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Philips Fm2 Service Manual

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    							Safety Testing
    Chapter 8 - Test and Inspection Matrix
    89
    System Safety Test
    Whenever you connect a monitor to an obstetrical system such as Agilent OB 
    TraceVue you must perform the System Test. The System Test consists of the 
    Enclosure Leakage Current tests (normal and single fault condition) as described 
    on 86. You must run this test when connecting either a new or repaired monitor. Table 23 Patient Leakage Current Values
    Test Condition PolarityMaximum Allowable 
    Leakage Current 
    (µA)
    Type B & BF
    NormalNormal 100 µA
    Reversed 100 µA
    S.F.C.1 (Open Supply)
    1. S.F.C. = Single Fault Condition
    Normal 500 µA
    Reversed 500 µA 
    						
    							Testing Transducers
    90Chapter 8 - Test and Inspection Matrix
    Testing Transducers
    Testing Toco Transducers 
    Visual CheckCheck the transducer for signs of damage. Ensure that there are no cracks in the 
    transducer housing or dome, in the cable or the connector plug.
    Electrical
    Check1. Turn on the monitor.
    2. Connect the transducer to the Toco socket. 
    3. Check that the display acknowledges the connected transducer in the 
    Toco frame of the main monitoring screen.
    4. Lay the transducer face up on a flat surface for a few seconds.
    5. Set the Toco Baseline as follows:
    a. Highlight the Toco frame in the main monitoring screen by turning 
    the navigation wheel.
    b. Press the wheel to enter the Toco Menu. The existing Toco Baseline 
    will be displayed.
    c. If you need to change this, highlight the 
    TOCO Baseline menu 
    item, and press the navigation wheel. You will see a box containing 
    the choices for setting the Toco Baseline.
    d. Highlight the desired Toco Baseline value by turning the navigation 
    wheel, and select by pressing the wheel.
    e. Exit the Toco menu by highlighting Return and pressing the 
    navigation wheel.
    6. Zero the Toco by pressing the   button.
    7. Turn the transducer over so that button is face down on the flat surface. 
    Hold the cable at a point 25 cm from the transducer and ensure that the  
    						
    							Testing Transducers
    Chapter 8 - Test and Inspection Matrix
    91
    transducer touches the flat surface only with the button and that the 
    transducer is parallel to the flat surface.
    8. The Toco display should read between 20 and 40 units above the 
    Baseline.
    Figure 12 Testing a Toco Transducer
    9. If the test fails, repeat with another transducer. If it still fails, refer to 
    Chapter 5,“Troubleshooting”.
    Toco display = 5, 10, 15, or 20
    depending on Baseline
    setting  Toco display = 20 - 40 Toco
     units above the Baseline 
    						
    							Testing Transducers
    92Chapter 8 - Test and Inspection Matrix
    Testing Ultrasound Transducers 
    Visual CheckCheck the transducer for signs of damage. Ensure that there are no cracks in the 
    transducer housing or dome, in the cable or the connector plug.
    Electrical
    Check1. Turn on the monitor.
    2. Connect the transducer(s) to the US 1 or US 2 socket. 
    3. Check that the display acknowledges the connected transducer(s) in the 
    Ultrasound frame of the main monitoring screen.
    4. Increase the loudspeaker volume to an audible level.
    5. Holding the transducer in one hand, move your hand repeatedly towards 
    and then away from the surface of the transducer, or gently tap the 
    transducer surface with your finger.
    Figure 13 Testing an Ultrasound Transducer
    6. Check that a noise is heard from the loudspeaker. 
    						
    							Testing Transducers
    Chapter 8 - Test and Inspection Matrix
    93
    7. The transducer contains seven piezo-electric crystals.
    Figure 14 Position Of Crystals in an Ultrasound Transducer
    8. Holding the transducer in one hand, move a flat-bottomed pencil or 
    similar object repeatedly towards and then away from each crystal. The 
    distance between the pen and the transducer surface should be about 2 to 
    3 cm.
    Figure 15 Testing the Crystals in an Ultrasound Transducer
    9. Check that a noise is heard from the loudspeaker for each crystal. 
    						
