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Motorola Astro Digital Mobile Radio Xtl5000 Detailled 6881096c74 B Manual

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    							6881096C74-BMay 25, 2005
    Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting 4-17
    4.8 UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting
    This information will help you troubleshoot the RF section of the UHF Range 2 (450–520 MHz) band 
    XTL 5000 radio. Use this information, along with the theory of operation and troubleshooting charts, 
    to diagnose and isolate the cause of failures.
    Prior to troubleshooting, it is important to review the theory of operation, including specific 
    precautions and troubleshooting methods. Because much of the radios circuitry operates at high 
    frequencies, measurements must be taken very carefully. Notes and cautions are added to the text 
    to alert you to this need in areas of greatest sensitivity. However, the need for extreme care does 
    exist in all measurements and tests.
    4.8.1 Display Flashes “FAIL 001”
    This display indicates a synthesizer “out-of-lock” condition. The following information will help to 
    trouble shoot the frequency generation unit to the component level. Perform the following checks to 
    determine the mode of the Fail 001:
    1. Determine if the “out-of-lock” condition occurs in either receive mode, transmit mode, or both. 
    Also, check other frequencies programmed in the unit if available.
    2. To determine if the “out-of-lock” is frequency or VCO dependant, place the unit into RF TEST 
    Mode, as described in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UHF Range 2/700–
    800 MHz Mobile Radio Basic Service Manual (6881096C73) and step through each test 
    channel. Table 4-10 indicates the frequency and Aux logic level for each test mode channel. 
    In addition, Table 4-11 on page 4-18 provides information about the frequency of operation for 
    each VCO.
    Table 4-10.  Test Mode Channels UHF Range 2 (AUX 4 is not used for VCO selection in UHF)
    Te s t  
    ModeAUX (TX Logic)TX 
    VCOTX Freq 
    (MHz)
    AUX (RX Logic)RX 
    VCORX Freq 
    (MHz)
    RX VCO 
    Freq 
    (MHz)123123
    Chan 1100Q5826450.025001Q5905450.075559.725
    Chan 2
    100Q5826455.825001Q5905455.625565.275
    Chan 3
    100Q5826463.675001Q5905463.625573.275
    Chan 4
    100Q5826473.375110Q5903473.325582.975
    Chan 5
    100Q5826484.975110Q5903484.925594.575
    Chan 6
    000Q5825485.025110Q5903485.075594.725
    Chan 7
    000Q5825490.825110Q5903490.875600.525
    Chan 8
    000Q5825496.625010Q5901496.675606.325
    Chan 9
    000Q5825508.375010Q5901508.325617.975
    Chan 10
    000Q5825519.975010Q5901519.925629.575 
    						
    							May 25, 20056881096C74-B
    4-18Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting
    NOTE:The UHF band radios use high-side injection with an IF frequency of 109.65 MHz; therefore, 
    the receive VCO frequencies are 109.65 MHz higher than the selected radio channel 
    frequencies.
    NOTE:If a failure is indicated in any of the VCOs, whose operation is defined in the table above, then 
    the respective circuit should be checked to ensure proper bias is being applied to the 
    transistor. Specifically, the transistor collector pin should be at 8.2 V and base-emitter voltage 
    should be on the order of 0.8 V. The steering line voltage should be in the range of 2 V for the 
    lower frequency end of operation, and on the order of 11V at the upper frequency end of 
    operation. There could be typically +/- 1 V deviation from the above quoted numbers, which 
    allow for tolerances in the components. A clean, steady, frequency spike should be observed 
    on a spectrum analyzer of typically -18 dBm at the end of the resistive pad in the collector 
    circuitry of a properly working VCO.
    3. Continue troubleshooting by using the Fail 001 troubleshooting chart in Chapter 5. Table 4-11.  VCO Frequency Calculation and Switching Logic (UHF Range 2)
    VCOAUX1AUX2AUX3VCO Frequency
    RX VCO Q5905001559.65 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting 4-19
    4.8.2 FGU Troubleshooting Aids
    The following illustrations are additional service aids for troubleshooting the frequency generation 
    unit.
