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GE Cpv10mp8 Manual

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    							Valve terminals CPV, Compact Performance 
    						
    							Subject to change – 2018/022 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Key features
    InnovativeVersatileReliableEasy to mount
    Cubic design for exceptional
    performance and low weight
    Low installation and bus
    connection costs
    Ideal for decentralised machines
    and system structures, for example
    – in handling technology
    – in conveyor technology
    – in the packaging industry
    – in sorting systems
    – in upstream machine functions
    Integrated diagnostics, condition
    monitoring (Fieldbus Direct)
    A string extension for Fieldbus
    Direct of 8 … 32 inputs and 8 … 32
    outputs is possible without any
    difficulty (version-dependent)Flexible and cost-effective
    connection of 2 to 8 valve slices
    Highly flexible thanks to:
    – various pneumatic functions
    (valve variants)
    – different pressure ranges
    – vacuum switches
    – integrated vacuum generation
    – relay plates with floating
    electrical outputs
    Separator plates for creating
    pressure zones
    Valves with integrated separation of
    ducts 1 and 11
    Blanking plates for future
    expansionLED displays
    Manual overrides for valves
    Protection class to IP65
    Protection class IP65 also in con­
    junction with pneumatic multiple
    connector plate for control cabinet
    assembly
    CE mark
    ATEX certification 
    (see Technical Data)Ready-to-install and tested unit
    Lower selection, ordering, installa­
    tion and commissioning costs
    Secure mounting on wall or H-rail
    Pneumatic multiple connector plate
    – fast assembly without the need to
    replace the connected tubing
    Optimised assembly for control
    cabinets 
    						
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    Valve terminals CPV, Compact Performance
    Key features
    CPV – The benefits at a glance
    The CPV valve terminal has a unique
    design. It provides the flexible com­
    bination of pneumatic performance,
    electrical connection technologies and
    a wide range of mounting options. The
    pneumatic multiple connector plate
    supports space-saving installation in
    control cabinets. In many cases the
    valve terminal can be installed in the
    previously unused wall area of the
    control cabinet. There is no need to
    connect the valves in the control
    cabinet. All tube couplings can be laid
    externally. Instead of individual holes,the pneumatic multiple connector
    plate requires only one rectangular
    cutout.
    The generously sized flow ducts and
    powerful flat plate silencers ensure
    high flow rates.
    All valves are in the form of valve
    slices. They are optimised for flow
    performance and are also extremely
    compact. Two functions per valve slice
    (e.g. 2x 3/2-way valves) mean that
    twice the component density can be
    achieved. This saves space and
    reduces costs.The cubic design permits exceptional
    performance yet a comparatively low
    weight. The benefits of this design are
    obvious when the valve terminal is
    used on a drive in a moving
    installation.
    However, robustness must not be
    sacrificed in favour of compactness.
    The connecting threads and mounting
    attachments are metal.
    The manual override for the valves can
    be adapted for different operating
    situations. If, for example, a detenting
    manual override is required for
    setting-up mode, the manual overridecan be easily converted for that
    application in a way that rules out
    operational errors.
    The clear, large labelling system also
    contributes to the safe operation of
    the valve terminal.
    A particular plus is the range of elec­
    trical connection technologies sup­
    ported. All types of valve actuation are
    possible, from individual valve con­
    nections up to bus systems with versa­
    tile expansion options. The integration
    of electrical input and output modules
    permits cost-effective solutions within
    the different installation concepts.
    The design principle
    The cubic design provides a clearly
    assigned function on each side. Thus,
    for example, the electrical connection
    is mounted on the top.An optional inscription label holder
    can be placed on the front of the valve
    terminal.
    The different combination options en­
    sure the optimum solution for the task
    at hand.Compressed air supply connections
    on the left, right or underneath
    Pneumatic working lines and
    function blocks (vertical stacking)
    underneathManual operation/identification
    on the front
    Electrical connection surface
    on the top
    Mounting surface at the back or
    the front via a pneumatic multiple
    connector plate 
    						
