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Motorola Astro Digital Mobile Radio Xtl5000 Detailled 6881096c74 B Manual

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    Page
    of 528
    							6881096C74-BMay 25, 2005
    Troubleshooting Charts: Flowcharts5-41
    5.6.27 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 
    450–520 MHz)—Part 2 of 5
    Figure 5-31.  RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—
    Part 2 of 5
    Defective parts
     in matching network
    between Q5502 and
    Q5503?
    (Note 9)Repair/replace
    defective parts Yes
    No
    Defective parts
     in matching network
    between U5501 and
    Q5502?
    (Note 5)
    Repair/replace
    defective parts Yes
    Q5502 bias voltages
     as per Table 1?
    (Note 6)
    No
    Is Q5502,
     gate resistance <
     1 MOhms?
    (Note 7)YesRepair/replace
    Q5502 and retune
    gate bias via
    Tuner
     (see help text)
    NoNo
    Yes
    Is Q5502,
     drain resistance <
     1 MOhms?
    (Note 8)Yes
    No
    Q5503 bias
    voltages as per Table 1?
    (Note 10)
    Defective parts
    in matching network
    between Q5503 and
    antenna switch?
    (Note 13)
    Antenna switch
     bias voltages as per
    Table 1?
    (Note 14)
    Repair/replace
    defective parts
    Is Q5503,
     gate resistance <
     1 MOhms?
    (Note 11)Yes
    No
    Is Q5503,
     drain resistance <
     1 MOhms?
    (Note 12)Yes
    No
    Repair/replace
    defective parts NoNo
    Yes
    YesYes
    No
    Repair/replace
    Q5502 and retune
    gate bias via
    Tuner
     (see help text)
    Check/repair/replace 
    defective parts or 
    GOTO Power Control 
    - No/low VGBIAS 
    Chart
    Repair/replace 
    Q5503 
    (see General Notes) 
    and retune gate bias 
    via Tuner 
    (see help text)  
     
    B
    A
    Repair/replace 
    Q5503 
    (see General Notes) 
    and retune gate bias 
    via Tuner 
    (see help text) Check/repair/replace 
    defective parts or 
    GOTO Power Control 
    - No/low VGBIAS 
    Chart 
    						
    							May 25, 20056881096C74-B
    5-42Troubleshooting Charts: Flowcharts
    5.6.28 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 
    450–520 MHz)—Part 3 of 5
    Figure 5-32.  RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 450–520 MHz)—
    Part 3 of 5
    YesDefective parts in
    antenna switch?
    (Note 15)Repair/replace
    defective parts
    Defective parts in
     harmonic filter?
    (Note 16)
    No
    Yes
    Repair/replace
    defective parts
    No
    Defective parts in
     power detector?
    (Note 17)Yes
    Repair/replace
    antenna connectorContinuity check
     fails from R5713 and
    the antenna connector
    external coax?
    No
    Yes
    Repair/replace
    defective parts
    B
    Go to the
    Controller GPIO
    Section
    No 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Charts: Flowcharts5-43
    5.6.29 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 
    450–520 MHz)—Part 4 of 5
    Specific Notes:
    1. Remove C5508 and solder the center conductor of a small 50-ohm, coaxial cable to TP5502. 
    Solder ground to the gold shield track adjacent to TP5502. Attach an RF milliwatt meter, key 
    the transmitter, and measure TX_INJ power. Then, remove the coaxial cable and replace 
    C5508. Remove the solder added to shield track.
    2. Remove R0977 in the power control section, and measure the resistance between VCNTRL 
    (TP5503) and ground. Replace R0977.
    3. If U5501, VD1, is incorrect, inspect the bias feed circuitry (L5502 and C5505) and interstage 
    match components (L5503, C5509, and C5507). If U5501, RFOUT, is incorrect, inspect the 
    bias feed circuitry (L5505 and C5517).
    4. Remove L5502 and measure the resistance between VD1 (U5501 pin 14) and ground. 
    Replace L5502. Remove L5505 and measure the resistance between RFOUT (U5501 pin 6) 
    and ground. Replace L5505.
    5. Inspect C5566, C5516, C5518, and R5511-15.
    6. If the Q5502 gate bias is incorrect, inspect the bias feed circuitry (R5516, L5525, C5556, and 
    R5527). If the bias feed circuitry is functional, then go to the Power Control—No or low 
    VGBIAS flowchart. If the Q5502 drain bias is incorrect, inspect the bias feed circuitry (L5508, 
    C5526-27, R5517, E5501, and R5574). Check U5570, Q5770, and associated circutry.
    7. Remove R5516 and measure the resistance between Q5502 gate and ground. Replace 
    R5516.
    8. Remove L5508 and measure the resistance between Q5502 drain and ground. Replace 
    L5508.
    9. Inspect C5559-60, C5535, C5538, R5530, R5533-34, and R5536.
    10. If the Q5503 pin 7 gate bias is incorrect, inspect the bias feed circuitry (R5520, C5539, 
    C5557, and R5525). If the gate bias feed circuitry is functional, then go to the Power 
    Control—No or low VGBIAS flowchart. If the Q5503 pin 6 gate bias is incorrect, inspect the 
    bias feed circuitry (R5521, C5540, C5558, and R5526). If the bias feed circuitry is functional, 
    then go to the Power Control—No or low VGBIAS flowchart. If the Q5503 pins 2 and 3 
    common drain bias is incorrect, inspect the bias feed circuitry (L5510, C5549-50, R5522-23, 
    and E5502).
    11. Remove R5520 and measure the resistance between Q5503 pin 7 gate and ground. Replace 
    R5520. Remove R5521 and measure the resistance between Q5503 pin 6 gate and ground.  
    Replace R5521.
    12. Remove L5510 and measure the resistance between Q5503 pins 2 and 3 drain and ground. 
    Replace L5510.
    13. Inspect R5535, C5542-43, C5545-48, and C5551-53.
    14. If the antenna switch bias voltages are incorrect, inspect R5524, L5701-4, and R5701, as well 
    as perform diode checks on D5701-3.
    15. Inspect the remaining antenna switch parts (C5701-10).
    16. Inspect L5706-8, L5712-13, C5708, C5711-14, C5719-20, R5713, and R5718.
    17. Inspect D5704, R5707-8, R5702-4, and C5715-16. 
    						
