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Motorola Astro Digital Mobile Radio Xtl5000 Basic 6881096c73 O Manual

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    							Chapter 5 Performance Checks
    5.1 Introduction
    This section covers performance checks used to verify that the radio meets published specifications. 
    The recommended test equipment listed in the 
    Chapter 4 approaches the accuracy of the 
    manufacturing equipment, with a few exceptions. Accuracy of the equipment must be maintained in 
    compliance with the manufacturer’s recommended calibration schedule.
    5.2 Test Setup
    The equipment required for XTL 5000 radio performance checks is connected as shown in the 
    following diagram.
    Figure 5-1.  Performance Checks Test Setup
    5.3 Test Mode
    5.3.1 Entering Test Mode
    1. To enter test mode, turn the radio on.
    2. Within 10 seconds after Self Test is complete, press the Home button five times in 
    succession.
    3. The radio will show a series of displays that will give information regarding various version 
    numbers and subscriber-specific information. The displays are described in 
    Table 5-1 on 
    page 5-2
    .Be sure to transmit into a load when keying a radio under test.
    COMMUNICATIONS
    ANALYZER
    WATTMETER
    RADIO
    MATCHING
    TRANSFORMER
    TEST
    SPEAKER
    RF PORT
    SINAD METER
    AC VOLTMETER RX
    COMMUNICATIONS
    ANALYZER
    Vert/SINAD Dist/
    DVM Counter OR
    AGILENT 8901
    MODULATION
    ANALYZER
    RF
    ATTENUATOR
    MAEPF-27656-O
    !
    C a u t i o n 
    						
    							June 11, 20036881096C73-O
    5-2Performance Checks: Test Mode
    4. Pressing the Mode rocker will cause the displays to stop. The test mode menu, CH TEST, will 
    be displayed.Table 5-1.  Test-Mode Displays
    Display NameDescriptionAppears
    SERVICEIndicates the radio has entered test mode Always
    Radio Host Software 
    Ve r si o nThe version of radio firmware Always
    DSP Software Version The version of firmware being used by the 
    DSPAlways
    EMC Secure Version Version of the encryption hardware When the 
    radio is secure 
    equipped
    Encryption Firmware Firmware version for encryption When the 
    radio is secure 
    equipped
    Encryption Type 1 Type of encryption being used When the 
    radio is secure 
    equipped
    Encryption Type 2 Type of encryption being used When the 
    radio is secure 
    equipped
    Control Head Version Control head firmware version number Always
    Auxiliary Control Head Firmware version for the auxiliary control 
    headWhen an 
    auxiliary 
    control head is 
    present
    Siren Version Firmware version for the siren When a siren 
    is present
    VRS Version Number Firmware version for the VRS When VRS is 
    present
    Model Number The radio’s model number, as 
    programmed in the codeplugAlways
    Serial  Number The radio’s serial number, as programmed 
    in the codeplugAlways
    ROM Size Memory capacity of the flash port Always
    FLASHcode The FLASHcodes, programmed as a part 
    of the radio’s codeplugAlways
    Note: All displays are temporary and will expire without any user 
    intervention. If the information is longer than the physical length 
    of the control head display, it will wrap around to the next display. 
    After the last display, 
    RF TEST will be displayed. 
    						
    							6881096C73-OJune 11, 2003
    Performance Checks: Test Mode5-3
    5. Pressing the Home button will cause the displays to stop. The RF test mode will be entered. 
    The display will show 
    1 CSQ, indicating test frequency 1, Carrier SQuelch mode.
    6. Go to the RF Test Mode section.
    5.3.2 RF Test Mode
    A special routine, called RF TEST MODE or air test, has been incorporated in the radio.
    1.Enter the RF test mode by pressing the Home button when the test mode menu
     RF 
    TEST 
    is displayed. Use the Mode rocker to cause the radio to display the test mode 
    menu, RF TEST, if the display reads CH TEST.
    2. Press the Home button to move the cursor back and forth between the frequency and 
    signaling type (See 
    Table 5-2 on this page and Table 5-3 on page 5-4). The first digit will 
    flash to indicate which type is currently selected. Press the Mode button to scroll through the 
    available selections.
    Table 5-2.  Test Frequencies
    Test Channel700/800 MHz
    TX #1 762.0125
    RX #1 762.0625
    TX #2 769.0125
    RX #2 769.0625
    TX #3 775.9875
    RX #3 775.9375
    TX #4 794.0125
    RX #4 851.0625
    TX #5 805.9875
    RX #5 860.0625
    TX #6 806.0125
    RX #6 860.0625
    TX #7 823.9875
    RX #7 869.9375
    TX #8 851.0125
    RX #8 851.0625
    TX #9 860.0125
    RX #9 860.0625
    TX #10 869.8875
    RX #10 869.9375 
    						
