GE Cpv10mp8 Manual
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2018/02 – Subject to change31 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Key features – Electrical components ET200X/ET200pro pneumatic interface for CPV10 and CPV14 Adaptation of the CPV valve manifold to the input/output module ET200X/ET200pro from Siemens. The combination of the functional mod ules of the ET200X/ET200pro and the pneumatic functions of the CPV valve manifold provides a highly integrat able automation solution for systems using electrical and pneumatic driveswith: 8 valve slices for up to 16 CPV valves Faster and more reliable contacting CPV10 and CPV14 valve manifold High IP65/IP67 protection Modular designLarge number of I/O modules – digital I/O – analogue I/O – supply branching for activa tion of three-phase motors Profibus DP interfaceMounting kit for ET200X CPV-…-VI-BG-ET200X (included in the scope of delivery) Specific data on the ET200X/ET200pro pneumatic interface can be found in Siemens product catalogues. -H-Note A moulded seal is required for the valve manifold CPV10-ET200pro in order to achieve the IP protection class.The moulded seal CPV10-…-GE-8 or CPV14-…-GE-8 must be ordered separately.
Subject to change – 2018/0232 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Key features – Electrical components Multi-pin plug connection In addition to pneumatic integration, a multi-pin plug connection also pro vides integration of the electrical side and facilitates connection to the control cabinet and the valve terminal via a single cable. Sub-D 9-pin and 25-pin plugs are used for connection. The plug housing of the KMP-…- cable provides the Sub-D connectors with IP65 protection.The following sizes of plug connector are used: 4-valve valve terminal: 9-pin 6-valve valve terminal: 25-pin 8-valve valve terminal: 25-pin Prefabricated connecting cables are available for easy connection. Standard lengths of 5m and 10m can be supplied. The pre-assembled connecting cables are also available in a design suitable for use with energy chains.The cable KMP6-… can alternatively be used for applications with IP40 protection. Pin allocation – Pre-assembled multi-pin cable (viewed from plug-in direction) Plug viewPinWire colourValve 24 V DC Cable KMP3-25P-16… or KMP4-25P… with 25-pin Sub-D plug for 6-valve and 8-valve valve terminal 1White114 2Green12 3Yellow214 4Grey12 5Pink314 6Blue12 7Red414 8Purple12 9Grey-pink514 10Red-blue12 11White-green614 12Brown-green12 13White-yellow714 14Yellow-brown12 15White-grey814 16Grey-brown12 17White-pink (KMP4 only) 18Pink-brown (KMP4 only) 19White-blue (KMP4 only) 20Brown-blue (KMP4 only) 21White-red (KMP4 only) 22Brown-red (KMP4 only) 23White-black (KMP4 only) 24Brown(0 V)1) 25Black(0 V)1) Cable KMP3-9P… or KMP4-9P… with 9-pin Sub-D plug for 4-valve valve terminal 1White114 2Green12 3Yellow214 4Grey12 5Pink314 6Blue12 7Red414 8Purple12 9BlackCommon 1) 0 V for positive switching control signals; connect 24 V for negative switching control signals; mixed operation is not permitted.
2018/02 – Subject to change33 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Key features – Electrical components Pin allocation – Pre-assembled multi-pin cable (viewed from plug-in direction) Plug viewPinWire colourValve 24 V DC Cable KMP6-25P-20… with 25-pin Sub-D plug for 6-valve and 8-valve valve terminals 1White114 2Brown12 3Green214 4Yellow12 5Grey314 6Pink12 7Blue414 8Red12 9Black514 10Purple12 11Grey-pink614 12Red-blue12 13White-green714 14Brown-green12 15White-yellow814 16Yellow-brown12 17White-grey 18Grey-brown 19White-pink 20Pink-brown 21White-blue1) 22Brown-blue1) 23White-red1) 24Brown-red1)(0 V)2) 25White-black1)(0 V)2) Cable KMP6-9P-20… with 9-pin Sub-D plug for 4-valve valve terminals 1White114 2Brown12 3Green214 4Yellow12 5Grey314 6Pink12 7Blue414 8Red12 9BlackCommon 1) Wire cross section 0.34 mm22) 0 V for positive switching control signals; connect 24 V for negative switching control signals; mixed operation is not permitted. -H-Note Two threaded sleeves (NEAU-TA-M35-U4, p. 63) are required to secure the multi-pin cable MKP6.
