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Panasonic Ey7540 Operating Instructions Manual

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    Model No: EY7540
    IMPORTANTThis manual contains safety information. Read manual completely before f\
    irst using this product and save this manual for future use.
    IMPORTANTCe mode d’emploi contient des informations sur la sécurité. Lis\
    ez-le en entier avant d’utiliser le produit et conservez-le pour référence.
    IMPORTANTEEste manual contiene información de seguridad. Lea completamente este\
     manual antes de utilizar por primera vez este producto, y guárdelo para poder consultarlo en el futuro.
    Cordless Impact Driver
    Perceuse à impact sans fil
    Destornillador de impacto inalámbrico
    Operating Instructions
    Instructions d’utilisation
    Manual de instrucciones
    
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    -  - 
    Index/Index/Indice
    English: Page 3 Français:  Page 15  Español:  Página 30
    FUNCTIONAL DESCRIPTION
    DESCRIPTION DES FONCTIONS
    DESCRIPCIÓN FUNCIONAL
    Ni-MHNi-Cd
    (Q)
    (S)
    (T)
    (F)
    (F)
    (O)(N)(M)
    (H)
    (A)(B)
    (C)
    (D)
    (E)
    (G)(K)
    (P)
    (I)
    (J)
    (L)
    (R)
    (A)6.35 mm (1/4") hex quick connect chuckMandrin de connexion rapide hexagonal de 6,35 mm (1/4")Mandril hexagonal de conexión rápida de 6,35 mm (1/4")(B)Nose protectorProtection du becProtector del morro(C)Forward/Reverse leverLevier d’inversion marche avant/marche arrièrePalanca de avance/marcha atrás
    (D)Belt hook lock leverLevier de verrouillage du crochet de ceinturePalanca de bloqueo del gancho de cinturón(E)Belt hookCrochet de ceintureGancho del cinturón(F)Alignment marksMarques d’alignementMarcas de alineación(G)Battery pack release buttonBouton de libération de batterie autonomeBotón de liberación de batería(H)Battery pack (EY9L40)Batterie autonome (EY9L40)Batería (EY9L40)(I)LED lightLumière DELLuz indicadora(J)Control panelPanneau de commandePanel de control(K)LED light on/off buttonBouton Marche/Arrêt de la lumière DELBotón ON/OFF de luz LED(L)Impact power mode buttonBouton du mode de puissance de percussionBotón de modo de potencia de impacto(M)Impact power mode displayAffichage du mode de puissance de percussionIndicación de modo de potencia de impacto(N)Battery low warning lampTémoin d’avertissement de batterie basseLuz de aviso de baja carga de batería(O)Overheat warning lamp (motor/battery)Témoin d’avertissement de surchauffe (moteur/batterie) Luz de advertencia de sobrecalenta-miento (motor/batería)(P)Variable speed control triggerGâchette de commande de vitesseDisparador del control de velocidad variable(Q)Battery charger (EY0L80)Chargeur de batterie (EY0L80)Cargador de baterías (EY0L80)(R)Pack coverCouvercle de la batterie autonomeCubierta de batería(S)Ni-MH/Ni-Cd battery pack dockPoste d’accueil de la batterie autonome Ni-MH/Ni-CdEnchufe de carga de batería Ni-MH/Ni-Cd(T)Li-ion battery pack dockPoste d’accueil de la batterie autonome Li-ionEnchufe de carga de batería Li-ión
    
