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Motorola Astro Digitalport Saber Detailed 68p81076c10 A Manual

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    							6-4
    of U205 via bypass C213. The mixer’s LO port is matched to the radio’s 
    PLL by a capacitive tap, C207 and C206. A balun transformer (T202) is 
    used to couple the RF signal into the mixer. The primary of T202 is 
    matched to the preceding stage by capacitor C223, with C227 
    providing a dc block to ground. The secondary of T202 provides a 
    differential output, with a 180° phase differential being achieved by 
    setting the secondary center tap to virtual ground using bypass 
    capacitors C210, C211 and C212. The secondary of transformer T202 
    is connected to pins 1 and 15 of the mixer IC, which drives the source 
    leg of dual FETs used to toggle the paralleled differential amplifier 
    configuration within the Gilbert Cell.
    The final stage in the receiver front end is a 2-pole crystal filter (FL1). 
    The crystal filter provides some of the receiver’s adjacent channel 
    selectivity. The input to the crystal filter is matched to the 1st mixer 
    using components L605, C611 and C614. The output of the crystal 
    filter is matched to the input of IF buffer amplifier transistor Q601 by 
    components L600, C609, and C610.
    Receiver Back EndThe IF frequency on the collector of Q601 is applied to a second crystal 
    filter (FL2) through a matching circuit consisting of L601, L602, C604, 
    and C612. The filter supplies further attenuation at the IF sidebands to 
    increase the radio’s selectivity. The output of FL2 is routed to pin 32 of 
    U401 through a matching circuit which consists of L603, C605, and 
    C606 and dc block capacitor C613.
    In the ABACUS IC, (U401) the first IF frequency is amplified and then 
    down converted to 450kHz, the second IF frequency. At this point, the 
    analog signal is converted into two digital bit streams via a sigma-delta 
    A/D converter. The bit streams are then digitally filtered and mixed 
    down to baseband and filtered again. The differential output data 
    stream is then sent to the ADSIC (U406) on the VOCON board where 
    it is decoded to produce the recovered audio.
    The ABACUS IC (U401) is electronically programmable, and the 
    amount of filtering which is dependent on the radio channel spacing 
    and signal type is controlled by the microcomputer. Additional 
    filtering, which used to be provided externally by a conventional 
    ceramic filter, is replaced by internal digital filters in the ABACUS IC. 
    The ABACUS IC contains a feedback AGC circuit to expand the 
    dynamic range of the sigma-delta converter. The differential output 
    data contains the quadrature (I and Q) information in 16-bit words, 
    the AGC information in a 9-bit word, imbedded word sync 
    information and fill bits dependent on sampling speed. A fractional-n 
    synthesizer is also incorporated on the ABACUS IC for 2nd LO 
    generation.
    The second LO/VCO is a Colpitts oscillator built around transistor Q1. 
    The VCO has a varactor diode (VR401), which is used to the adjust the 
    VCO frequency. The control signal for the varactor is derived from a 
    loop filter consisting of C426, C428, and R413. 
    						
    							6-5
    TransmitterThe 800MHz RF power amplifier (PA) is a 5-stage amplifier (U502). The 
    RF power amplifier has a nominal input and output impedance of 50 
    ohms. 
    An RF input drive level of approximately +3dBm, supplied from the 
    VCO buffer IC (U303), is applied to pin 1 of U502. The dc bias for the 
    internal stages of U502 is applied to pins 2, 5, and 6 of the module. 
    Pins 2 and 5 being switched through Q502 and pin 6 being 
    unswitched B+ to the final amplifier stage. Power control is achieved 
    through the varying of the dc bias to pins 3 and 4, the third and fourth 
    amplifier stages of the module. The amplified RF signal leaves the PA 
    module via pin 7 and is applied to the directional coupler (U501).
    The purpose of U501 is to sample both the forward power and the 
    reverse power. The reverse power will be present when there is other 
    than a 50-ohm load at the antenna port. The sampling will be 
    achieved by coupling some of the reflected power, forward and/or 
    reverse, to a coupled leg on the coupler. The sampled RF signals are 
    applied to diode CR501 for rectification and summing. The resultant 
    dc signal is applied to the ALC IC (U504 pin 2) as RFDET to be used as 
    an strength indicator of the RF signal being passed through the 
    directional coupler (U501).
    The transmit ALC IC (U504) is the heart of the power control loop. The 
    REF V line (U504 pin 7), a dc signal supplied from the D/A IC (U503), 
    and the RF DET signal described earlier, are compared internally in the 
    ALC IC to determine the amount of C BIAS, pin 4, to be applied to the 
    base of transistor Q501. Transistor Q501 responds to the base drive 
    level by varying the dc control voltages applied to pin 3 and 4 of the 
    RF PA, controlling the RF power level of module, U502. The ALC IC 
    also controls the base switching to transistor Q502 via pin 12, BIAS.
    The D/A IC (U503) controls the dc switching of the transceiver board. 
    Its outputs, SC1 and SC3, pins 12 and 14 respectively, control 
    transistor Q503, which then supplies TX 5V and RX 5V to the 
    transceiver board. The D/A also supplies the dc bias to the detector 
    diode (CR501) via pin 7, and the REF V signal to the ALC IC (U504). 
    						