    							Subject to change – 2018/024 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Key features
    Main features
    Inscription labels
    Reduced downtimes:
    On-the-spot diagnostics via LEDs
    Robust metal thread or
    pre-assembled QS connectors
    Comprehensive range of valve functions,
    pressure zone creation, blanking plates
    Simple electrical connections:
    – Individual connection/ET200X/ET200pro
    – Multi-pin plug
    – AS-interface
    – I-Port interface/IO-Link
    – Installation system CP/CPI
    – Fieldbus Direct
    Operating voltage connection
    Quick mounting:
    – Directly using screws
    – On an H-rail
    – Via the pneumatic multiple connector
    plate
    Reliable operation:
    Manual override, non-detenting, detenting
    or blocked
    Width
    – 10 mm
    – 14 mm
    – 18 mm
    Equipment options
    Valve functions
    5/2-way valve, single solenoid
    5/2-way valve (with duct separation
    1, 11), single solenoid
    5/2-way valve, single solenoid,
    fast-switching
    5/2-way valve, double solenoid
    5/2-way valve (with duct separation
    1, 11), double-solenoid
    2x 3/2-way valve, normally closed
    2x 3/2-way valve (with duct
    separation 1, 11), normally closed2x 3/2-way valve, normally open
    2x 3/2-way valve (with duct
    separation 1, 11), normally open
    2x 3/2-way valve, 1x normally
    open, 1x closed
    2x 3/2-way valve, (with duct
    separation 1, 11) 1x normally
    open, 1x closed
    2x 3/2-way valve, normally closed,
    integrated back pressure protection5/3-way valve, mid-position closed
    2x 2/2-way valve, normally closed
    2x 2/2-way valve (with duct
    separation 1, 11), normally closed
    2x 2/2-way valve, 1x normally
    open, 1x closed
    2x 2/2-way valve, (with duct
    separation 1, 11) 1x normally
    open, 1x closedVacuum generator
    Vacuum generator and 2/2-way
    valve with ejector pulse
    On some terminals a relay plate
    with two floating contacts can be
    chosen instead of a valve sub-base
    Special features
    Individual connectionElectrical connection for ET200X/ET200proMulti-pin plug connection
    2 … 8 valve positions,
    max. 16 solenoid coils8 valve positions,
    max. 16 solenoid coils4, 6 or 8 valve positions,
    max. 16 solenoid coils
    -H-Note
    A moulded seal is required for the
    valve terminal CPV10-ET200pro in
    order to achieve the IP protection
    class.The moulded seal CPV10-…-GE-8
    or CPV14-…-GE-8 must be ordered
    separately.
    AS-interfaceI-Port interface/IO-LinkInstallation system CP/CPIFieldbus Direct
    2, 4 or 8 valve positions,
    max. 8 solenoid coils
    4 or 8 inputs for 4 or 8 valve
    positions8 valve positions, 
    max. 16 solenoid coils
    Direct connection to the CTEU/CTEL
    installation system from Festo
    (I-Port)
    Connection to an IO-Link master4, 6 or 8 valve positions,
    max. 16 solenoid coils
    CP/CPI string extension enables
    further valve terminals and I/O
    modules with CP/CPI function to be
    connected8 valve positions,
    max. 16 solenoid coils
    CP/CPI string extension enables
    further valve terminals and I/O
    modules with CP/CPI functions to
    be connected 
    						
    							2018/02  – Subject to change5 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Key features
    Electrical connections
    Individual connection (valve manifold)
    Connection is independent of the
    control technology used and is flexible
    thanks to pre-assembled cables. This
    ensures correct polarity during
    installation. The connector plug is
    equipped with an LED that indicates
    switching status, and an overvoltageprotective circuit. It also features a
    built-in current reduction circuit.
    Individual connection permits the
    selection of 2 to 16 solenoid coils
    (divided between 2 to 8 valve slices,
    odd numbers also possible).An intrinsically safe version rounds off
    the range.
    Additional information
    Internet: cpv10-ex-vi
    ET200X/ET200pro pneumatic interface for CPV10 and CPV14
    Adaptation of the CPV valve manifold
    to the input/output module
    ET200X/ET200pro from Siemens:
    the combination of the functional
    module of the ET200X/ET200pro and
    the pneumatic functions of the CPV
    valve manifold provides a highly
    integratable automation solution
    for systems using electrical and
    pneumatic drives with:8 valve slices for up to 16 CPV
    valves
    Fast and secure contacting to IP65
    CPV10 and CPV14 valve manifold
    Not permitted for CPV10-EX-VI
    High IP65/IP67 protection
    Modular design
    Multi-pin plug connection
    Control signals from the controller to
    the valve terminal are transmitted via
    a pre-assembled multi-wire cable,
    which substantially reducesinstallation time. The current
    reduction circuit for the valves is also
    integrated in the multi-pin plug
    connection.This valve terminal can be equipped
    with 4 to 16 solenoid coils (4, 6 or
    8 valve slices).
    AS-interface connection
    A special feature of the AS-interface is
    the simultaneous transmission of
    data and supply power via a two-wire
    cable. The encoded cable profile
    prevents connection with incorrect
    polarity. If the valves have to be
    disconnected from mains power in an
    emergency, they can also be supplied
    with electrical power via a separate
    connection. Two versions are
    available for valve terminals for A/B
    operation.The valve terminal with AS-interface is
    available in the following versions:
    Without inputs, with two or four
    valve slices (max. 4 solenoid coils)
    and additional power supply
    With four inputs and four valve
    slices (max. 8 solenoid coils)
    With four or eight inputs and four or
    eight valve slices (max. 8 solenoid
    coils) and additional power supplyWith four or eight inputs and four or
    eight valve modules incl. vacant po­
    sition or vacant positions and addi­
    tional power supply (max. 6 solen­
    oid coils for A/B mode in accord­
    ance with SPEC.2.1, max. 8 solen­
    oid coils for A/B mode in accord­
    ance with SPEC. 3.0 with Profile
    7.A.7)
    Additional information
     Internet: as-interface
    -H-Note
    Valve terminals to SPEC.2.1 cannot
    be operated on a master to
    SPEC.3.0 with profile 7.A.7. 
    						