    •Figure 4-7 is a block diagram of the DC distribution for the frequency generation unit.
    •Figure 4-8 on page 4-20 is a block diagram of the frequency generation unit.
    •Table 4-12 on page 4-20 describes the function of pins on the LV Frac-N IC U5752.
    •Figure 4-9 on page 4-22 is a waveform representation during programming of the LV Frac-N IC 
    U5752.
    Figure 4-7.  Frequency Generation Unit DC Power Supply Distribution (UHF Range 2)
    13.8 VDC
    from Battery or
    Power Supply
    Audio
    PAQ5503 RFPA 
    Final
    MRF1570
    Q5502 RFPA 
    Driver
    MRF1518
    U5501 RFPA 
    Pre-driver
    C65
    Q0503
    Switched A+
    Switched A+
    (SW_A+)
    9.3V
    Regulated9.1V
    Regulated9.3V
    Regulated
    5.0V
    Regulated5.0V
    Regulated
    8.2V
    RegulatedK9.1
    3.0V
    Regulated U0950
    9.3V Regulator
    U0505
    5.0V RegulatorU5301
    5.0V 
    Regulator
    U5750
    3.0V Regulator
    Y5750 16.8
    MHz Reference
    Oscillator and
    U6752 BufferQ5752
    8.2V Superfilter
    Q5825, Q5826 TX VCOs
    and
    Q5901, Q5903, Q5905 
    RX VCOs
    U5752
    LVFracNU5303 2nd
    Stage of RX
    Injection
    Q5902, Q5904, Q5906
    Stages of RX
    InjectionU0951
    9.1V TX
    Regulator
    Q5828 and
    Q5829 TX
    InjectionQ0952
    K9.1 Switch
    Q5501 
    TX
    Buffer
    Charge Pump
    Bias Q5750 and
    Q5751 , Prescaler
    Amp Q5755
    U5570
    9.3V Regulator A+ 
    						
    							May 25, 20056881096C74-B
    4-20Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting
    Figure 4-8.  Frequency Generation Unit Block Diagram (UHF Range 2)
    Table 4-12.  LV Frac-N U6751 Pin Descriptions (UHF Range 2)
    Pin No.Pin NameDescription
    1AUX2 Auxiliary logic output
    2AUX3 Auxiliary logic output
    3AUX4 Auxiliary logic output
    4LOCK Lock detect—logic high indicates in-lock condition
    5PD_VDD 3.0-V supply (phase detector)
    6GROUND Ground (digital)
    7DATA SPI data I/O
    8CLK SPI clock
    9CEX SPI enable line—active low
    10MODIN Modulation input from controller
    11VMULT4 Multiplier clock output
    12VMULT3 Multiplier clock output
    13VRO 3.0-V supply for reference oscillator warp circuitry
    14VMULT2 Not used
    Bias 1 3.0V3.0V
    3.0V
    3.0V
    8.2VLock Detect
    to ControllerPrescaler Input
    Q5755RF
    Feedback 8.2V Bias 2
    9.3VSFIN
    SFBASE
    SFOUTLock PREINAUX4AUX3
    Mod OutIADAPTIOUT AUX2AUX1 VMULT4 VMULT3 5.0V16.8MHz Reference
    to Controller and
    Receiver Back End
    VOLTAGE
    MULTIPLIER
    D5750 and
    D5751 16.8MHz OSC
    8.2V
    Super Filter
    Q5752U5751
    U5752 3.0V
    Regulator
    U5750 
    PHASE
    DETECTOR BIAS
    Q5750 RX and
    Q5751  TXCLOCK
    SYN_SEL
    D ATA
    MOD_IN From
    Controller
    NCAX0
    X1
    X2
    X3
    X4 B
    C
    7.5V 8.2V
    Q5706
    Q5707
    Q5708
    Q5709RX
    INJECTIONTX
    INJECTION
    RX
    InjectionTX
    Injection Keyed
    9.1V
    C5779
    C5780LOOP
    FILTER8.2V SW
    8.2V SW8.2V SW
    8.2V SW
    Q5825
    Q5826
    Q5901
    Q5903
    Q5905
    U5753
    Q57108.2V SW 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Procedures: UHF Range 2 (450–520 MHz) Band Main Board Troubleshooting 4-21
    15
    VMULT1 Not used
    16INDMULT Not used
    17— No connection
    18REFSEL Not used
    19FREFOUT Not used
    20AVDD 3.0-V supply (analog)
    21VBPASS Not used
    22GND Ground (analog)
    23XTAL1 16.8 MHz reference oscillator input
    24XTAL2 Not used
    25WARP Reference oscillator warp output