    							Testing Transducers
    94Chapter 8 - Test and Inspection Matrix
    10. If the test fails, repeat using another transducer. If it still fails, refer to 
    Chapter 5,“Troubleshooting”. 
    						
    							Index
    Index95 A
    A/D values,27, 29
    accessory testing
    transducers
    ,22
    Toco
    ,90
    US
    ,92
    assembly drawings
    ,71
    B
    battery
    charging time
    ,83
    checking
    ,20
    disposal
    ,44
    importance of polarity
    ,44
    observing polarity
    ,43
    recharging
    ,83
    removal
    ,43
    removal/replacement 
    precautions
    ,40
    replacement
    ,44
    storing
    ,83
    using
    ,82
    block diagram
    of operation
    ,7
    C
    cables
    null-modem
    ,14
    parallel printer
    ,18
    recorder
    ,18
    cautions
    ,3
    cleaning
    ,11
    closed case disassembly.See 
    disassembly procedures
    communications ports
    parallel
    ,8
    serial I/O
    ,8
    crystals
    in US transducer
    ,93
    D
    demo mode,27
    disassembly
    of major parts
    ,38
    tools
    ,39
    disassembly procedures
    ,37–61
    closed case
    ,40–44
    battery
    ,43
    speaker housing
    ,41
    speaker wires
    disconnection
    ,41
    front case
    ,47
    keypad
    ,54
    LCD assembly
    ,50
    main PCB
    ,49
    navigation wheel
    ,47
    main PCB
    ,59
    side connector PCB
    ,59
    side panel
    ,59
    rear case
    foot cushions
    ,58
    handle
    ,58
    interface board
    ,55
    rear connector PCB
    ,55
    tools required
    ,39
    display
    removal
    ,50
    replacement
    ,51
    window removal
    ,51
    E
    electrical leakage,85
    enclosure leakage current
    ,81, 
    87
    error codes
    ,23
    8 most recent
    ,28
    explanation
    ,23
    error log
    ,19, 27, 28
    screen
    ,28
    errors
    ,19
    handling
    ,22not self-detected
    ,22
    self-detected
    ,22
    exchange
    monitor
    ,2
    exploded parts diagrams
    ,71
    F
    foot cushions
    removal
    ,58
    front case assembly
    ,38
    disassembly.See disassembly 
    procedures
    separation from rear
    ,45
    fuses
    ,39
    G
    general information,1
    ground integrity
    ,85
    H
    handle
    removal
    ,58
    housing kit
    ,67
    I
    icon
    indoor use only
    ,4
    paper advance
    ,4
    power supply input
    power supply input icon
    ,4
    power supply output
    ,4
    power-on indicator
    ,4
    printing enable/disable
    ,4
    IEC601-1
    ,85
    IEEE-1284
    compliant cable
    ,18
    indoor use only icon
    ,4
    initialization string 
    						