    							Subject to change – 2018/026 Internet: www.festo.com/catalogue/...
    Valve terminal CPV, Compact Performance
    Selection and development
    Electrical connections
    I-Port interface/IO-Link, CTEL installation system
    A CTEL system consists of the CTEL
    master and the devices with I-Port
    interface, which are connected
    together using special connecting
    cables. This permits a decentralised
    layout of the devices. This means
    that the valve terminals and
    I/O modules with I-Port interface
    (devices) can be mounted very close
    to the cylinders to be controlled.
    This reduces the length of the air
    supply lines used, which minimises
    flow losses and pressurisation and
    venting times.
    The I-Port interface from Festo is
    based on IO-Link and is compatible
    with IO-Link in certain areas.
    The connection type corresponds to
    a star topology. In other words, only
    one module or valve terminal can be
    connected to each I-Port.As well as communication, the I-Port
    interfaces also handle the power
    supply for the connected devices.
    The maximum length of a string is
    20 m.
    The restrictions compared to IO-Link
    include:
    Permanently set baud rate of
    230.4 kbps
    SIO mode is not supported
    Max. 32 bytes of input data and
    32 bytes of output data
    Only one dump of the master
    commands is used
    "Festo plug & work" principle,
    configuration via IODD is not sup­
    ported.
    More information
     Internet: cteu
     Internet: cpx
     Internet: cecc
    I-Port interface/IO-Link, CTEU system
    CTEU is a system for compact
    connection of a valve terminal to
    different fieldbus standards such as
    Profibus and DeviceNet.
    The fieldbus node is mounted
    directly on the I-Port interface of the
    valve terminal.
    This makes it easier to switch
    between the fieldbus protocols than
    with Fieldbus Direct, however there
    is no way of connecting I/O modules
    to the fieldbus nodes (as with the
    CPI string extension).The following fieldbus protocols are
    supported:
    DeviceNet
    Profibus DP
    CANopen
    CC-Link
    EtherCAT
    More information
     Internet: cteu 
    						
    							2018/02  – Subject to change7 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Key features
    Electrical connections
    Installation system CP/CPI
    Valve terminals with CP connection
    are intended for connection to higher-
    order bus nodes or to control blocks.
    A bus node or control block also en­
    ables the connection of decentralised
    input/output units. The following bus
    protocols are supported:
    PROFIBUS DP
    INTERBUS
    DeviceNet
    CANopen
    CC-Link
    EtherNet/IP
    PROFINET
    POWERLINK
    EtherCAT
    Sercos IIIFour strings with up to 32 inputs and
    32 outputs (version-dependent) can
    be connected to a bus node or control
    block. The CPV valve terminal is
    treated like an output module with up
    to 8 outputs (4, 6 or 8 valve slices or
    4 to 16 solenoid coils per terminal).
    The connecting cables transmit all re­
    quired electrical signals (control sig­
    nals, operating voltage for the internal
    electronics of the modules and load
    voltage supply for connected valves).
    Additional information
     Internet: ctec
    Fieldbus Direct
    FieldbusFieldbus Direct is a system for the
    compact connection of a CPV or
    CPV-SC valve terminal to different
    fieldbus standards such as PROFIBUS
    and DeviceNet.
    The fieldbus node is directly inte­
    grated in the electrical interface of the
    valve terminal and therefore takes up
    only a minimal amount of space.
    The CPI string extension option allows
    the functions and components of the
    CPI system to be used.The new high-performance CPI string
    extension offers up to 4 supplemen­
    tary CPI modules, combined with CP or
    CPI-compatible valve terminals for ex­
    tension purposes. The Fieldbus Direct
    system can be expanded by 8 … 32
    inputs and 8 … 32 outputs without
    any difficulty. 
    						