    26SFCAP Superfilter bypass node
    27SFBASE Superfilter control node for Q5752
    28SFOUT Superfilter output
    29— No connection
    30SFIN Superfilter supply input
    31— No connection
    32PREIN Prescalar input
    33GROUND Ground (prescalar)
    34PRE_VDD 3.0-V supply
    35PVREF Not used
    36DVDD 3.0-V supply (digital)
    37TEST1 Not used
    38TEST2 Not used
    39CPB2 Phase detector bias input
    40CPB1 Phase detector bias input
    41MODOUT Modulation output
    42CCOMP Not used
    43IOUT Phase detector normal mode output
    44GND Ground (phase detector)
    45IADAPT Phase detector adapt mode output
    46ADAPTSW Phase detector adapt switch
    47VCP High-voltage supply for phase detector
    48AUX1 Auxiliary logic output Table 4-12.  LV Frac-N U6751 Pin Descriptions (UHF Range 2) (Continued)
    Pin No.Pin NameDescription 
    						
    							May 25, 20056881096C74-B
    4-22Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting
    Figure 4-9.  Waveform Representation During Programming of the LV Frac-N IC (U5752)
    NOTE:The above waveforms are representations only.
    4.8.3 Out-of-Lock Condition
    The probable cause of an out-of-lock condition is a failure in the synthesizer circuit. If the voltages on 
    the AUX lines do not conform to Table 4-11 on page 4-18, troubleshoot the synthesizer. If the AUX 
    pins are correct, but the supply switch (Q5706, Q5707, Q5708, Q5709 or Q5710) to the in question 
    VCO is not active with 8.2V at the VCO end, then troubleshoot the 3 to 8 multiplexer U5753 or the 
    switch transistor packages. 
    If the AUX voltages are correct but the synthesizer feedback level is not within the range indicated at 
    TP5783 (-6 to -11dBm), troubleshoot the buffer stages after the VCO. If the AUX voltages are correct 
    and the synthesizer feedback level is correct but an out-of-lock condition persists, troubleshoot the 
    synthesizer.
    4.8.4 No or Low Output Power (TX or RX Injection)
    In addition to the schematic and theory of operation, refer to the transmitter injection troubleshooting 
    flowchart and the receiver injection trouble shooting flowchart in Chapter 5. The charts will guide you 
    through a sequence of tests and checks designed to isolate problems in the Transmitter or receiver 
    injection strings.
    4.8.5 No or Low Modulation
    In addition to the schematic and theory of operation, refer to the transmitter no TX Audio 
    troubleshooting flowchart in Chapter 5. The chart will guide you through a sequence of tests and 
    checks designed to isolate problems in the Transmitter Audio section of the FGU.
    4.8.6 Troubleshooting the Back-End
    Refer to “5.6.18 RX Back-End—Poor SINAD or No Audio (380–470 MHz and 450–520 MHz)—Part 1 
    of 3” on page 5-32.
    4.9 700–800 MHz Main Board Troubleshooting
    This information will help you troubleshoot the RF section of the 700–800 MHz XTL 5000 radio. Use 
    this information, along with the theory of operation and troubleshooting charts, to diagnose and 
    isolate the cause of failures.
    Prior to troubleshooting, it is important to review the theory of operation, including specific 
    precautions and troubleshooting methods. Because much of the radios circuitry operates at high 
    frequencies, measurements must be taken very carefully. Notes and cautions are added to the text 
    to alert you to this need in areas of greatest sensitivity. However, the need for extreme care does 
    exist in all measurements and tests.
