Panasonic Ey7540 Operating Instructions Manual
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Model No: EY7540 IMPORTANTThis manual contains safety information. Read manual completely before f\ irst using this product and save this manual for future use. IMPORTANTCe mode d’emploi contient des informations sur la sécurité. Lis\ ez-le en entier avant d’utiliser le produit et conservez-le pour référence. IMPORTANTEEste manual contiene información de seguridad. Lea completamente este\ manual antes de utilizar por primera vez este producto, y guárdelo para poder consultarlo en el futuro. Cordless Impact Driver Perceuse à impact sans fil Destornillador de impacto inalámbrico Operating Instructions Instructions d’utilisation Manual de instrucciones EY7540(UL).indb 12006/09/07 16:58:24

- - Index/Index/Indice English: Page 3 Français: Page 15 Español: Página 30 FUNCTIONAL DESCRIPTION DESCRIPTION DES FONCTIONS DESCRIPCIÓN FUNCIONAL Ni-MHNi-Cd (Q) (S) (T) (F) (F) (O)(N)(M) (H) (A)(B) (C) (D) (E) (G)(K) (P) (I) (J) (L) (R) (A)6.35 mm (1/4") hex quick connect chuckMandrin de connexion rapide hexagonal de 6,35 mm (1/4")Mandril hexagonal de conexión rápida de 6,35 mm (1/4")(B)Nose protectorProtection du becProtector del morro(C)Forward/Reverse leverLevier d’inversion marche avant/marche arrièrePalanca de avance/marcha atrás (D)Belt hook lock leverLevier de verrouillage du crochet de ceinturePalanca de bloqueo del gancho de cinturón(E)Belt hookCrochet de ceintureGancho del cinturón(F)Alignment marksMarques d’alignementMarcas de alineación(G)Battery pack release buttonBouton de libération de batterie autonomeBotón de liberación de batería(H)Battery pack (EY9L40)Batterie autonome (EY9L40)Batería (EY9L40)(I)LED lightLumière DELLuz indicadora(J)Control panelPanneau de commandePanel de control(K)LED light on/off buttonBouton Marche/Arrêt de la lumière DELBotón ON/OFF de luz LED(L)Impact power mode buttonBouton du mode de puissance de percussionBotón de modo de potencia de impacto(M)Impact power mode displayAffichage du mode de puissance de percussionIndicación de modo de potencia de impacto(N)Battery low warning lampTémoin d’avertissement de batterie basseLuz de aviso de baja carga de batería(O)Overheat warning lamp (motor/battery)Témoin d’avertissement de surchauffe (moteur/batterie) Luz de advertencia de sobrecalenta-miento (motor/batería)(P)Variable speed control triggerGâchette de commande de vitesseDisparador del control de velocidad variable(Q)Battery charger (EY0L80)Chargeur de batterie (EY0L80)Cargador de baterías (EY0L80)(R)Pack coverCouvercle de la batterie autonomeCubierta de batería(S)Ni-MH/Ni-Cd battery pack dockPoste d’accueil de la batterie autonome Ni-MH/Ni-CdEnchufe de carga de batería Ni-MH/Ni-Cd(T)Li-ion battery pack dockPoste d’accueil de la batterie autonome Li-ionEnchufe de carga de batería Li-ión EY7540(UL).indb 22006/09/07 16:58:28

- 3 - I. GENERAL SAFETY RULES WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) p o w e r t o o l a n d b a t t e r y o p e r a t e d (cordless) power tool. SAVE THESE INSTRUCTIONS Work Area Safety 1) Keep work area clean and well lit.Cluttered or dark areas invite accidents. ) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.Power tools create sparks which may ignite the dust or fumes. 3) Keep children and bystanders away while operating a power tool.Distractions can cause you to lose control. Electrical Safety 1) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.Unmodified plugs and matching outlets will reduce risk of electric shock. ) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.There is an increased risk of electric shock if your body is earthed or grounded. 3) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. 4) Do not abuse the cord. Never use t h e c o r d f o r c a r r y i n g , p u l l i n g o r u n p l u g g i n g t h e p o w e r t o o l . K e e p cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 5) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. Personal Safety 1) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in personal injury. ) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. 3) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in the power tools that have the switch on invites accidents. 4) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 5) D o n o t o v e r r e a c h . K e e p p r o p e r footing and balance at all times. This enables better control of the power tool in unexpected situations. 6) Dress properly. Do not wear loose c l o t h i n g o r j e w e l l e r y. K e e p y o u r hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. 7) I f d e v i c e s a r e p r o v i d e d f o r t h e connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. Power Tool Use and Care 1) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. ) D o n o t u s e t h e p o w e r t o o l i f t h e switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3) Disconnect the plug from the power source and/or the battery pack from EY7540(UL).indb 32006/09/07 16:58:28