    							6-6
    Notes 
    						
    							7-1
    VOCON Board 
    Detailed Theory of Operation
    7
    IntroductionThis section of the manual provides a detailed circuit description of an 
    ASTRO Digital SABER VOCON (Vocoder/Controller) Board. When 
    reading the theory of operation, refer to your appropriate schematic 
    and component location diagrams located in the back section of this 
    manual. This detailed theory of operation will help isolate the 
    problem to a particular component. However, first use the ASTRO 
    Digital SABER Portable Radios Basic Service Manual to troubleshooting 
    the problem to a particular board.
    GeneralThe VOCON board consists of two subsystems: 
    •vocoder 
    •controller 
    Although these two subsystems share the same printed circuit board 
    and work closely together, it helps to keep their individual 
    functionality separate in describing the operation of the radio.
    The controller section is the central interface between the various 
    subsystems of the radio. It is very similar to the digital logic portion of 
    the controllers on many existing Motorola radios. Its main task is to 
    interpret user input, provide user feedback, and schedule events in the 
    radio operation, which includes programming ICs, steering the 
    activities of the DSP and driving the display.
    The vocoder section performs the functions which previously were 
    performed by analog circuitry. This includes all tone signaling, 
    trunking signalling, and conventional analog voice, etc. All analog 
    signal processing is done digitally utilizing a DSP56001. In addition it 
    provides a digital voice plus data capability utilizing VSELP or IMBE 
    voice compression algorithms. Vocoder is a general term used to refer 
    to these DSP based systems and is short for voice encoder.
    In addition, the VOCON board provides the interconnect between the 
    microcontrol unit (MCU), DSP, and the encryption board on secure-
    equipped radios.  
    						
    							7-2
    Controller SectionRefer to Figure 4 and your specific schematic diagram.
    The controller section of the VOCON board consists entirely of digital 
    logic comprised of a microcontrol unit (MCU-U204), a custom support 
    logic IC (SLIC-U206), and memory consisting of: SRAM (U202), 
    EEPROM (U201), and FLASH memory (U205, U210).
    The MCU (U204) memory system is comprised of a 32k x 8 SRAM 
    (U202), 32k x 8 EEPROM (U201), and 512k x 8 FLASH ROM 
    (U205,U210). The MCU also contains 1024 bytes of internal SRAM and 
    512 bytes of internal EEPROM. The EEPROM memory is used to store 
    customer specific information and radio personality features. The 
    FLASH ROM contains the programs which the HC11F1 executes. The 
    FLASH ROM allows the controller firmware to be reprogrammed for 
    future software upgrades or feature enhancements. The SRAM is used 
    for scratchpad memory during program execution.
    The SLIC (U206) performs many functions as a companion IC for the 
    MCU. Among these are expanded input/output (I/O), memory 
    decoding and management, and interrupt control. It also contains the 
    universal asynchronous receiver transmitter (UART) used for the 
    RS232 data communications. The SLIC control registers are mapped 
    into the MCU (U204) memory space.
    Figure 4 . VOCON Board - Controller Section
    U205
    256Kx8
    FLASH
    U210
    256Kx8
    FLASHU202
    32Kx8
    SRAMU201
    32Kx8
    EEPROM
    Address/Data/
    Control ResetsClocks
    Controls
    Chip Selects/
    Bank ControlGeneral
    Purpose I/O
    RS232
    U206
    SLIC IV
    SPI SCI
    A/D Address/Data/
    Control
    ClocksGeneral
    Purpose I/O 512 Bytes
    EEPROM 1024 Bytes
    SRAM
    U204
    MC68HC11F1
    HC11/DSP
    InterfaceUniversal Connector Universal Connector
    Transceiver/Display
    MAEPF-24337-O
    ADSIC 
    						
