug against the skin at 
    all times. On grounded mats with banana-plug connectors, 
    connect a wrist strap with alligator clips.
    When standing, use foot straps and a grounded floor mat. 
    Foot straps (heel, toe, or boot straps) can be used at standing 
    workstations and are compatible with most types of shoes or 
    boots. On conductive floors or dissipative floor mats, use 
    them on both feet with a minimum of one-megaohm 
    resistance between the operator and ground. To be effective, 
    the conductive strips must be worn in contact with the skin.
    Other grounding equipment recommended for use in 
    preventing electrostatic damage includes:
    Antistatic tape
    Antistatic smocks, aprons, or sleeve protectors
    Conductive bins and other assembly or soldering aids
    Non-conductive foam
    Conductive tabletop workstations with ground cord of 
    one-megaohm resistance
    Static-dissipative table or floor mats with hard tie to ground
    Field service kits
    Static awareness labels
    Material-handling packages 
    						
    							Removal and Replacement Preliminaries
    Maintenance and Service Guide4–7
    Non-conductive plastic bags, tubes, or boxes
    Metal tote boxes
    Electrostatic voltage levels and protective materials
    Table 4-1 shows how humidity affects the electrostatic voltage 
    levels generated by different activities.
    Table 4-2 lists the shielding protection provided by antistatic bags 
    and floor mats.
    Ta b l e  4 - 1
    Typical Electrostatic Voltage Levels
    Relative Humidity
    Event 10% 40% 55%
    Walking across carpet 35,000 V 15,000 V 7,500 V
    Walking across vinyl floor 12,000 V  5,000 V 3,000 V
    Motions of bench worker 6,000 V 800 V 400 V
    Removing DIPS from plastic tube 2,000 V 700 V 400 V
    Removing DIPS from vinyl tray 11,500 V 4,000 V 2,000 V
    Removing DIPS from Styrofoam 14,500 V 5,000 V 3,500 V
    Removing bubble pack from PCB 26,500 V 20,000 V 7,000 V
    Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V
    ✎A product can be degraded by as little as 700 volts.
    Table 4-2
    Static-Shielding Materials
    Material Use Voltage Protection Level
    Antistatic plastic Bags 1,500 V
    Carbon-loaded plastic  Floor mats 7,500 V
    Metallized laminate Floor mats 5,000 V 
    						
    							Maintenance and Service Guide5–1
    5
    Removal and Replacement
    Procedures
    This chapter provides removal and replacement procedures.
    All screws removed during disassembly are P0 Phillips screws. 
    There are four different sized screws that must be removed and 
    replaced when servicing the computer. Make special note of the 
    size and location of each screw during removal and replacement.
    Refer to Appendix C, “Screw Listing,” for detailed information 
    on screw sizes, locations, and usage. 
    						
    							5–2Maintenance and Service Guide
    Removal and Replacement Procedures
    5.1 Serial Number
    Report the computer serial number to Compaq when requesting 
    information or ordering spare parts. The serial number is located 
    on the bottom of the computer (Figure 5-1).
    Figure 5–1: Serial Number Location 
    						
    							Removal and Replacement Procedures
    Maintenance and Service Guide5–3
    5.2 Disassembly Sequence Chart
    Use the chart below to determine the section number to be 
    referenced when removing computer components.
    Table 5-1
    Disassembly Sequence Chart
    Section Description# of Screws 
    Removed
    5.3 Preparing the computer for disassembly 0
    5.4 Computer feet 0
    5.5 LED cover 0
    5.6 Keyboard 2
    5.7 Optical drive 1
    5.8 Display 7
    5.9 Heat sink 5
    5.10 Processor 0
    5.11 Top cover 15
    5.12 Diskette drive 2
    5.13 TouchPad 1
    5.14 Hard drive
    Hard drive bracket3
    5.15 Disk cell Real Time Clock (RTC) battery 0
    5.16 Fan
    Fan bracket2
    5.17 System board
    Optical drive alignment rail7 
    						
    							5–4Maintenance and Service Guide
    Removal and Replacement Procedures
    5.3 Preparing the Computer for 
    Disassembly
    Perform the following steps before disassembling the computer. 
    Consult the computer Hardware Guide for instructions on the 
    following steps:
    1. Turn off the computer.
    2. Disconnect the AC Adapter and all external devices.
    3. Remove any battery packs inserted into the computer.
    4. Remove the memory expansion compartment cover. 
    						
    							Removal and Replacement Procedures
    Maintenance and Service Guide5–5
    5.4 Computer Feet
    The computer feet are adhesive-backed rubber pads. The 
    computer feet are included in the Plastics Kit (spare part number 
    233562-001). Refer to Figure 5-2 for the computer feet locations.
    Figure 5–2: Replacing the Computer Feet
    Computer Feet
    Spare Part Number Information
    Plastics kit, includes: Spare part number 233562-001
    Left hinge cover Computer feet
    Right hinge cover RJ-45 cover
    Mini PCI slot cover RJ-11 cover
    Memory expansion compartment cover 
    						
    							5–6Maintenance and Service Guide
    Removal and Replacement Procedures
    5.5 LED Cover
    1. Prepare the computer for disassembly (Section 5.3).
    2. Turn the computer top side up with the front facing you.
    3. Open the computer.
    4. Lift up the left edge of the LED cover 1 (Figure 5-3).
    5. Lift up the front edge of the LED cover from left to right 2.
    6. Lift the LED cover straight up to remove it.
    Figure 5–3: Removing the LED Cover
    Reverse the above procedure to install the LED cover.
    LED Cover
    Spare Part Number Information
    LED cover 233559-001 
    						
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