Subject to change – 2018/0234 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Key features – Electrical components Valve terminal CPV – AS-interface valve terminal The AS-interface facilitates wide rang ing physical distribution of individual components or small component groups. The AS-interface connection of valve terminal CPV can be used to control 2, 4, 8 solenoid coils. The valve terminal cover contains the LEDs that indicate the operating status and the protective circuit for the valves.The AS-interface protocol standard permits a maximum of 4 inputs and 4 outputs in one unit. The use of 2 AS- interface slaves in one valve terminal means that 8 inputs and 8 outputs can be controlled in an 8-valve valve terminal (8 solenoid coils). All CPV valve terminals can be operated using additional functions, e.g. relay plates or vacuum generators.Valve terminals CPV with inputs are also available for A/B operation to SPEC 2.1 and 3.0. AS-interface control For 2, 4 or 8 valves Great variety thanks to the wide range of modules in the system AS-interface with A/B operation For 3 or 4 and/or 6 or 8 valves depending on the specification All the benefits of the simple installation system are retained100% more inputs/master 50% more outputs/master Improved peripheral error diagnostics More AS-interface functions in Specifications 2.1 and 3.0 Internet: as-interface AS-interface valve terminal with auxiliary power supplyAS-interface valve terminal with auxiliary power supply and inputs
2018/02 – Subject to change35 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Key features – Electrical components I-Port interface/IO-Link The I-Port interface/IO-Link enables the valve terminal CPV to be connec ted to the following systems: I-Port master from Festo (CPX terminal, CECC) Fieldbus node CTEU from Festo IO-Link master A maximum of 16 solenoid coils can be actuated distributed over a maximum of 8 valve positions.The maximum distance between the I-Port/IO-Link master and valve ter minal with I-Port interface/IO-Link is 20 m. The 5-pin connecting cables contain the power supply for the valves, sep arate from this is the power supply for the internal valve terminal electronics and the control signals.The valve terminal cover contains the LEDs that indicate the operating status and the protective circuit for the valves. All valve terminals CPV can be oper ated with other functions such as relay plates or vacuum generators. Internet: cteu Internet: cpx Internet: cecc CPV valve terminal with I-Port interface/IO-LinkCPV valve terminal with I-Port interface with fieldbus node CP/CPI installation system, valve terminal 11 The integration of valve terminal CPV into a fieldbus system or independent control system is accomplished by connecting the terminal to the corre sponding fieldbus node or control block with simple, pre-assembled ter minal connectors. The installation system integrates the valve terminal CPV and various I/O modules, etc. into a single installation concept.The 5-pin connecting cables carry the supply power and control signals. The valve terminal cover contains the LEDs that indicate the operating status and the protective circuits for the valves. Max. 8 valve slices for up to 16 CPV valvesThe CP string is used to exchange the input and output states of the con nected modules with the CP fieldbus node. Internet: ctec
Subject to change – 2018/0236 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Instructions for use Fieldbus Direct valve terminal Fieldbus Direct is a system for connecting one valve terminal to nine different fieldbus standards. The most important systems, including PROFIBUS, INTERBUS, DeviceNet and CANopen, are supported. The CP string extension option en ables the functions and componentsof the CPI installation system to be used. The optional string extension permits additional valve terminals and I/O modules with CP/CPI function to be connected to the Fieldbus Direct fieldbus node.Depending on the version, the valve terminals are available in all three sizes, 10, 14 and 18 mm, each with 8 valve slices. Equipment Operate system equipment with unlu bricated compressed air if possible. Festo valves and cylinders are de signed so that, if used as designated, they will not require additional lu brication and will still achieve a long service life. The quality of compressed air down stream of the compressor must corre spond to that of unlubricated com pressed air. If possible, do not operate all your system equipment with lubri cated compressed air. The lubricators should, where possible, always be installed directly upstream of the actuator used.Incorrect additional oil and too high an oil content in the compressed air reduce the service life of the valve terminal. Use Festo special oil OFSW-32 or the alternatives listed in the Festo catalogue (as specified in DIN 51524 HLP32; basic oil viscosity 32 CST at 40°C).Bio-oils When using bio-oils (oils based on synthetic or native ester, e.g. rapeseed oil methyl ester), the maximum residual oil content of 0.1 mg/m 3 must not be exceeded (see ISO 8573-1 Class 2).Mineral oils When using mineral oils (e.g. HLP oils to DIN 51524, parts 1 to 3) or similar oils based on poly-alpha-olefins (PAO), the maximum residual oil con tent of 5 mg/m3 must not be exceeded (see ISO 8573-1 Class 4). A higher residual oil content irrespec tive of the compressor oil cannot be permitted, as the basic lubricant would be flushed out over time.