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    - 3 -  
    I. GENERAL SAFETY 
    RULES
     WARNING! Read all instructions
    Failure  to  follow  all  instructions  listed below  may  result  in  electric  shock,  fire and/or  serious  injury.  The  term  “power tool”  in  all  of  the  warnings  listed  below refers  to  your  mains  operated  (corded) p o w e r   t o o l   a n d   b a t t e r y   o p e r a t e d (cordless) power tool.
    SAVE THESE INSTRUCTIONS
    Work Area Safety
    1) Keep work area clean and well lit.Cluttered or dark areas invite accidents.
    ) Do not operate power tools in explosive atmospheres,  such  as  in  the  presence of flammable liquids, gases or dust.Power  tools  create  sparks  which  may ignite the dust or fumes.
    3) 
    Keep  children  and  bystanders  away while operating a power tool.Distractions can cause you to lose control.
    Electrical Safety
    1) Power  tool  plugs  must  match  the outlet.  Never  modify  the  plug  in  any way.  Do  not  use  any  adapter  plugs with earthed (grounded) power tools.Unmodified  plugs  and  matching  outlets will reduce risk of electric shock.
    ) 
    Avoid  body  contact  with  earthed  or grounded  surfaces  such  as  pipes, radiators, ranges and refrigerators.There is an increased risk of electric shock if your body is earthed or grounded.
    3) Do  not  expose  power  tools  to  rain  or wet conditions. Water entering a power tool will increase the risk of electric shock.
    4) 
    Do  not  abuse  the  cord.  Never  use t h e   c o r d   f o r   c a r r y i n g ,   p u l l i n g   o r u n p l u g g i n g   t h e   p o w e r   t o o l .   K e e p cord away from heat, oil, sharp edges or moving parts. Damaged  or  entangled  cords  increase the risk of electric shock.
    5) 
    When operating a power tool outdoors, use  an  extension  cord  suitable  for outdoor use. Use  of  a  cord  suitable  for  outdoor  use reduces the risk of electric shock.
    Personal Safety
    1) Stay  alert,  watch  what  you  are  doing and use common sense when operating a  power  tool.  Do  not  use  a  power  tool while you are tired or under the influence of drugs, alcohol or medication. 
    A  moment  of  inattention  while  operating power tools may result in personal injury.
    ) 
    Use  safety  equipment.  Always  wear eye protection. Safety  equipment  such  as  dust  mask, non-skid  safety  shoes,  hard  hat,  or hearing  protection  used  for  appropriate conditions will reduce personal injuries.
    3) 
    Avoid  accidental  starting.  Ensure  the switch  is  in  the  off  position  before plugging in. 
    Carrying  power  tools  with  your  finger  on the switch or plugging in the power tools that have the switch on invites accidents.
    4) 
    Remove any adjusting key or wrench before turning the power tool on. 
    A  wrench  or  a  key  left  attached  to  a rotating part of the power tool may result in personal injury.
    5) 
    D o   n o t   o v e r r e a c h .   K e e p   p r o p e r footing and balance at all times. 
    This enables better control of the power tool in unexpected situations.
    6) 
    Dress  properly.  Do  not  wear  loose c l o t h i n g   o r   j e w e l l e r y.   K e e p   y o u r hair,  clothing  and  gloves  away  from moving parts.
    Loose clothes, jewellery or long hair can be caught in moving parts.
    7) 
    I f   d e v i c e s   a r e   p r o v i d e d   f o r   t h e connection  of  dust  extraction  and collection  facilities,  ensure  these  are connected and properly used. 
    Use  of  these  devices  can  reduce  dust related hazards.
    Power Tool Use and Care
    1) Do  not  force  the  power  tool.  Use  the correct power tool for your application.
    The  correct  power  tool  will  do  the  job better  and  safer  at  the  rate  for  which  it was designed.
    ) 
    D o   n o t   u s e   t h e   p o w e r   t o o l   i f   t h e switch does not turn it on and off. 
    Any power tool that cannot be controlled with  the  switch  is  dangerous  and  must be repaired.
    3) 
    Disconnect  the  plug  from  the  power source  and/or  the  battery  pack  from 
    