    							Subject to change – 2018/028 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Selection and development
    Valve terminal configuratorOnline via:  www.festo.com
    The appropriate valve terminal can be
    chosen quickly and easily using the
    online catalogue. This includes an
    easy-to-use valve terminal configura­
    tor, which makes it much easier to
    find the right product.The valve terminals are fully as­
    sembled according to your order spec­
    ification and are individually tested.
    This reduces assembly and
    installation time to a minimum.You order a valve terminal CPV using
    the order code.
    Ordering system for CPV
     Internet: cpv
    2D/3D CAD dataOnline via:  www.festo.com
    You can request the CAD data for a
    valve terminal you have configured. To
    do so, perform the product search as
    described above. Go to the shopping
    basket and click on the CAD icon(compass). On the next page you can
    generate a 3D preview or request
    another data format of your choice by
    e-mail. 
    						
    							2018/02  – Subject to change9 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Peripherals overview
    Overview – CPV valve terminal
    92
    5 4
    6
    7 8
    31
    aJ aA aB
    aC
    1Basic electrical unit (Fieldbus
    Direct, CP/CPI installation
    system, I-Port interface/IO-Link,
    AS-interface, multi-pin plug,
    individual connection)
    2Right-hand end plate with flat
    plate silencer3Comprehensive range of valve
    functions
    4Right-hand end plate (threaded
    connections not in conjunction
    with pneumatic multiple
    connector plate)
    5Holder for inscription label
    6QS push-in connectors7Function block (vertical stacking)
    8Pneumatic multiple connector
    plate
    9Left-hand end plate (threaded
    connections not in conjunction
    with pneumatic multiple
    connector plate)aJLeft-hand end plate with flat
    plate silencer
    aAH-rail mounting
    aBWall mounting
    aCConnecting cable for individual
    connection 
    						
    							Subject to change – 2018/0210 Internet: www.festo.com/catalogue/...
    Valve terminals CPV, Compact Performance
    Key features – Pneumatic components
    Valves
    CPV valves are valves with integrated
    sub-base, i.e. in addition to the valve
    function they contain all of the pneu­
    matic ducts for supply, exhaust and
    the working lines. The supply ducts
    are a central component of the valveslices and allow a direct flow of air
    through the valve slices.
    This helps achieve maximum flow
    rates. All valves have a pneumatic
    pilot control for optimising perform­
    ance. The valve function is based ona piston spool system with a patented
    sealing principle that guarantees its
    suitability for a wide range of applica­
    tions as well as a long service life.
    The pneumatic components andfunctions are always identical for all
    actuator types. Most functions are
    also available in the various valve
    sizes (grid dimensions). Restrictions
    are noted where applicable.
    Valve function
    CodeCircuit symbolSizeDescription
    101418
    M, MK
    
    5/2-way valve, single solenoid
    Pneumatic spring return
    Piston spool valve
    With duct separation 1, 11 for valve MK
    Size 18 only available for valve M
    F
    ––
    5/2-way valve, single solenoid
    Pneumatic spring return
    Piston spool valve
    Fast switching
    J, JK
    
    5/2-way valve, double solenoid
    Piston spool valve
    With duct separation 1, 11 for valve JK
    Size 18 only available for valve J
    C, CK
    
    2x 3/2-way valve, single solenoid
    Normally closed
    Pneumatic spring return
    Piston spool valve
    With duct separation 1, 11 for valve CK
    Size 18 only available for valve C
    CY
    ––
    2x 3/2-way valve, single solenoid
    Normally closed
    Pneumatic spring return
    Integrated back pressure protection
    Piston spool valve
    Not suitable for vacuum
    -H-Note
    The valve terminal must be operated with external pilot air supply if it is
    necessary to ensure that the back pressure flaps are closed securely in the
    event of a sudden drop in operating pressure or if the operating pressure is
    switched off. 
    						
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