    							7-3
    The controller performs the programming of all peripheral ICs. This is 
    done through a serial peripheral interface (SPI) bus. ICs programmed 
    through this bus include the synthesizer, DAIC, reference oscillator, 
    display, and ADSIC. On secure-equipped model, the encryption board 
    is also controlled through the SPI bus.
    In addition to the SPI bus, the controller also maintains two 
    asynchronous serial busses; the SB9600 bus and an RS232 serial bus. 
    The SB9600 bus is for interfacing the controller section to different 
    hardware option boards, some of which may be external to the radio. 
    The RS232 is used for the function of a common data interface for 
    external devices.
    User input is handled by the controller through top rotary controls 
    and side buttons. On models with a display, an additional 3 x 2 or 3 x 
    6 keypad are also read. User feedback is provided by a single bicolor 
    LED on the top and a two-line, fourteen-character display if equipped.
    The controller schedules the activities of the DSP through the host 
    port interface. This includes setting the operational modes and 
    parameters of the DSP. The controlling of the DSP is analogous to 
    programming analog signaling ICs on standard analog radios.
    Vocoder SectionRefer to Figure 5 and your specific schematic diagram.
    The vocoder section of the VOCON board is made up of a digital signal 
    processor (DSP-U405), 24k x24 static-RAM (SRAMs-U414, U403, and 
    U402), 256kB FLASH ROM (U404), ABACUS/DSP support IC (ADSIC-
    U406), and an audio PA (U401).
    The FLASH ROM (U404) contains the program code executed by the 
    DSP. As with the FLASH ROM used in the controller section, the FLASH 
    ROM is reprogrammable so new features and algorithms can be 
    updated in the field as they become available. Depending on the mode 
    and operation of the DSP, corresponding program code is moved from 
    the FLASH ROM into the faster SRAM, where it is executed at full bus 
    rate.
    The ADSIC (U406) is basically a support IC for the DSP. It provides 
    among other things, the interface from the digital world of the DSP to 
    the analog world. The ADSIC also provides some memory 
    management and provides interrupt control for the DSP processing 
    algorithms. The configuration programming of the ADSIC is 
    performed by the MCU. However some components of the ADSIC are 
    controlled through a parallel memory mapped register bank by the 
    DSP.
    In the receive mode, The ADSIC (U406) acts as an interface to the 
    ABACUS IC, which can provide IF data samples directly to the DSP for 
    processing. Or the IF data can be filtered and discriminated by the 
    ADSIC and data provided to the DSP as raw discriminator sample data. 
    The latter mode, with the ADSIC performing the IF filtering and 
    discrimination, is the typical mode of operation.  
    						
    							7-4
    In the transmit mode, the ADSIC (U406) provides a serial digital-to-
    analog (D/A) converter. The data generated by the DSP is filtered and 
    reconstructed as an analog signal to present to the VCO as a 
    modulation signal. Both the transmit and receive data paths between 
    the DSP and ADSIC are through the DSP SSI port. 
    The only analog device in the vocoder section is the audio PA (U401). 
    This IC is an audio amplifier for the microphone analog input and 
    speaker analog output. The audio PA allows steering between the 
    internal and external microphone and internal and external speaker. 
    Steering is accomplished through four control lines provided by the 
    ADSIC and controlled by the DSP through the ADSIC parallel registers.
    The amplified microphone signal is provided to the ADSIC, which 
    incorporates an analog-to-digital (A/D) converter to translate the 
    analog waveform to a series of data. The data is available to the DSP 
    through the ADSIC parallel registers. In the converse way, the DSP 
    writes speaker data samples to a D/A in the ADSIC, which provides an 
    analog speaker audio signal to the audio PA.
    Figure 5 . VOCON Board - Vocoder Section
    SSI
    SERIAL
    EXTAL MODB
    MODA
    HC11/DSP
    Interface
    D0-D23
    BUS
    CONTROLA0-A15
    U405
    DSP56001SCI
    SERIALEncryption
    Interface Host
    Port
    U401
    Audio PA
    System
    Clock Gata Array
    Logic
    ABACUS Rx
    InterfaceTx D/A
    General
    Purpose I/O
    Speaker
    D/AMicrophone
    A/DSerial
    Config.
    U406
    ADSICABACUS
    Interface
    Modulation
    Out
    External
    Microphone
    Internal
    Microphone
    External
    Speaker
    Internal
    Speaker
    U414
    8Kx24
    SRAM
    U404
    256Kx8
    FLASHU403
    8Kx24
    SRAMU402
    8Kx24
    SRAM
    HC11
    SPI
    MAEPF-24338-O 
    						