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    the  power  tool  before  making  any adjustments,  changing  accessories, or storing power tools. S u c h   p r e v e n t i v e   s a f e t y   m e a s u r e s reduce the risk of starting the power tool accidentally.
    4) 
    Store idle power tools out of the reach of  children  and  do  not  allow  persons unfamiliar with the power tool or these instructions to operate the power tool.
    Power tools are dangerous in the hands of untrained users.
    5) 
    M a i n t a i n   p o w e r   t o o l s .   C h e c k   f o r misalignment  or  binding  of  moving parts, breakage of parts and any other condition  that  may  affect  the  power tools  operation.  If  damaged,  have  the power tool repaired before use.
    Many  accidents  are  caused  by  poorly maintained power tools.
    6) 
    Keep cutting tools sharp and clean.
    Properly  maintained  cutting  tools  with sharp  cutting  edges  are  less  likely  to bind and are easier to control.
    7) 
    U s e   t h e   p o w e r   t o o l ,   a c c e s s o r i e s and  tool  bits  etc.  in  accordance  with these  instructions  and  in  the  manner intended  for  the  particular  type  of power  tool,  taking  into  account  the working  conditions  and  the  work  to be performed. 
    Use  of  the  power  tool  for  operations d i ff e r e n t   f r o m   t h o s e   i n t e n d e d   c o u l d result in a hazardous situation.
    Battery Tool Use and Care
    1) Ensure the switch is in the off position before inserting battery pack.
    Inserting  battery  pack  into  power  tools that have the switch on invites accidents.
    ) 
    R e c h a r g e   o n l y   w i t h   t h e   c h a r g e r specified by the manufacturer.
    A  charger  that  is  suitable  for  one  type of  battery  pack  may  create  a  risk  of  fire when used with another battery pack.
    3) 
    Use power tools only with specifically designated battery packs.
    Use  of  any  other  battery  packs  may create a risk of injury and fire.
    4) 
    When  battery  pack  is  not  in  use,  keep  it away  from  other  metal  objects  like  paper clips,  coins,  keys,  nails,  screws,  or  other small  metal  objects  that  can  make  a connection from one terminal to another.
    Shorting  the  battery  terminals  together may cause burns, or a fire. 5) 
    Under  abusive  conditions,  liquid  may be ejected from battery; avoid contact. If  contact  accidentally  occurs,  flush with  water.  If  liquid  contacts  eyes, additionally seek medical help.
    Liquid  ejected  from  the  battery  may cause irritation or burns.
    Service
    1) Have  your  power  tool  serviced  by  a qualified  repair  person  using  only identical replacement parts. 
    This will ensure that the safety of power tool is maintained.
    II. SPECIFIC SAFETY 
    RULES
    1) 
     Wear ear protection. Exposure to noise can cause hearing loss.
     )   
    Be  aware  that  this  tool  is  always  in  an operating condition, since it does not have to be plugged into an electrical outlet.
    3)  Hold  power  tools  by  insulated  grip­
    ping  su rfaces  when  performing  an 
    operation  where  the  cutting  tool  may 
    contact hidden wiring.
      Contact  with  a  “live”  wire  will  make  ex -
    posed  metal  parts  of  the  tool  “live”  and shock the operator.
    4) If the bit becomes jammed, immediately turn  the  trigger  switch  off  to  prevent  an overload  which  can  damage  the  battery pack  or  motor.  Use  reverse  motion  to loosen jammed bits.
    5)  
    Do  NOT  operate  the  Forward/Reverse lever  when  the  trigger  switch  is  on. The  battery  will  discharge  rapidly  and damage to the unit may occur.
    6)   
    When  storing  or  carrying  the  tool,  set the Forward/Reverse lever to the center position (switch lock).
    7)   
    Do  not  strain  the  tool  by  holding  the speed  control  trigger  halfway  (speed control  mode)  so  that  the  motor  stops. The  protection  circuit  will  activate  and may  prevent  speed  control  operation.  If this  happens,  release  the  speed  control trigger  and  squeeze  again  for  normal operation.
    8)   Be  careful  not  to  get  dust  inside  the 
    chuck.
    9)   Do  not  touch  the  rotating  parts  to  avoid 
    injury.
    