    							May 25, 20056881096C74-B
    5-44Troubleshooting Charts: Flowcharts
    5.6.30 RF Power Amplifier (RFPA)—No or Low TX Power Output (380–470 MHz and 
    450–520 MHz)—Part 5 of 5
    Table 5-6.  RFPA DC Voltages
    DescriptionLocationVoltage (Vdc) 
    (380–470 MHz)Voltage (Vdc) 
    (450–520 MHz)
    A+ = 13.6 Vdc
    U5501, VD1 U5501 pin 14 9.0–9.3 9.0–9.3
    U5501, RFOUT U5501 pins 6 and 7 9.0–9.3 9.0–9.3
    Q5502 Gate Bias R5516/C5525 
    node1.8–2.0 1.8–2.1
    Q5502 Drain Bias L5508/R5517
    Node9.0–9.3 9.0–9.3
    Q5503 Gate Bias 1 R5520/C5539 
    node2.0–2.2 1.4–1.9
    Q5503 Gate Bias 2 R5521/C5540 
    node2.0–2.2 1.4–1.9
    Q5503 Drain Bias L5510/R5523
    Node13.0–13.6 13.0–13.6
    Antenna Switch Bias
    Voltage 1L5701/C5702 
    node~4.7 ~5.95
    Antenna Switch Bias
    Voltage 2D5701/D5702 
    node~4.0 ~5.0
    Antenna Switch Bias
    Voltage 3D5703/R5701 
    node~3.3 ~3.3 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Charts: Flowcharts5-45
    5.6.31 RFPA Power Control—No VGBIAS (380–470 MHz and 450–520 MHz)
    Figure 5-33.  RFPA Power Control—No VGBIAS (380–470 MHz and 450–520 MHz)
    Read General
    Notes before
    proceeding. Read
    specific notes as
    indicated
    START
    NoYes
    Repair/replace
    U0960
    No
    No/low 
    Q5503 pin 7 
    VGBIAS1?
    No/low 
    Q5503 pin 6 
    VGBIAS2?
    Remove U0960.
    TP0937 voltage
     2.6-2.8 V? Yes
    Remove U0960.
    TP0939 voltage
     2.6-2.8 V? Yes
    Remove U0960.
    TP0941 voltage
     2.0-2.2 V? No
    Repair/replace
    U0959.  If problem
    still not fixed, see
    IC communication
    in CONTROLLER
    section.
    Yes
    Yes
    No
    No 
    						