    							June 11, 20036881096C73-O
    5-4Performance Checks: Test Mode
    When in the transmit test mode, DTMF modulation produces a sidetone in the speaker. All signaling 
    types will continually modulate the transmitted signal for detection/measurement by external 
    instruments.
    5.3.3 Control Head Test Mode
    The control head test mode is part of the diagnostics built into the radio and is entered through the 
    front panel programming sequence. This test mode allows you to perform button and display tests to 
    verify proper operation.
    1. Enter the control head test mode by pressing the Home button when the test mode menu,
     CH 
    TEST
    , is displayed. Use the Mode rocker to cause the radio to display the test mode menu, CH 
    TEST
    , if the display reads RF TEST.
    2. Press the Mode switch to change the test mode from the RF test mode to the control head 
    test mode (
    CH TEST).
    NOTE:Once the CH Test has been selected by pressing Home, pressing the Mode switch 
    will not change the control head test mode back to the RF test mode. You must turn 
    the radio off and reenter the RF test mode as described earlier.
    3. When the control head test mode is selected (
    CH TEST), press the Home button. The display 
    will show the interpreted key number. Status of the key press is indicated to the right of the 
    key number.
    Figure 5-2.  W4 Control-Head Key-Closure DisplaysTable 5-3.  Signaling Types
    DisplayModulationDemodulationTy p e
    CSQ None None Carrier Squelch
    TPL 192 Hz 192 Hz Private-Line
    AST 1200 Hz N/A ASTRO (digital)
    USQ None None Open Squelch
    XMIT
    BUSY
    Mode
    Volume
    Pwr
    Phon
    Call Sel Scan
    Mic
    Home
    Dim
    H/L
    Dir Mon
    Emer
    KEY 97KEY 100 KEY 99
    KEY 103KEY 104
    KEY 105KEY 106
    KEY 107
    KEY 02 KEY 96KEY 101KEY 102
    KEY 04
    KEY 98
    PR
    12/1/93EH
    12/1/93 
    						
    							6881096C73-OJune 11, 2003
    Performance Checks: Receiver Performance Checks 5-5
    Figure 5-3.  W5 and W7 Control-Head Key-Closure Displays
    Figure 5-4.  W9 Control-Head Key-Closure Displays
    4. Switch the radio power off temporarily to exit the test mode and return to normal radio 
    operation.
    5.4 Receiver Performance Checks
    Table 5-4.  Receiver Performance Checks
    Te s t  N a m eSystem AnalyzerRadioTest ConditionComments
    Reference 
    FrequencyMode: PWR MON
    1st channel test frequency*
    Monitor: Frequency error
    Input at RF In/OutTEST MODE,
    1 CSQ output 
    at antennaPress and hold 
    PTT switch.Frequency error to be 
    ± 150 Hz (800 MHz)
    Rated Audio Mode: GEN
    Output level: 1.0 mV RF
    1st channel test frequency*
    Mod: 1 kHz tone at 3 kHz 
    deviation
    Monitor: DVM: AC VoltsTEST MODE,
    1 CSQRelease PTT 
    switch.Set volume control to 
    6.3 Vrms across the 
    3.2 ohm speaker
    Distortion As above, except to distortion TEST MODE,
    1 CSQRelease PTT 
    switch.Distortion < 3.0%
    O#Del    Rcl
    Mode
    Vol
    MicPhon
    Call Sel
    PWRScan
    XMIT
    BUSY DIM
    HOME
    12
    3
    4
    Sts5
    6Msg
    7H/L8Mon9Dir
    MAEPF-24120-A
    KEY 97 KEY 82KEY 99KEY 100
    KEY 101KEY 102
    KEY 103 KEY 81
    KEY 54
    KEY 49
    KEY 50
    KEY 52
    KEY 55KEY 58KEY 51
    KEY 53
    KEY 56
    KEY 57
    KEY 48
    KEY 59
    MIC PTT:  KEY 01
    MIC HUB*:  KEY 06
    IGN SENSE:  KEY 07
    *  TAKE MIC OFF HOOKVIP IN 1:  KEY 16
    VIP IN 2:  KEY 17
    VIP IN 3:  KEY 18KEY 96 KEY 80
    KEY 83
    PR
    12/1/93EH
    12/1/93
    PR
    5/9/94JP
    5/9/94
    XMIT BUSY
    123
    456
    789
    0DIM
    Pri
    Non
    Pri
    Emer Dir
    Scan
    Call
    Mode Vol Sel
    Home
    PageRpgmSite
    Phon H/L Lock
    Rcl Sql
    Del
    Sts Msg Srch
    KEY 54 KEY 100
    KEY 99
    KEY 103KEY 104
    KEY 52KEY 49
    KEY 50KEY 51
    KEY 59KEY 53 KEY 101KEY 102
    KEY 58
    KEY 48 KEY 55
    KEY 57
    KEY 56
    KEY 97 KEY 83
    KEY 96
    KEY 81
    KEY 80
    KEY 82 
    						