    							96Index attention characters (AT)
    ,15
    default entries
    ,16
    &K0
    ,16
    E0
    ,16
    X0
    ,16
    X4
    ,16
    modem
    default
    ,15
    user-customizable
    ,15
    return characters
    ,15
    installation
    ,6
    mountings
    ,10
    intended readership
    ,2
    prerequisites
    ,2
    interface
    parallel
    ,13
    serial
    ,13
    interface board
    removal
    ,55
    interface PCB
    removal
    from rear conn. PCB
    ,56
    replacing
    on rear connector PCB
    ,56
    K
    keypad
    description
    ,9
    removal
    ,54
    replacement
    ,54
    L
    LCD
    assembly
    high voltage precautions
    ,50
    replacing
    ,51
    assembly removal
    ,50
    backlight
    ,8
    display
    ,8
    resolution
    ,8
    LCD display
    window removal
    ,51
    M
    main PCB
    disassembly procedures
    ,59
    removing from front case 
    assembly
    ,49
    replacing
    ,52
    malfunction categories
    degraded operation
    ,32
    totally inoperative
    ,32
    measurement channels
    ,10
    Metron
    contact address
    ,85
    safety tester
    ,85
    modem
    default initialization string
    ,15
    validated
    ,17
    6210GSM
    ,17
    MultiTech MT-5600ZDX
    ,15
    Nokia 6210GSM
    ,15
    modems
    supported
    ,14
    monitor
    block diagram
    ,7
    exchanging
    ,2
    general description
    ,6
    main assemblies.See front 
    and rear case assembly
    major component parts
    ,38
    mechanical description
    ,8
    overview of
    ,6
    mountings
    roll stand
    ,10
    wall-mount
    ,10
    MultiTech
    ,15
    MultiTech MT-5600ZDX
    ,17
    N
    navigation wheel
    description
    ,9
    removal
    ,47
    replacing
    ,48
    Nokia 6210GSM
    ,15, 17
    non-medical equipmentplacement
    ,14, 18
    notes
    ,3
    null-modem
    cable
    ,14
    O
    OB TraceVue
    and system safety test
    ,89
    RS-232 interface
    ,13
    overview
    of monitor
    ,6
    P
    packing
    and warranty
    ,5
    for shipment
    ,5
    general instructions
    ,5
    repacking
    in different carton
    ,5
    in original carton
    ,5
    paper advance icon
    ,4
    parallel interface
    ,13, 18
    PCL level 3 printer
    ,18
    parallel port
    PCL printer
    ,8
    patient leakage current
    ,81, 88
    values
    ,89
    PCL Level 3
    validated printers
    ,18
    performance assurance tests
    power-on self-test
    ,19
    transducer testing
    ,19, 22
    visual test
    ,20
    pinouts
    RS-232 interface
    ,14
    serial interface
    ,14
    placement
    non-medical equipment
    ,14, 18
    power
    low, warning of
    ,82
    power supplies
    ,9
    power supply output icon
    ,4 
    						
    							Index97
    power-on indicator icon,4
    power-on jingle
    ,21
    power-on self-test
    ,2, 19, 20, 81
    checksum
    ,20
    error and error detection
    ,21
    explanation
    ,20
    jingle
    ,21
    performing
    ,21
    watchdog timer
    ,21
    power-up defaults
    ,25–29
    alarm settings
    ,25
    data transfer
    ,26
    destination
    ,26
    date
    ,26
    format
    ,26
    explanation
    ,25
    language
    ,26
    modem init string
    ,25
    patient ID
    ,26
    phone number
    ,25
    recorder paper
    speed
    ,26
    recorder paper style
    ,26
    settings
    ,25
    time format
    ,26
    Toco baseline set-point
    ,25
    US trace separation
    ,25
    prerequisites for readers
    ,2
    preventive maintenance
    battery exchange
    ,80, 83
    printers
    supported PCL Level 3
    ,18
    supported PCL level 3
    ,18
    validated
    ,18
    printing enable/disable 
    icon
    ,4
    R
    rear case assembly,38
    description
    ,39
    disassembly.See disassembly 
    procedures
    separation from front
    ,45rear connector PCB
    removal
    ,55
    removing interface board 
    from
    ,56
    replacing interface PCB on
    ,56
    reassembly procedures
    ,37–61
    closed case
    battery
    ,44
    speaker housing
    ,42
    front and rear case
    ,46
    front case
    keypad
    ,54
    LCD assembly
    ,51
    main PCB
    ,52
    navigation wheel
    ,48
    main PCB
    side connector PCB
    ,61
    side panel
    ,61
    rear case
    rear connector/interface
    PCB assembly
    ,57
    recorder
    cable
    ,18
    repair strategy
    ,1, 2
    FM-2 Recorder
    ,1
    repairs
    battery exchanged
    ,80
    front end connector board 
    exchanged
    ,80
    power supply exchanged
    ,80
    rear connector board 
    exchanged
    ,80
    unit exchange
    ,80
    unit opened
    ,80
    roll stand
    ,10
    routine maintenance
    ,11
    RS-232 interface
    ,13
    modem
    desktop
    ,13
    GSM cell phone
    ,13
    OB TraceVue
    ,13
    pinouts
    ,14
    S
    safety tester,85
    safety testing
    ,84
    safety tests
    ,2, 19, 81
    categories
    ,85
    electrical leakage
    ,85
    enclosure leakage current
    ,81, 
    86
    normal condition
    ,86
    single fault condition
    ,86
    ground integrity
    ,85
    limits
    ,84
    local regulations
    ,85
    Metron safety tester
    ,85
    patient leakage current
    ,81
    normal condition
    ,88
    single fault condition
    ,88
    procedures
    ,85
    safety tester
    ,85
    standards
    ,84
    system safety test
    ,19
    test 1
    ,81
    test 2
    ,81
    test blocks
    ,19
    screwdriver
    Phillips-head
    ,39
    serial interface
    ,13
    pinouts
    ,14
    to PC/AT computer
    ,13
    service
    by qualified service 
    personnel
    ,79
    philosophy
    ,19
    service menu
    ,26
    accessing
    ,26
    error log
    ,27, 28
    explanation of entries
    ,27
    function
    ,27
    purpose
    ,26
    purpose of
    ,26
    system A/D values
    ,27
    service tests
    overview
    ,19
    shipment 
    						