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    10) Do  not  use  the  tool  continuously  for  a  long period  of  time.  Stop  using  the  tool  from  time to  time  to  avoid  temperature  rise  and  heat overload of the motor.
    11) Do not drop the tool.
    Symbol Meaning
    VVolts
    Direct current
    n0No load speed
    …/minRevolutions or reciprocations per minutes
    AhElectrical capacity of battery pack
     WARNING! 
    Some dust created by power sanding, sawing, grinding,  drilling,  and  other  construction activities  contains  chemicals  known  to  the State  of  California  to  cause  cancer,  birth defects  or  other  reproductive  harm.  Some examples of these chemicals are:
    • Lead from lead-based paints
    •  C r y s t a l l i n e   s i l i c a   f r o m   b r i c k s   a n d 
    cement and other masonry products
    •  Arsenic and chromium from chemically-
    treated lumber.
    To   r e d u c e   y o u r   e x p o s u r e   t o   t h e s e chemicals:  work  in  a  well  ventilated  area, and work with approved safety equipment, such  as  dust  masks  that  are  specially designed to filter out microscopic particles.
    III.	FOR BATTERY CHARGER 
    & BATTERY PACK
    Important Safety Instructions
    1) SAVE  THESE  INSTRUCTIONS  -This manual contains  important  safety  and operating instructions for battery charger EY0L80.
    )  Before  using  battery  charger,  read  all 
    instructions  and  cautionary  markings on  battery  charger,  battery  pack,  and product using battery pack.
    3) CAUTION  -To  reduce  the  risk  of  injury, charge  only  Panasonic  Battery  Pack  as shown in last page.
    O t h e r   t y p e s   o f   b a t t e r i e s   m a y   b u r s t causing personal injury and damage.
    4)  Do not expose charger and battery pack 
    to rain or snow.
    5)  To  reduce  risk  of  damaging  the  electric 
    plug  and  cord,  pull  by  plug  rather  than cord when disconnecting charger.
    6) 
    Make  sure  cord  is  located  so  that  it will  not  be  stepped  on,  tripped  over,  or otherwise subjected to damage or stress.
    7)  An  extension  cord  should  not  be  used unless absolutely necessary.Use  of  improper  extension  cord  could result in a risk of fire and electric shock. If  extension  cord  must  be  used,  make sure that: 
    a.  pins  on  plug  of  extension  cord  are 
    the  same  number,  size  and  shape  as those of plug on charger.
    b.  extension  cord  is  properly  wired  and 
    in good electrical condition.
    c.  wire  size  is  large  enough  for  ampere 
    rating of charger as specified below.
    RECOMMENDED MINIMUM AWG SIZE OFEXTENSION CORDS FORBATTERY CHARGERSAC Input Rating.AmperesAWG Size of Cord
    Equal to or greater thanBut less thanLength of Cord, Feet550100150018181816
    8)  Do  not  operate  charger  with  damaged cord or plug-replace them immediately.
    9)  Do not operate charger if it has received 
    a  sharp  blow,  been  dropped,  or  other -
    wise  damaged  in  any  way;  take  it  to  a qualified service personnel.
    10) Do  not  disassemble  charger;  take  it to  a  qualified  service  personnel  when service  or  repair  is  required.  Incorrect r e a s s e m b l y   m a y   r e s u l t   i n   a   r i s k   o f electric shock or fire.
    11 ) To  reduce  the  risk  of  electric  shock, u n p l u g   c h a r g e r   f r o m   o u t l e t   b e f o r e attempting any maintenance or cleaning.
    1 
    ) T h e   c h a r g e r   a n d   b a t t e r y   p a c k   a r e specifically designed to work together. Do not  attempt  to  charge  any  other  cordless tool or battery pack with this charger.
    13 ) Do  not  attempt  to  charge  the  battery pack with any other charger.
    14 ) D o   n o t   a t t e m p t   t o   d i s a s s e m b l e   t h e 
    battery pack housing. 
    15 ) Do  not  store  the  tool  and  battery  pack 
    