    Pin 9 (Chip Select)
    Pin 7 (Data)
    Pin 8 (Clock) 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting 4-23
    4.9.1 Display Flashes “FAIL 001”
    This display indicates a synthesizer out-of-lock condition. The following information will help to 
    trouble shoot the frequency generation unit to the component level. Perform the following checks to 
    determine the mode of the Fail 001:
    1. Determine if the out-of-lock condition occurs in either receive mode, transmit mode, or both. 
    Also, check other frequencies programmed in the unit if available.
    2. To determine if the out-of-lock is frequency or VCO dependant, place the unit into RF TEST 
    Mode, as described in the ASTRO Digital XTL 5000 VHF/UHF Range 1/UF Range 2/700–
    800 MHz Mobile Radio Basic Service Manual (6881096C73) and step through each test 
    channel. Table 4-13 indicates the frequency and Aux logic level for each test mode channel. 
    In addition, Table 4-14 provides information about the frequency of operation for each VCO.
    Table 4-13.  Test Mode Channels (700–800 MHz)
    Te s t  
    MODELV F r a c - N
    TX LogicTX 
    OscillatorTX Freq 
    MHzLV F r a c - N  
    RX LogicRX 
    OscillatorRX Freq 
    MHz
    CHAN 1 AUX 1 U6754 osc1 762.0125 AUX 3 U6755 osc1 762.0625
    CHAN 2 AUX 1 U6754 osc1 769.0125 AUX 3 U6755 osc1 769.0625
    CHAN 3 AUX 1 U6754 osc1 775.9875 AUX 3 U6755 osc1 775.9375
    CHAN 4 AUX 1 U6754 osc1 794.0125 AUX 4 U6755 osc2 851.0625
    CHAN 5 AUX 1 U6754 osc1 805.9875 AUX 4 U6755 osc2 860.0625
    CHAN 6 AUX 2 U6754 osc2 806.0125 AUX 4 U6755 osc2 860.0625
    CHAN 7 AUX 2 U6754 osc2 823.9875 AUX 4 U6755 osc2 869.9375
    CHAN 8 AUX 2 U6754 osc2 851.0125 AUX 4 U6755 osc2 851.0625
    CHAN 9 AUX 2 U6754 osc2 860.0125 AUX 4 U6755 osc2 860.0625
    CHAN 10 AUX 2 U6754 osc2 869.8875 AUX 4 U6755 osc2 869.9375
    Table 4-14.  VCO Frequency Calculation and Switching Logic (700–800 MHz)
    MODE
    Radio 
    Frequency 
    (MHz)VCO 
    Frequency 
    FormulaVCO 
    Frequency 
    (MHz)AUX
    1AUX
    2AUX
    3AUX
    4
    Rx 764.0125 - 
    775.9875F(U6755 osc1) = 
    Fc + 73.35 MHz837.3625 - 
    849.3375Low Low HIgh Low
    Rx 851.0125 - 
    868.9875F(U6755 osc2) = 
    Fc - 73.35 MHz777.6625 - 
    795.6375Low Low Low HIgh
    Tx (TA) 764.0125 - 
    775.9875F(U6754 osc1) = 
    Fc764.0125 - 
    775.9875HIgh Low Low Low
    Tx(RPTR) 794.0125 - 
    805.9875F(U6754 osc1) = 
    Fc794.0125 - 
    805.9875HIgh Low Low Low
    Tx(RPTR) 806.0125 - 
    823.9875F(U6754 osc2) = 
    Fc806.0125 - 
    823.9875Low HIgh Low Low 
    						
    							May 25, 20056881096C74-B
    4-24Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting
    3. Continue troubleshooting by using the Fail 001 troubleshooting chart in Chapter 5.
    4.9.2 FGU Troubleshooting Aids
    The following illustrations are additional service aids for troubleshooting the frequency generation 
    unit.
    •Figure 4-10 on page 4-25 is a block diagram of the DC distribution for the frequency generation 
    unit.
    •Figure 4-11 on page 4-26 is a block diagram of the frequency generation unit.
    •Table 4-15 on page 4-26 describes the function of pins on the LV Frac-N IC U6751.