- 4 - the power tool before making any adjustments, changing accessories, or storing power tools. S u c h p r e v e n t i v e s a f e t y m e a s u r e s reduce the risk of starting the power tool accidentally. 4) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. 5) M a i n t a i n p o w e r t o o l s . C h e c k f o r misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 6) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. 7) U s e t h e p o w e r t o o l , a c c e s s o r i e s and tool bits etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations d i ff e r e n t f r o m t h o s e i n t e n d e d c o u l d result in a hazardous situation. Battery Tool Use and Care 1) Ensure the switch is in the off position before inserting battery pack. Inserting battery pack into power tools that have the switch on invites accidents. ) R e c h a r g e o n l y w i t h t h e c h a r g e r specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack. 3) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire. 4) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns, or a fire. 5) Under abusive conditions, liquid may be ejected from battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. Service 1) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of power tool is maintained. II. SPECIFIC SAFETY RULES 1) Wear ear protection. Exposure to noise can cause hearing loss. ) Be aware that this tool is always in an operating condition, since it does not have to be plugged into an electrical outlet. 3) Hold power tools by insulated grip ping su rfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will make ex - posed metal parts of the tool “live” and shock the operator. 4) If the bit becomes jammed, immediately turn the trigger switch off to prevent an overload which can damage the battery pack or motor. Use reverse motion to loosen jammed bits. 5) Do NOT operate the Forward/Reverse lever when the trigger switch is on. The battery will discharge rapidly and damage to the unit may occur. 6) When storing or carrying the tool, set the Forward/Reverse lever to the center position (switch lock). 7) Do not strain the tool by holding the speed control trigger halfway (speed control mode) so that the motor stops. The protection circuit will activate and may prevent speed control operation. If this happens, release the speed control trigger and squeeze again for normal operation. 8) Be careful not to get dust inside the chuck. 9) Do not touch the rotating parts to avoid injury. EY7540(UL).indb 42006/09/07 16:58:28

- 5 - 10) Do not use the tool continuously for a long period of time. Stop using the tool from time to time to avoid temperature rise and heat overload of the motor. 11) Do not drop the tool. Symbol Meaning VVolts Direct current n0No load speed …/minRevolutions or reciprocations per minutes AhElectrical capacity of battery pack WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • C r y s t a l l i n e s i l i c a f r o m b r i c k s a n d cement and other masonry products • Arsenic and chromium from chemically- treated lumber. To r e d u c e y o u r e x p o s u r e t o t h e s e chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. III. FOR BATTERY CHARGER & BATTERY PACK Important Safety Instructions 1) SAVE THESE INSTRUCTIONS -This manual contains important safety and operating instructions for battery charger EY0L80. ) Before using battery charger, read all instructions and cautionary markings on battery charger, battery pack, and product using battery pack. 3) CAUTION -To reduce the risk of injury, charge only Panasonic Battery Pack as shown in last page. O t h e r t y p e s o f b a t t e r i e s m a y b u r s t causing personal injury and damage. 4) Do not expose charger and battery pack to rain or snow. 5) To reduce risk of damaging the electric plug and cord, pull by plug rather than cord when disconnecting charger. 6) Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. 7) An extension cord should not be used unless absolutely necessary.Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure that: a. pins on plug of extension cord are the same number, size and shape as those of plug on charger. b. extension cord is properly wired and in good electrical condition. c. wire size is large enough for ampere rating of charger as specified below. RECOMMENDED MINIMUM AWG SIZE OFEXTENSION CORDS FORBATTERY CHARGERSAC Input Rating.AmperesAWG Size of Cord Equal to or greater thanBut less thanLength of Cord, Feet550100150018181816 8) Do not operate charger with damaged cord or plug-replace them immediately. 9) Do not operate charger if it has received a sharp blow, been dropped, or other - wise damaged in any way; take it to a qualified service personnel. 10) Do not disassemble charger; take it to a qualified service personnel when service or repair is required. Incorrect r e a s s e m b l y m a y r e s u l t i n a r i s k o f electric shock or fire. 11 ) To reduce the risk of electric shock, u n p l u g c h a r g e r f r o m o u t l e t b e f o r e attempting any maintenance or cleaning. 1 ) T h e c h a r g e r a n d b a t t e r y p a c k a r e specifically designed to work together. Do not attempt to charge any other cordless tool or battery pack with this charger. 13 ) Do not attempt to charge the battery pack with any other charger. 14 ) D o n o t a t t e m p t t o d i s a s s e m b l e t h e battery pack housing. 15 ) Do not store the tool and battery pack EY7540(UL).indb 52006/09/07 16:58:29