    							May 25, 20056881096C74-B
    5-46Troubleshooting Charts: Flowcharts
    5.6.32 No 16.8 MHz Reference Oscillator Frequency (700–800 MHz)
    Figure 5-34.  No 16.8 MHz Reference Oscillator Frequency (700–800 MHz)
    MAEPF-27813-O
    U6752DC Voltages
    Pin 1
    Pin 2
    Pin 3
    Pin 4
    Pin 5No connection
    1.5
    Ground
    1.5
    3
    >800mVpp
    16.8MHz? Probe pin 3
    of Y6750 for
    16.8MHzSTART
    No 16.8MHz
    Reference
    No
    Ye s
    >800mVpp
    at TP6764?No
    Ye sCheck
    C6817Replace
    Y6750 3.0VDC
    at pin 1 of
    Y6750?No
    Ye sCheck 3.0V
    regulator path
    from U6750
    >500mVpp
    at pin 2
    U6752?No
    Ye sCheck C6758
    and R6756
    >3.0Vpp
    at pin 4
    U6752?No
    Ye sCheck
    U6752
    >1.4Vpp
    at TP6762?NoCheck L6756,
    C6755, C6759,
    R6756 and C6760Measure 16.8MHz Signals
    with Oscilloscope having a
    bandwidth >100MHz.
    NOTE:  L6756 and C6755 filter the
    distorted output of U6752 resulting
    in a clean sinusoidal 16.8MHz signal.
    R6757 and C6759 adjust the amplitude.
    Check Controller
    Section and/or
    ABACUS IC
    U6000Ye s 
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Charts: Flowcharts5-47
    5.6.33 Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 1 of 2
    Figure 5-35.  Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 1 of 2
    MAEPF-27875-O
    Poor Rx
    Sensitivity or no
    Rx audio
    Measure Transceiver
    Sinad by injection
    signal at antenna portYe s
    Ye s3kHz FM Deviation
    1kHz Audio  tone
    Sinad
    < - 119.1dBm?
    Check RF level at
    Mixer LO injection port
    (U6251 Pin 3 side 1)Receiver
    is working
    properly
    NoYe s
    Good?
    1Check Q6350,
    Q6251, Q6252,
    Q6253, Q6254
    and make any
    necessary repairs No
    Ye s RF level
    at ~ 14dBm?
    Check RX front-end
    filter switching
    voltage TableCheck Receiver
    VCO troubleshooting
    flowchart
    (LO injection section) No
    Ye s
    RX Switching Voltages
    Receiving at
    700MHz BandReceiving at
    800MHz Band Test Points
    TP6256, 58,
    60, 62 TP6255, 57,
    59, 61 TP6254
    LNA U62500V
    7.6V
    2V3V
    4V
    7.6V
    5V at Pin 1 
    						
    							May 25, 20056881096C74-B
    5-48Troubleshooting Charts: Flowcharts
    5.6.34 Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 2 of 2
    Figure 5-36.  Poor RX Sensitivity or No RX Audio (700–800 MHz)—Part 2 of 2
    MAEPF-27874-O
    1
    Inject a standard FM test
    signal into the antenna port.
    Use a spectrum analyzer and
    high-impedance RF probe to
    measure the signal at TP6253.
    
    						
    							6881096C74-BMay 25, 2005
    Troubleshooting Charts: Flowcharts5-49
    5.6.35 RX IF—Poor SINAD or No Audio (700–800 MHz)
    Figure 5-37.  RX IF—Poor SINAD or No Audio (700–800 MHz)
    MAEPF-27809-O
    Level
    is +4dB
    referenced to the
    RF input
    level?No
    No No Ye s
    Measure the IF
    signal level
    (73.35MHz)
    at TP6350 Measure the IF
    signal level
    (73.35MHz)
    at TP6252
    Refer to
    troubleshooting
    flow diagram for
    Receiver Front End
    Level
    is +20dB
    relative to the RF
    input level?No
    Ye s
    Voltage
    level of
    >~5.0V at Q6350
    Collector
    (pin 3)? 
    Ye s
    Voltage
    level of
    0.7V at Q6350
    Base
    (pin 1)?
    Ye s Refer to
    troubleshooting
    flow digram for
    Receiver Back EndMeasure the DC
    Bias voltage level
    on transistor
    Q6350
    Replace
    Q6350 Inspect biasing
    components and
    check Voltage
    Regulator U0950 for
     normal operation
    Inspect crystals and
    matching networks for
    missing components
    and/or soldering defects 
    						
    							May 25, 20056881096C74-B
    5-50Troubleshooting Charts: Flowcharts
    5.6.36 RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 1 of 3
    Figure 5-38.  RX Back-End—Poor SINAD or No Audio (700–800 MHz)—Part 1 of 3
    MAEPF-27806-O
    Is the
    IF level at
    TP6350~+20dB
    relative to the
    RF input?No
    No
    No
    NoNo No
    Ye s
    Ye sYe s
    Ye s Ye s
    Signal
    present?Voltage
    level of >~3.5V
    at Q6000
    Collector?
    Voltage
    level of ~2.15V
    at Q6000 Base
    (pin 1)? Measure Second LO
    at C6026, top side
    towards Abacus  III
    (U6000) pinRefer back to
    Receiver IF
    troubleshooting
    flowchart
    Measure Abacus
    0-3V Digital SSI
    lines FS,DOUTA,
    and CLKOUT
    3231
    Are the
    levels 0-3V?
    No
    Ye s
    Ye s Frequency
    CLKOUT at
    1.2MHz?
    No
    3 No
    FS = 20kHz
    sync pulse?Frequency
    is 75.6 or 71.1
    MHz?Inspect biasing components
    and solder. Replace Q6000
    as necessary
    Ye s
    Visually inspect
    the Second
    LO VCO
    Ye sNo Visual
    examination
    OK?Make repairs
    as necessary
    No problem
    found
    DOUTA=
    24-bit I, 24-bit Q,
    8-bit AGC  word?
    Ye s
    Go on to RX audio
    troubleshooting
    flowchartCheck Voltage Regulator
    U0505 for normal operation,
    look for base to emitter 
    drop of ~1.2V on Q6001,
    replace if necessary
    START
    Poor SINAD or
    No Audio 
    						
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