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    - 6 - 
    
    i n   l o c a t i o n s   w h e r e   t h e   t e m p e r a t u r e 
    may  reach  or  exceed  50°C  (1°F) (such  as  a  metal  tool  shed,  or  a  car i n   t h e   s u m m e r ) ,   w h i c h   c a n   l e a d   t o deterioration of the storage battery.
    16) Do  not  charge  battery  pack  when  the 
    t e m p e r a t u r e   i s   B E L O W   0 ° C   ( 3 ° F ) 
    or  ABOVE  40°C  (104°F).  This  is  very important  in  order  to  maintain  optimal condition of the battery pack.
    17 ) Do  not  incinerate  the  battery  pack.  It can explode in a fire.
    18 ) Avoid  dangerous  environment.  Do  not use charger in damp or wet locations.
    19 ) The  charger  is  designed  to  operate  on standard  household  electrical  power only.  Do  not  attempt  to  use  it  on  any other voltage!
     0) Do not abuse cord. Never carry charger 
    by  cord  or  yank  it  to  disconnect  from outlet.  Keep  cord  away  from  heat,  oil and sharp edges.
     1) C h a r g e   t h e   b a t t e r y   p a c k   i n   a   w e l l 
    v e n t i l a t e d   p l a c e ,   d o   n o t   c o v e r   t h e charger  and  battery  pack  with  a  cloth, etc., while charging.
     ) Use of an attachment not recommended may  result  in  a  risk  of  fire,  electric shock, or personal injury.
     3) Do  not  short  the  battery  pack. A  battery 
    short  can  cause  a  large  current  flow, over  heating  and  create  the  risk  of  fire or personal injury.
     4) N O T E :   I f   t h e   s u p p l y   c o r d   o f   t h i s 
    appliance  is  damaged,  it  must  only  be replaced  by  a  repair  shop  authorized by  the  manufacturer,  because  special purpose tools are required.
     5) 
    TO REDUCE THE RISK OF ELECTRIC S H O C K ,   T H I S   A P P L I A N C E   H A S   A POLARIZED  PLUG  (ONE  BLADE  IS WIDER THAN THE OTHER).This plug will fit in a polarized outlet only one  way.  If  the  plug  does  not  fit  fully  in the outlet, reverse the plug. If it still does not  fit,  contact  a  qualified  electrician  to install  the  proper  outlet.  Do  not  change the plug in any way.
    IV.	ASSEMBLY
    Attaching or Removing Bit
    NOTE:• When  attaching  or  removing  a  bit,  discon-nect  battery  pack  from  tool  or  place  the switch in the center position (switch lock).
    1.  Hold the collar of quick connect chuck and pull it out from the driver.
    .  Insert  the  bit  into  the  chuck.  Release  the 
    collar.
    3.  The  collar  will  return  to  its  original  position 
    when it is released.
    4. 
    Pull the bit to make sure it does not come out.
    5.  To  remove  the  bit,  pull  out  the  collar  in  the same way.
    CAUTION:• If  the  collar  does  not  return  to  its  origi-nal  position  or  the  bit  comes  out  when pulled  on,  the  bit  has  not  been  properly attached.  Make  sure  the  bit  is  properly attached before use.
    Use 6.35 mm (1/4") hexagonal bits.To  ensure  proper  securement  of  the  bit, use only hexagonal bits with 9.5 mm (3/8") detent.
    6.35 mm (1/4")9.5 mm (3/8")
    Attaching or Removing Bat­
    tery Pack
    1.  To connect the battery pack:
      Line  up  the  alignment  marks  and  attach 
    the battery pack.
    • 
    Slide  the  battery  pack  until  it  locks  into position.
    Alignment marks
    