- 6 - i n l o c a t i o n s w h e r e t h e t e m p e r a t u r e may reach or exceed 50°C (1°F) (such as a metal tool shed, or a car i n t h e s u m m e r ) , w h i c h c a n l e a d t o deterioration of the storage battery. 16) Do not charge battery pack when the t e m p e r a t u r e i s B E L O W 0 ° C ( 3 ° F ) or ABOVE 40°C (104°F). This is very important in order to maintain optimal condition of the battery pack. 17 ) Do not incinerate the battery pack. It can explode in a fire. 18 ) Avoid dangerous environment. Do not use charger in damp or wet locations. 19 ) The charger is designed to operate on standard household electrical power only. Do not attempt to use it on any other voltage! 0) Do not abuse cord. Never carry charger by cord or yank it to disconnect from outlet. Keep cord away from heat, oil and sharp edges. 1) C h a r g e t h e b a t t e r y p a c k i n a w e l l v e n t i l a t e d p l a c e , d o n o t c o v e r t h e charger and battery pack with a cloth, etc., while charging. ) Use of an attachment not recommended may result in a risk of fire, electric shock, or personal injury. 3) Do not short the battery pack. A battery short can cause a large current flow, over heating and create the risk of fire or personal injury. 4) N O T E : I f t h e s u p p l y c o r d o f t h i s appliance is damaged, it must only be replaced by a repair shop authorized by the manufacturer, because special purpose tools are required. 5) TO REDUCE THE RISK OF ELECTRIC S H O C K , T H I S A P P L I A N C E H A S A POLARIZED PLUG (ONE BLADE IS WIDER THAN THE OTHER).This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. IV. ASSEMBLY Attaching or Removing Bit NOTE:• When attaching or removing a bit, discon-nect battery pack from tool or place the switch in the center position (switch lock). 1. Hold the collar of quick connect chuck and pull it out from the driver. . Insert the bit into the chuck. Release the collar. 3. The collar will return to its original position when it is released. 4. Pull the bit to make sure it does not come out. 5. To remove the bit, pull out the collar in the same way. CAUTION:• If the collar does not return to its origi-nal position or the bit comes out when pulled on, the bit has not been properly attached. Make sure the bit is properly attached before use. Use 6.35 mm (1/4") hexagonal bits.To ensure proper securement of the bit, use only hexagonal bits with 9.5 mm (3/8") detent. 6.35 mm (1/4")9.5 mm (3/8") Attaching or Removing Bat tery Pack 1. To connect the battery pack: Line up the alignment marks and attach the battery pack. • Slide the battery pack until it locks into position. Alignment marks EY7540(UL).indb 62006/09/07 16:58:30