    							June 11, 20036881096C73-O
    5-6Performance Checks: Transmitter Performance Checks
    5.5 Transmitter Performance Checks
    Sensitivity
    (SINAD)As above, except SINAD, lower 
    the RF level for 12 dB SINADTEST MODE,
    1 CSQRelease PTT 
    switch.RF input to be
    < 0.25 µV
    Noise Squelch 
    Threshold
    (only radios with 
    conventional 
    system need to 
    be tested)RF level set to 1 mV RF TEST MODE,
    1 CSQRelease PTT 
    switch.Set volume control to 
    3.16 Vrms across the 
    speaker.
    As above, except change 
    frequency to a conventional 
    system. Raise RF level from zero 
    until radio unsquelches.Out of TEST 
    MODE;
    select a 
    conventional 
    systemRelease PTT 
    switch.Unsquelch to occur at 
    < 0.25 µV
    * Test frequencies are listed in Table 5-2.
    Table 5-5.  Transmitter Performance Checks
    Te s t  N a m eSystem AnalyzerRadioTest 
    ConditionComments
    Reference 
    FrequencyMode: PWR MON
    1st channel test frequency**
    Monitor: Frequency error
    Input at RF In/OutTEST MODE,
    1 CSQPress and hold 
    PTT switch.Frequency error to be 
    ± 150 Hz (800 MHz)
    Power RF As above TEST MODE, 
    1 CSQPress and hold 
    PTT switch.Refer to the Radio 
    Specifications in the 
    front of the manual.
    Voice Modulation Mode: PWR MON
    1st channel test frequency** atten 
    to –70,
    input to RF In/Out,
    Monitor: DVM, AC Volts
    Set 1 kHz Mod Out level for 
    0.025 Vrms at test set,
    80 mVrms at dummy microphone 
    or load box inputTEST MODE,
    1 CSQPress and hold 
    PTT switch.Deviation:
    800 MHz:
    >= 3.6 kHz but = 3.8 kHz but 
    						
    							6881096C73-OJune 11, 2003
    Performance Checks: Transmitter Performance Checks 5-7
    PL Modulation 
    (radios with 
    conventional, clear 
    mode, coded 
    squelch operation 
    only)Change frequency to 1st channel 
    test frequency**;
    B/W to narrowTEST MODE,
    1 TPLRemove 
    modulation input 
    from dummy 
    microphone or 
    load box.
    Press and hold 
    PTT switch.Deviation:
    800 MHz:
    >= 500 Hz but = 3.8 kHz but = 3.6 kHz but 
    						
    							June 11, 20036881096C73-O
    5-8Performance Checks: Transmitter Performance Checks
    Notes 
    						
    							Chapter 6 Radio Alignment Procedures
    6.1 Introduction
    This section describes both receiver and transmitter radio alignment procedures.
    6.2 ASTRO XTL 5000 Tuner Software
    A personal computer (PC) and Tuner Software are required to align the radio. Please refer to the 
    CPS Programming Installation Guide (Motorola part number 6881095C44) for installation and setup 
    procedures for the software. To perform the alignment procedures, the radio must be connected to 
    the computer and to a universal test set, as shown in the following figure.
    Figure 6-1.  Radio Alignment Test Setup
    Select Tuner from the Start menu. To read the radio, use the File 
    ➝ Read Device menu or click on 
    . Figure 6-2 on page 6-2 illustrates how the alignment screens are organized. To access a 
    screen, double-click on the desired screen name in the Tuner menu. These procedures should only be attempted by qualified 
    service personnel. Failure to perform alignment procedures 
    properly may result in seriously degraded radio or system 
    performance.
    RX
    HKN6155TX
    GNDCOMMUNICATIONS
    ANALYZER
    WATTMETER
    RADIO
    MATCHING
    TRANSFORMER
    CONTROL
    HEAD
    TEST
    SPEAKER
    RF PORT
    For dash-mount applications, the program/flash cable (HKN6155)
    is connected to the microphone port on the control head.
    For remote-mount applications, the program/flash cable is connected
    to the FLASHport connector on the front face of the radio (P506).
    Do not attempt to use a microphone while the cable is connected. **
     COMPUTER SINAD METER
    AC VOLTMETER RX
    COMMUNICATIONS
    ANALYZER
    Vert/SINAD Dist/
    DVM Counter OR
    AGILENT 8901
    MODULATION
    ANALYZER
    RF
    ATTENUATOR
    MAEPF-27657-O
    !
    C a u t i o n 
    						
    							June 11, 20036881096C73-O
    6-2Radio Alignment Procedures: ASTRO XTL 5000 Tuner Software
    Figure 6-2.  Tuner Main Menu
    The alignment screens utilize the “softpot,” an analog SOFTware-controlled POTentiometer used for 
    adjusting all transceiver alignment controls.
    Each alignment screen provides the ability to increase or decrease the softpot value by using the 
    slider or the spin buttons (
    ▲ and ▼), or by entering the new value from the keyboard. A graphical 
    scale on the display indicates the minimum, maximum, and proposed value of the softpot.Do NOT switch radios in the middle of any alignment 
    procedure. Always left-click the Close button on the screen to 
    return to the Tuner Main Menu screen before disconnecting 
    the radio. Improper exits from the Alignment screens may 
    leave the radio in an improperly configured state and result in 
    seriously degraded radio or system performance.
    !
    C a u t i o n 
    						
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