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    - 7 -  
    
    . To remove the battery pack:
    Push  on  the  button  from  the  front  to  re -
    lease the battery pack.
    Button
    V.	OPERATION
    [Main Body]
    Switch  and  Forward/Reverse 
    Lever Operation
    ForwardReverse
    Switch lock
    CAUTION:To  prevent  damage,  do  not  operate Forward/Reverse  lever  until  the  bit comes to a complete stop.
    Forward  Rotation  Switch 
    Operation
    1. Push the lever for forward rotation.
    .  Depress  the  trigger  switch  slightly  to  start 
    the tool slowly.
    3.  The  speed  increases  with  the  amount  of 
    depression  of  the  trigger  for  efficient  tight-ening  of  screws.  The  brake  operates  and the  bit  stops  immediately  when  the  trigger is released.
    4.  After  use,  set  the  lever  to  its  center  posi
    -tion (switch lock).
    Reverse  Rotation  Switch 
    Operation
    1. Push the lever for reverse rotation. Check the direction of rotation before use.
    . 
    Depress  the  trigger  switch  slightly  to  start  the tool slowly.
    3.  After  use,  set  the  lever  to  its  center  posi-tion (switch lock).
    CAUTION:• To  eliminate  excessive  temperature increase  of  the  tool  surface,  do  not operate  the  tool  continuously  using  two or  more  battery  packs.  Tool  needs  cool off  time  before  switching  to  another pack.
    How to Use the Belt Hook WARNING!
    • Be  sure  to  attach  the  belt  hook  securely  to the main unit with the screw firmly fastened. When the belt hook is not firmly attached to the main unit, the hook may disconnect and the main unit may fall. 
      This may result in an accident or injury.
    •  Periodically  check  screw  for  tightness.  If 
    found to be loose, tighten firmly.
    • 
    Be  sure  to  attach  the  belt  hook  firmly  and securely  onto  a  waist  belt  or  other  belt.  Pay attention  that  the  unit  does  not  slip  off  the belt. This may result in an accident or injury.
    •  When  the  main  unit  is  held  by  the  belt hook,  avoid  jumping  or  running  with  it.  Doing  so  may  cause  the  hook  to  slip  and the main unit may fall.   This may result in an accident or injury.
    • When  the  belt  hook  is  not  used,  be  sure to  return  it  to  the  storing  position. The  belt hook may catch on something. 
      This may result in an accident or injury.
    • 
    When the unit is hooked onto the waist belt by the belt hook, do not attach driver bits to the unit. A sharp edge object, such as a drill bit, may cause injury or an accident. 
    To Set the Belt Hook Angle 
    Position
    1 . Slide the belt hook lock lever 1 and hold it to unlock the belt hook.
    21
    3 
    .  Pull  the  belt  hook  from storing  position 2  and set it.
    