2018/02 – Subject to change37 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Technical data -M-Flow rate up to CPV10: 400 l/min CPV14: 800 l/min CPV18: 1600 l/min -K-Valve width CPV10: 10 mm CPV14: 14 mm CPV18: 18 mm -P-Voltage 24 V DC General technical data CPV10CPV14CPV18 DesignElectromagnetically actuated piston spool valve LubricationLife-time lubrication, PWIS-free (free of paint-wetting impairment substances) Type of mountingVia pneumatic multiple connector plate Via backwall On H-rail Mounting positionAny Manual overrideNon-detenting/detenting/blocked Width[mm]101418 Nominal size[mm]468 Nominal flow rate without fitting[l/min]4008001600 14003) b value0.40.42 0.372)0.38 0.412) 0.403) c value[l/sbar]1.63.26.3 5.663) Pneumatic connections1) Pneumatic connectionVia end plate or pneumatic multiple connector plate Supply port1/11G1/8G1/4G3/8 Exhaust port3/5G3/8 (G1/4)G1/2 (G3/8)G1/2 Working ports2/4M7G1/8G1/4 Pilot air supply port12/14M5 (M7)G1/4G1/4 Pilot exhaust air port82/84M5 (M7)G1/8G1/4 1) Connection dimensions in brackets for pneumatic multiple connector plate 2) Values for 2x 2/2-way valve 3) Values for 5/3-way valve with mechanical spring return Safety characteristics CPV10CPV14CPV18 Max. positive test pulse with 0 signal[ìs]140014001900 Max. negative test pulse with 1 signal[ìs]7004001700 Shock resistanceShock test with severity level 2, to EN 60068-2-27 Vibration resistanceTransport application test with severity level 2, to EN 60068-2-6
Subject to change – 2018/0238 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Technical data Operating and environmental conditions Valve function order codeM, MKFJ, JKN, NKC, CKCYH, HKGD, DKI, IKAE Operating mediumCompressed air to ISO 8573-1:2010 [7:4:4] page 36 Note on operating/pilot mediumLubricated operation possible (in which case lubricated operation will always be required) Operating pressure[bar]–0.9 … +10+0.1 … +10–0.9 … +10 Operating pressure for valve terminal with internal pilot air supply[bar]3 … 8 Pilot pressure[bar]3 … 8 Ambient temperature[°C]–5 … +50 (vacuum generators: 0 … +50) Temperature of medium[°C]–5 … +50 (vacuum generators: 0 … +50) Storage temperature[°C]–20 … +40 Relative air humidity at 25 °C[%]95 with no condensation Corrosion resistance class CRC1)21 Note on materialsRoHS-compliant 1) Corrosion resistance class CRC 1 to Festo standard FN 940070 Low corrosion stress. For dry indoor applications or transport and storage protection. Also applies to parts behind covers, in the non-visible interior area, and parts which are covered in the application (e.g. drive trunnions). Corrosion resistance class CRC 2 to Festo standard FN 940070 Moderate corrosion stress. Indoor applications in which condensation may occur. External visible parts with primarily decorative requirements for the surface and which are in direct contact with the ambient atmo sphere typical for industrial applications. ATEX ATEX category for gasII 3G Type of ignition protection for gasEx nA IIC T4 X Gc ATEX category for dust–5 ≤ Ta ≤ +50 Certificationc UL us Recognized (OL) C-Tick Explosion protection certification outside the EUNEC 500 Class I, Div. 2 CE marking (see declaration of conformity)To EU Explosion Protection Directive (ATEX) To EU EMC Directive -H-Note The ATEX certification in accordance with the EU ATEX directive onlyapplies to fully assembled valve terminals. ATEX Permitted pneumatic multiple connector plates for the valve terminal CPV Pneumatic multiple connector plateCPV10-VI-P…-1/8-CCPV10VIP…-M7-…CPV14-VI-P…-1/8-… ATEX category for gasII 2G Type of ignition protection for gasEx e II ATEX category for dustII 2D Type of ignition protection for dustEx tD A21 IP65 ATEX ambient temperature[°C]–10 ≤ Ta ≤ +60 Certificate issuing authorityTÜV 06 ATEX 7334 XTÜV 06 ATEX 7334 X IECEx TUR 12.0002X Explosion protection certification outside the EUEPL Db (IEC-EX)– EPL Gb (IECEx)– CE marking (see declaration of conformity)To EU Explosion Protection Directive (ATEX)