    							7-5
    Switched RegulatorAll of the digital circuitry on the VOCON is supplied 5 volt regulated 
    dc by a switched mode regulator (refer to  Figure 3 on page 5 of Chapter 
    4). The fundamental parts of the regulator are U409, L402, C470, 
    CR403, C463, and U407. Module U409 is a pulse width modulating 
    (PWM) switched regulator controller. Coil L402 is an energy storage 
    element, C470 is an output ripple filter, and CR403 is a Schottky diode 
    switch. Capacitor C463 is added for UNSW_B+ ripple filter and is 
    necessary for stability of the regulator. Module U407 is a supply 
    supervisory IC, which provides a system reset function when the 
    output of the regulator falls out of regulation, typically around 4.6Vdc.
    This switched mode regulator works by supplying just sufficient 
    energy to the storage element to maintain the output power of the 
    regulator at 5Vdc. It can be related to a flywheel in the sense that just 
    enough energy can be added to a spinning flywheel to keep it spinning 
    at a constant speed. In contrast to a typical linear type regulator, which 
    basically shunts unused current to ground through an active resistive 
    divider. The switched mode regulator is much more energy efficient. It 
    can be noted that input current to the regulator is less than the load 
    current. In fact, as input voltage to the regulator goes up, current 
    supplied to the regulator actually goes down for a constant load.
    Module U409 works off of a clock with a nominal operating frequency 
    of 160kHz (kit number NTN7749E), or 260kHz (kit numbers 
    NTN7749F and NTN7749G). This may vary a little based on the load 
    and input voltage. It maintains regulation by varying the duty cycle of 
    a clock output driving L402. This signal is referred to as Lx on U409 
    (refer to Waveform W1). As long as the clock output is high, current 
    flows from the supply into L402 allowing energy to be stored. When 
    the clock output goes low, the diode CR403 conducts, allowing current 
    to continue to flow from ground through L402. A pulse width on the 
    Lx signal can be obtained, which provides the correct amount of 
    energy to keep the output in regulation. Capacitor C470 is an output 
    filter to reduce ripple on the output from the clock transitions.
    Module U409 is supplied directly from the unswitched battery supply. 
    It is turned on and off through the control line connected to SHDN*/
    ON/OFF. This is the same control line from the MCU, which controls 
    the series pass element Q207, which switches SW_B+. A voltage level 
    of approximately 2Vdc is required to turn the regulator on. 
    						
    							7-6
    RX Signal PathThe vocoder processes all received signals digitally. This requires a 
    unique back end from a standard analog radio. This unique 
    functionality is provided by the ABACUS IC with the ADSIC (U406) 
    acting as the interface to the DSP. The ABACUS IC located on the 
    transceiver board provides a digital back end for the receiver section. 
    It provides a digital output of I (In phase) and Q (Quadrature) data 
    words which represent the IF (Intermediate Frequency) signal at the 
    receiver back end (refer to appropriate transceiver section for more 
    details on ABACUS operation). This data is passed to the DSP through 
    an interface with the ADSIC (U406) for appropriate processing.
    The ADSIC interface to the ABACUS is comprised of the four signals 
    SBI, DIN, DIN*, and ODC (refer to Figure 6). 
    NOTE:An asterisk symbol (*) next to a signal
    name indicates a negative or NOT logic
    true signal. 
    ODC is a clock ABACUS provides to the ADSIC. Most internal ADSIC 
    functions are clocked by this ODC signal at a rate of 2.4MHz and is 
    available as soon as power is supplied to the circuitry. This signal may 
    initially be 2.4 or 4.8MHz after power-up. It is programmed by the 
    ADSIC through the SBI signal to 2.4MHz when the ADSIC is initialized 
    by the MCU through the SPI bus. For any functionality of the ADSIC 
    to exist, including initial programming, this reference clock must be 
    present.    SBI is a programming data line for the ABACUS. This line is 
    used to configure the operation of the ABACUS and is driven by the 
    ADSIC. The MCU programs many of the ADSIC operational features 
    through the SPI interface. There are 36 configuration registers in the 
    ADSIC of which four contain configuration data for the ABACUS. 
    When these particular registers are programmed by the MCU, the 
    ADSIC in turn sends this data to the ABACUS through the SBI. Figure 6 .  DSP RSSI Port - RX Mode
    48KHz TX Data Interrupt
    Serial Transmit DataSerial Receive Data 2.4 MHz Receive Data Clock
    20 KHz RX Data Interrupt
    1.2 MHz Tx Data Serial Clock
    D8-D23
    A0-A2,A13-A15,RD*,WR*
    SCKR
    RFS
    TFS
    SCKT
    RXD
    TXD
    ADSIC
    U406GCB0-GCB3
    To
    Audio PA
    U401 SDO
    SC0
    SC1
    SC2
    SCK
    SRD
    STD SSI
    SERIAL
    DSP56001
    U405
    IRQB
    IRQB8KHz
    SBI
    DIN
    DIN-
    IDCODCData In
    Data In*SBI
    ABACUS II
    Interface
    J401-1 J401-2
    J401-8 J401-4
    MAEPF-24339-O 
    						