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    - 8 - 
    
    3. Release the belt hook lock lever to lock the angle of belt hook.
    4. 
    Make  sure  the  belt  hook  is  firmly  locked. Also  make  sure  the  belt  hook  is  firmly locked into position 3.
    •  The  belt  hook  cannot be  locked  in  this  posi-tion.  Firmly  lock  it  into position before use.
    To return the belt hook to the storing position, Follow step 1. and  . above, then lower the belt hook.To secure the lock, follow 3 and 4 above.
    To  Change  the  Belt  Hook 
    Location SideThe  belt  hook  can  be  attached  to  either side of the unit. 
            1. Set the belt hook at storing position.
    .  Loosen  the  screw  turning  it  counter-
    clockwise,  using  a  flat  metal  or  a  flat blade screw driver.
    3.  Take  out  the  belt  hook  and  insert  into 
    the  other  side  of  the  slot  on  the  main unit.
    4.  Fasten the screw firmly, turning it clock
    -wise.
    The  belt  hook  can  be  taken  out  from  the main  unit  only  when  it  is  at  storing  posi-tion.
    Control Panel
    (1)
    ()
    (4)(3)
    (1)  Impact Power Mode Select
     Selecting  the  impact  power  among  3 modes (Soft, Medium, Hard).
    Press the impact power mode button to set it.  The  mode  changes  to  hard,  medium,  or soft each time the button is pressed. 
    The  driver  is  preset  to  “hard”  impact  mode setting  when  shipped  from  the  manufac-turer.
    Recommended work guideline tableImpact Power mode DisplayRecommended Application
    H
    Jobs requiring a high level of torque where there is no possibility of the screw breaking, its top shearing off, or the bit coming loose. (This setting provides maximum torque.) Suitable applications include:  Tightening M8 and larger bolts Tightening long screws during interior finishing work
    0 - 300 r.p.m.and0 - 3000 i.p.m.
    M
    Jobs requiring limited torque where there is a possibility of the screw breaking or its top shearing off. (This setting limits torque.) Suitable applications include: Tightening bolts with smaller diameters (M6) Tightening metalwork screws when installing fixtures
    0 - 1400 r.p.m.and
    0 - 800 i.p.m.
    S
    Jobs requiring limited torque where there is a possibility of the screw breaking, its top shearing off, or the bit coming loose and damaging a finished exterior surface. (This setting limits torque.) Suitable applications include:  Tightening bolts smaller than M6 that may shear easily Tightening screws into molded plastic Installing gypsum wallboard
    0 - 1000 r.p.m.and
    0 - 000 i.p.m.
    * i.p.m. = Impact per minute.
    (2)  LED light
    Pressing  the   button 
    to ggles  the  LED  light  on 
    and off. The light illuminates with very  low  current,  and it  does  not  adversely affect  the  performance of  the driver  during  use or its battery capacity.
    CAUTION:• The  built-in  LED  light  is  designed  to  illu-minate the small work area temporarily. 
    • Do  not  use  it  as  a  substitute  for  a  regu-lar  flashlight,  since  it  does  not  have enough brightness.
    This product has the built-in LED light.
    
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    - 9 -  
    
    This product is classified into “Class 1 LED Product” to EN 6085-1
    Class 1 LED Product
    Caution : DO NOT STARE INTO BEAM.
    (3) 
    Overheat warning lamp
    Off (normal operation)Flashing: Overheat
    Indicates  operation  has been  halted  due  to  motor or battery overheating.
    The  overheating  protection  feature  halts driver  operation  to  protect  the  motor  and battery  pack  in  the  event  of  overheating. The overheat warning lamp on the control panel flashes when this feature is active. 
    • 
    If the overheating protection feature acti-vates, allow the driver to cool thoroughly (at least 30 minutes). The driver is ready for use when the overheat warning lamp goes out. 
    • 
    Avoid  using  the  driver  in  a  way  that causes  the  overheating  protection  fea-ture to activate repeatedly.
    (4)  Battery low warning lamp
    Off (normal operation)Flashing (No charge)
    Battery protection feature active
    E x c e s s i v e   ( c o m p l e t e )   d i s c h a r g i n g   o f lithium  ion  batteries  shortens  their  service life  dramatically.  The  driver  includes  a battery  protection  feature  designed  to p r e v e n t   e x c e s s i v e   d i s c h a r g i n g   o f   t h e battery pack.
    • The  battery  protection  feature  activates 
    immediately  before  the  battery  loses  its charge, causing the battery low warning lamp to flash. 
    •  If  you  notice  the  battery  low  warning 
    lamp  flashing,  charge  the  battery  pack immediately.
    Recommended Grip
    Use  the  grip  to  hold  and  operate  the driver  with  one  hand.  If  the  job  requires additional  force,  you  can  push  against the  rear  end  of  the  driver  with  your  other hand.
    [Battery Pack]
    For Appropriate Use of Bat­
    tery Pack
    Li­ion Battery Pack (EY9L40)
    • For  optimum  battery  life,  store  the  Li-ion battery  pack  following  use  without  charg-ing it.
    •  T h e   a m b i e n t   t e m p e r a t u r e   r a n g e   i s 
    between 0°C (3°F) and 40°C (104°F).
     If the battery pack is used when the battery 
    temperature  is  below  0°C  (3 °F),  the  tool 
    may fail to function properly.
    •  When  battery  pack  is  not  in  use,  keep  it away  from  other  metal  objects  like:  paper clips,  coins,  keys,  nails,  screws,  or  other small  metal  objects  that  can  make  a  con-nection from one terminal to another.
      Shorting  the  battery  terminals  together 
    may cause sparks, burns or a fire.
    •  When  operating  the  battery  pack,  make 
    sure the work place is well ventilated.
    •  When  the  battery  pack  is  removed  from 
    the  main  body  of  the  tool,  replace  the battery  pack  cover  immediately  in  order to  prevent  dust  or  dirt  from  contaminating the  battery  terminals  and  causing  a  short circuit.
    Battery Pack Life
    The  rechargeable  batteries  have  a  lim-ited  life.  If  the  operation  time  becomes extremely  short  after  recharging,  replace the battery pack with a new one.
    