- 7 - . To remove the battery pack: Push on the button from the front to re - lease the battery pack. Button V. OPERATION [Main Body] Switch and Forward/Reverse Lever Operation ForwardReverse Switch lock CAUTION:To prevent damage, do not operate Forward/Reverse lever until the bit comes to a complete stop. Forward Rotation Switch Operation 1. Push the lever for forward rotation. . Depress the trigger switch slightly to start the tool slowly. 3. The speed increases with the amount of depression of the trigger for efficient tight-ening of screws. The brake operates and the bit stops immediately when the trigger is released. 4. After use, set the lever to its center posi -tion (switch lock). Reverse Rotation Switch Operation 1. Push the lever for reverse rotation. Check the direction of rotation before use. . Depress the trigger switch slightly to start the tool slowly. 3. After use, set the lever to its center posi-tion (switch lock). CAUTION:• To eliminate excessive temperature increase of the tool surface, do not operate the tool continuously using two or more battery packs. Tool needs cool off time before switching to another pack. How to Use the Belt Hook WARNING! • Be sure to attach the belt hook securely to the main unit with the screw firmly fastened. When the belt hook is not firmly attached to the main unit, the hook may disconnect and the main unit may fall. This may result in an accident or injury. • Periodically check screw for tightness. If found to be loose, tighten firmly. • Be sure to attach the belt hook firmly and securely onto a waist belt or other belt. Pay attention that the unit does not slip off the belt. This may result in an accident or injury. • When the main unit is held by the belt hook, avoid jumping or running with it. Doing so may cause the hook to slip and the main unit may fall. This may result in an accident or injury. • When the belt hook is not used, be sure to return it to the storing position. The belt hook may catch on something. This may result in an accident or injury. • When the unit is hooked onto the waist belt by the belt hook, do not attach driver bits to the unit. A sharp edge object, such as a drill bit, may cause injury or an accident. To Set the Belt Hook Angle Position 1 . Slide the belt hook lock lever 1 and hold it to unlock the belt hook. 21 3 . Pull the belt hook from storing position 2 and set it. EY7540(UL).indb 72006/09/07 16:58:30

- 8 - 3. Release the belt hook lock lever to lock the angle of belt hook. 4. Make sure the belt hook is firmly locked. Also make sure the belt hook is firmly locked into position 3. • The belt hook cannot be locked in this posi-tion. Firmly lock it into position before use. To return the belt hook to the storing position, Follow step 1. and . above, then lower the belt hook.To secure the lock, follow 3 and 4 above. To Change the Belt Hook Location SideThe belt hook can be attached to either side of the unit. 1. Set the belt hook at storing position. . Loosen the screw turning it counter- clockwise, using a flat metal or a flat blade screw driver. 3. Take out the belt hook and insert into the other side of the slot on the main unit. 4. Fasten the screw firmly, turning it clock -wise. The belt hook can be taken out from the main unit only when it is at storing posi-tion. Control Panel (1) () (4)(3) (1) Impact Power Mode Select Selecting the impact power among 3 modes (Soft, Medium, Hard). Press the impact power mode button to set it. The mode changes to hard, medium, or soft each time the button is pressed. The driver is preset to “hard” impact mode setting when shipped from the manufac-turer. Recommended work guideline tableImpact Power mode DisplayRecommended Application H Jobs requiring a high level of torque where there is no possibility of the screw breaking, its top shearing off, or the bit coming loose. (This setting provides maximum torque.) Suitable applications include: Tightening M8 and larger bolts Tightening long screws during interior finishing work 0 - 300 r.p.m.and0 - 3000 i.p.m. M Jobs requiring limited torque where there is a possibility of the screw breaking or its top shearing off. (This setting limits torque.) Suitable applications include: Tightening bolts with smaller diameters (M6) Tightening metalwork screws when installing fixtures 0 - 1400 r.p.m.and 0 - 800 i.p.m. S Jobs requiring limited torque where there is a possibility of the screw breaking, its top shearing off, or the bit coming loose and damaging a finished exterior surface. (This setting limits torque.) Suitable applications include: Tightening bolts smaller than M6 that may shear easily Tightening screws into molded plastic Installing gypsum wallboard 0 - 1000 r.p.m.and 0 - 000 i.p.m. * i.p.m. = Impact per minute. (2) LED light Pressing the button to ggles the LED light on and off. The light illuminates with very low current, and it does not adversely affect the performance of the driver during use or its battery capacity. CAUTION:• The built-in LED light is designed to illu-minate the small work area temporarily. • Do not use it as a substitute for a regu-lar flashlight, since it does not have enough brightness. This product has the built-in LED light. EY7540(UL).indb 82006/09/07 16:58:32