    							7-7
    DIN and DIN* are the data lines in which the I and Q data words are 
    transferred from the ABACUS. These signals make up a deferentially 
    encoded current loop. Instead of sending TTL type voltage signals, the 
    data is transferred by flowing current one way or the other through the 
    loop. This helps reduce internally generated spurious emissions on the 
    transceiver board. The ADSIC contains an internal current loop 
    decoder which translates these signals back to TTL logic and stores the 
    data in internal registers.
    In the fundamental mode of operation, the ADSIC transfers raw IF data 
    to the DSP. The DSP can perform IF filtering and discriminator 
    functions on this data to obtain a baseband demodulated signal. 
    However, the ADSIC contains a digital IF and discriminator function 
    and can provide this baseband demodulated signal directly to the DSP, 
    this being the typical mode of operation. The internal digital IF filter 
    is programmable up to 24 taps. These taps are programmed by the 
    MCU through the SPI interface.
    The DSP accesses this data through its SSI serial port. This is a 6 port 
    synchronous serial bus. It is actually used by the DSP for both transmit 
    and receive data transferal, but only the receive functions will be 
    discussed here. The ADSIC transfers the data to the DSP on the SRD 
    line at a rate of 2.4MHz. This is clocked synchronously by the ADSIC 
    which provides a 2.4MHz clock on SC0. In addition, a 20kHz interrupt 
    is provided on SC1 signaling the arrival of a data packet. This means a 
    new I and Q sample data packet is available to the DSP at a 20kHz rate 
    which represents the sampling rate of the received data. The DSP then 
    processes this data to extract audio, signaling, etc. based on the 20kHz 
    interrupt.
    In addition to the SPI programming bus, the ADSIC also contains a 
    parallel configuration bus consisting of D8-D23, A0-A2, A13-A15, RD*, 
    and WR*, This bus is used to access registers mapped into the DSP 
    memory starting at Y:FFF0. Some of these registers are used for 
    additional ADSIC configuration controlled directly by the DSP. Some 
    of the registers are data registers for the speaker D/A. Analog speaker 
    audio is processed through this parallel bus where the DSP outputs the 
    speaker audio digital data words to this speaker D/A and an analog 
    waveform is generated which is output on SDO (Speaker Data Out). In 
    conjunction with the speaker D/A, the ADSIC contains a 
    programmable attenuator to set the rough signal attenuation. 
    However, the fine levels and differences between signal types is 
    adjusted through the DSP software algorithms. The speaker D/A 
    attenuator setting is programmed by the MCU through the SPI bus.
    The ADSIC provides an 8kHz interrupt to the DSP on IRQB for 
    processing the speaker data samples. IRQB is also one of the DSP mode 
    configuration pins at start up. This 8kHz signal must be enabled 
    through the SPI programming bus by the MCU and is necessary for 
    any audio processing to occur.
    For secure messages, the analog signal data may be passed to the secure 
    module prior to processing speaker data for decryption. The DSP 
    transfers the data to and from the secure module through its SCI port 
    consisting of TXD and RXD. The SCI port is a two wire duplex 
    asynchronous serial port. Configuration and mode control of the 
    secure module is performed by the MCU through the SPI bus. 
    						
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