    •Figure 4-12 on page 4-28 is a waveform representation during programming of the LV Frac-N 
    IC U6751.
    Tx (TA) 851.0125 - 
    868.9875F(U6754 osc2) = 
    Fc851.0125 - 
    868.9875Low HIgh Low Low
    Tx (TA) = Talkaround Mode
    Tx(RPTR) = Repeater or trunked
    Table 4-14.  VCO Frequency Calculation and Switching Logic (700–800 MHz) (Continued)
    MODE
    Radio 
    Frequency 
    (MHz)VCO 
    Frequency 
    FormulaVCO 
    Frequency 
    (MHz)AUX
    1AUX
    2AUX
    3AUX
    4 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting 4-25
    Figure 4-10.  Frequency Generation Unit DC Power Supply Distribution (700–800 MHz)
    MAEPF-27803-O
    13.8 VDC
    from Battery or
    Power Supply
    Q0503
    Switched A+
    Switched A+
    (SW_A+)
    9.3V
    Regulated
    5.0V
    Regulated8.2V
    RegulatedK9.1
    3.0V
    Regulated U0950
    9.3V Regulator
    U0505
    5.0V Regulator
    U6750
    3.0V Regulator
    Y6750 16.8
    MHz Reference
    Oscillator and
    U6752 BufferQ6759
    8.2V Superfilter
    U6754 TX VCOs
    and
    U6755 RX VCOs
    U6751
    LVFracNQ6763 2nd
    Stage of RX
    Injection
    Q6762 1st
    Stage of RX
    InjectionU0951
    9.1V TX
    Regulator
    Q6764 and
    Q6765 TX
    InjectionQ0952
    K9.1 Switch
    Q6766 3rd
    Ste of TX
    Injection
    Charge Pump
    Bias Q6757 and
    Q6758, Prescaler
    Amp Q6761 
    						
    							May 25, 20056881096C74-B
    4-26Troubleshooting Procedures: 700–800 MHz Main Board Troubleshooting
    Figure 4-11.  Frequency Generation Unit Block Diagram (700–800 MHz)
    Table 4-15.  LV Frac-N U6751 Pin Descriptions (700–800 MHz)
    Pin No.Pin NameDescription
    1AUX2 Auxiliary logic output, high selects U6754 OSC2
    2AUX3 Auxiliary logic output, high selects U6755 OSC1
    3AUX4 Auxiliary logic output, high selects U6755 OSC2
    4LOCK Lock detect—logic high indicates in-lock condition
    5PD_VDD 3.0-V supply (phase detector)
    6GROUND Ground (digital)
    7DATA SPI data I/O
    8CLK SPI clock
    9CEX SPI enable line—active low
    10MODIN Modulation input from controller
    11VMULT4 Multiplier clock output
    12VMULT3 Multiplier clock output
    Bias 1 3.0V3.0V
    3.0V
    3.0V
    8.2V8.2V 8.2V
    Q6753
    Q6755
    Q6756
    Q6760
    Lock Detect
    to ControllerPrescaler Input
    Q6761RF
    FeedbackRX
    INJECTIONTX
    INJECTION
    RX
    InjectionTX
    Injection Keyed
    9.1V
    U6754
    U6755
    8.2V C6783LOOP
    FILTER
    Bias 2
    9.3V9.3V
    SFIN
    SFBASE
    SFOUTLock PREINAUX4AUX3 Mod OutIADAPTIOUT AUX2AUX1 VMULT4 VMULT3 5.0V16.8MHz Reference
    to Controller and
    Receiver Back End
    VOLTAGE
    MULTIPLIER
    D6751 and
    D6752 16.8MHz OSC
    8.2V
    Super Filter
    Q67598.2V SW
    8.2V SW8.2V SW
    8.2V SW U6752
    U6751 3.0V
    Regulator
    U6750
    PHASE
    DETECTOR BIAS
    Q6757 RX and
    Q6758 TXCLOCK
    SYN_SEL
    D ATA
    MOD_IN From
    Controller
    MAEPF-27804-O 
    						
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