    EY7540(UL).indb   92006/09/07   16:58:33 
    						
    							
    - 10 - 
    
    Battery Recycling
    ATTENTION:
    FOR Li­ion Battery Pack, EY9L40A  Li-ion  battery  that  is  recyclable  powers  the product you have purchased. Please call 1­800­8­BATTERY  for  information  on  how  to  recycle this battery.
    [Battery Charger]
    Charging
    Common  Cautions  for  the  Li­
    ion/Ni­MH/Ni­Cd Battery Pack
    NOTE:• When  charging  a  cool  battery  pack (below  0°C  (3°F))  in  a  warm  place, leave  the  battery  pack  at  the  place  and wait for more than one hour to warm up the  battery  to  the  level  of  the  ambient temperature.  Otherwise  battery  pack may not be fully charged.• Cool  down  the  charger  when  charging more than two battery packs consecutively.• Do  not  insert  your  fingers  into  contact hole, when holding charger or any other occasions.
    CAUTION:To  prevent  the  risk  of  fire  or  damage  to the battery charger.
    • D o   n o t   u s e   p o w e r   s o u r c e   f r o m   a n engine generator.• Do  not  cover  vent  holes  on  the  charger and the battery pack.• Unplug the charger when not in use.
    Li­ion Battery Pack
    NOTE:Your battery pack is not fully charged at the time of purchase. Be sure to charge the battery before use.
    Battery charger (EY0L80)
    1.  Plug the charger into the AC outlet.
    NOTE:Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety.
    . Insert the battery pack firmly into the charger.
    1  Line up the alignment marks and place the battery onto the dock on the charger.
      Slide forward in the direction of the arrow.
     
    Alignment marks
    3. During  charging,  the  charging  lamp  will  be lit.When  charging  is  completed,  an  internal electronic  switch  will  automatically  be  trig-gered to prevent overcharging.•  Charging  will  not  start  if  the  battery pack is warm (for example, immediately after heavy-duty operation).  The  orange  standby  lamp  will  be  flash-ing until the battery cools down.  Charging will then begin automatically.
    4. The  charge  lamp  (green)  will  flash  slowly once  the  battery  is  approximately  80% charged.
    5. When  charging  is  completed,  the  charging lamp will start flashing quickly in green color.
    6.  If  the  temperature  of  the  batter  pack  is   0°C  or  less,  charging  takes  longer  to  fully charge  the  battery  pack  than  the  standard charging time.  Even  when  the  battery  is  fully  charged,  it will  have  approximately  50%  of  the  power of a fully charged battery at normal operat-ing temperature.
    7. If the power lamp does not light immediately after the charger is plugged in, or if after the standard  charging  time  the  charging  lamp does  not  flash  quickly  in  green,  consult  an authorized dealer.
    8.  If  a  fully  charged  battery  pack  is  inserted into  the  charger  again,  the  charging  lamp lights up. After several minutes, the charg-ing  lamp  may  flash  quickly  to  indicate  the charging is completed.
    Ni­MH/Ni­Cd Battery Pack
    NOTE:When  you  charge  the  battery  pack  for the  first  time,  or  after  prolonged  stor-age,  charge  it  for  about  4  hours  to bring the battery up to full capacity.
    
    EY7540(UL).indb   102006/09/07   16:58:34 
    						
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