- 9 - This product is classified into “Class 1 LED Product” to EN 6085-1 Class 1 LED Product Caution : DO NOT STARE INTO BEAM. (3) Overheat warning lamp Off (normal operation)Flashing: Overheat Indicates operation has been halted due to motor or battery overheating. The overheating protection feature halts driver operation to protect the motor and battery pack in the event of overheating. The overheat warning lamp on the control panel flashes when this feature is active. • If the overheating protection feature acti-vates, allow the driver to cool thoroughly (at least 30 minutes). The driver is ready for use when the overheat warning lamp goes out. • Avoid using the driver in a way that causes the overheating protection fea-ture to activate repeatedly. (4) Battery low warning lamp Off (normal operation)Flashing (No charge) Battery protection feature active E x c e s s i v e ( c o m p l e t e ) d i s c h a r g i n g o f lithium ion batteries shortens their service life dramatically. The driver includes a battery protection feature designed to p r e v e n t e x c e s s i v e d i s c h a r g i n g o f t h e battery pack. • The battery protection feature activates immediately before the battery loses its charge, causing the battery low warning lamp to flash. • If you notice the battery low warning lamp flashing, charge the battery pack immediately. Recommended Grip Use the grip to hold and operate the driver with one hand. If the job requires additional force, you can push against the rear end of the driver with your other hand. [Battery Pack] For Appropriate Use of Bat tery Pack Liion Battery Pack (EY9L40) • For optimum battery life, store the Li-ion battery pack following use without charg-ing it. • T h e a m b i e n t t e m p e r a t u r e r a n g e i s between 0°C (3°F) and 40°C (104°F). If the battery pack is used when the battery temperature is below 0°C (3 °F), the tool may fail to function properly. • When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a con-nection from one terminal to another. Shorting the battery terminals together may cause sparks, burns or a fire. • When operating the battery pack, make sure the work place is well ventilated. • When the battery pack is removed from the main body of the tool, replace the battery pack cover immediately in order to prevent dust or dirt from contaminating the battery terminals and causing a short circuit. Battery Pack Life The rechargeable batteries have a lim-ited life. If the operation time becomes extremely short after recharging, replace the battery pack with a new one. EY7540(UL).indb 92006/09/07 16:58:33

- 10 - Battery Recycling ATTENTION: FOR Liion Battery Pack, EY9L40A Li-ion battery that is recyclable powers the product you have purchased. Please call 18008BATTERY for information on how to recycle this battery. [Battery Charger] Charging Common Cautions for the Li ion/NiMH/NiCd Battery Pack NOTE:• When charging a cool battery pack (below 0°C (3°F)) in a warm place, leave the battery pack at the place and wait for more than one hour to warm up the battery to the level of the ambient temperature. Otherwise battery pack may not be fully charged.• Cool down the charger when charging more than two battery packs consecutively.• Do not insert your fingers into contact hole, when holding charger or any other occasions. CAUTION:To prevent the risk of fire or damage to the battery charger. • D o n o t u s e p o w e r s o u r c e f r o m a n engine generator.• Do not cover vent holes on the charger and the battery pack.• Unplug the charger when not in use. Liion Battery Pack NOTE:Your battery pack is not fully charged at the time of purchase. Be sure to charge the battery before use. Battery charger (EY0L80) 1. Plug the charger into the AC outlet. NOTE:Sparks may be produced when the plug is inserted into the AC power supply, but this is not a problem in terms of safety. . Insert the battery pack firmly into the charger. 1 Line up the alignment marks and place the battery onto the dock on the charger. Slide forward in the direction of the arrow. Alignment marks 3. During charging, the charging lamp will be lit.When charging is completed, an internal electronic switch will automatically be trig-gered to prevent overcharging.• Charging will not start if the battery pack is warm (for example, immediately after heavy-duty operation). The orange standby lamp will be flash-ing until the battery cools down. Charging will then begin automatically. 4. The charge lamp (green) will flash slowly once the battery is approximately 80% charged. 5. When charging is completed, the charging lamp will start flashing quickly in green color. 6. If the temperature of the batter pack is 0°C or less, charging takes longer to fully charge the battery pack than the standard charging time. Even when the battery is fully charged, it will have approximately 50% of the power of a fully charged battery at normal operat-ing temperature. 7. If the power lamp does not light immediately after the charger is plugged in, or if after the standard charging time the charging lamp does not flash quickly in green, consult an authorized dealer. 8. If a fully charged battery pack is inserted into the charger again, the charging lamp lights up. After several minutes, the charg-ing lamp may flash quickly to indicate the charging is completed. NiMH/NiCd Battery Pack NOTE:When you charge the battery pack for the first time, or after prolonged stor-age, charge it for about 4 hours to bring the battery up to full capacity. EY7540(UL).indb 102006/09/07 16:58:34