2018/02 – Subject to change39 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Technical data Electrical CPV10CPV14CPV18 Operating voltage[V DC]24 (+10/–15%) Edge steepness (IC and MP only)[V/ms] 0.4 minimum voltage increase time to reach the high-current phase Limitation of the voltage peaks when switching off[V DC]38 Residual ripple[Vss]4 Electrical power consumption[W]0.6 (0.45 at 21 V); (at CPV10-M11H-… 0.65)0.9 (0.65 at 21 V)1.5 (0.95 at 21 V) Duty cycle ED with pilot air supply[%]100 [bar]–0.9 … +10 Protection against electric shock (protection against direct and indirect contact to EN 60204-1/IEC 204)By means of PELV power supply unit Degree of protection to EN 60529[IP]65 (for all types of signal transmission in mounted state) Relay plate CPV10CPV14CPV18 Operating voltage[V DC ]20.4 … 26.4– Electrical power consumption[W]1.2– No. of relays2 with galvanically isolated outputs– Load current circuitEach 1 A/24 V DC +10%– Relay response timesOn[ms]5– Off[ms]2– Valve switching times [ms] Valve function order codeMMKFJJKNNKCCKCYHHKGDDKIIKAE CPV10 Switching timesOn171712––171717171717172015151515–15 Off272717––252525252525253017171717–17 Change over–––1010–––––––––––––– CPV14 Switching timesOn2525–––24242424–24242213131313–13 Off3535–––30303030–30303016161616–16 Change over–––1212–––––––––––––– CPV18 Switching timesOn18––––18–18––––1414–14––14 Off26––––24–24––––3220–20––20 Change over–––12–––––––––––––––
Subject to change – 2018/0240 Internet: www.festo.com/catalogue/... Valve terminals CPV, Compact Performance Technical data Materials CPV10CPV14CPV18 Basic electrical unitDie-cast aluminium, PA, NBR Valve slicesDie-cast aluminium Valve module 5/3GCast aluminium, POM Relay platePA, brass Blanking plate/separator platePA End platesDie-cast aluminium Flat plate silencerDie-cast aluminium, PE Pneumatic multiple connector plateWrought aluminium alloy Inscription label holderPOM, PVC SealNBR, HNBR Product weight Approx. weight[g]CPV10CPV14CPV18 Electrical connection plates with AS-Interface connection on CP valve terminals with 2 valve positions85130275 on CP valve terminals with 4 valve positions110175355 on CP valve terminals with 8 valve positions400460– Electrical connection plates with CP connection on CP valve terminals with 4 valve positions145230375 on CP valve terminals with 6 valve positions180250450 on CP valve terminals with 8 valve positions200300540 Electrical connection plates with MP connection on CP valve terminals with 4 valve positions110170400 on CP valve terminals with 6 valve positions140230425 on CP valve terminals with 8 valve positions165275515 End plates (2 pieces)160280740 Pneumatic multiple connector plate on CP valve terminals with 2 valve positions120270520 on CP valve terminals with 4 valve positions165390750 on CP valve terminals with 6 valve positions225510870 on CP valve terminals with 8 valve positions2706301300 Flat plate silencer147234– Relay plate3555– Blanking plate254590 Separator plate254590 Valve sub-bases, vacuum generators70110260 Function element: 5/3G function46105– Function element: one-way flow control valve2554125