    							98Index packing for
    ,5
    side connector PCB
    removal
    ,59
    side panel
    removal
    ,59
    small parts kit
    ,63
    software upgrades
    RS-232 interface
    ,13
    spare parts
    ,63–??
    assembly drawings,71
    exchange assemblies
    M2922A
    ,64
    M2925A
    ,64
    exchange parts
    ,64
    M2922-40003
    battery kit
    ,68
    M2922-44301
    keypad kit
    ,69
    M2922-60406
    navigation wheel kit
    ,69
    M2922-64001
    housing kit
    ,67
    M2922-64002
    speaker kit
    ,68
    M2922-64004
    display kit
    ,69
    M2922-66505
    side connector PCB kit
    ,70
    M2922-66510
    interface PCB kit
    ,70
    M2922-66511
    rear connector PCB kit
    ,70
    non-exchange assemblies
    M2922A
    ,65
    small parts kit
    ,63, 66
    supplies and accessories
    M2922A
    ,66
    speaker housing
    removal
    ,41
    replacement
    ,42
    support strategy
    ,19
    supported modems
    ,14
    symbols and definitions
    ,5
    system A/D values
    ,29
    overview
    ,29screen
    ,29
    system interfaces
    ,13–18
    parallel
    ,18
    system safety test
    ,89
    T
    test and inspection matrix,19, 
    77–94
    expected results
    ,81
    introduction
    ,79
    reporting
    ,81
    test blocks
    power-on self-test
    ,81
    safety tests
    ,81
    visual test
    ,81
    when to perform
    ,80
    testing
    after repair
    ,2
    tests and error codes
    ,19–??
    Toco baseline set-point
    power-up defaults
    ,25
    Toco channel
    ,10
    Wheatstone bridge
    ,10
    tools
    10 mm hex socket
    for encoder nut
    ,47
    for disassembly
    ,39
    9/16-inch socket
    ,39
    needle-nose pliers
    ,39
    Phillips-head
    screwdriver
    ,39
    torque settings
    encoder switch nut
    ,48
    rear to front case screws
    ,46
    speaker housing screws
    ,42
    transducer
    performance test
    ,22
    transducer testing
    ,22
    toco
    electrical check
    ,90
    visual check
    ,90
    ultrasound
    ,92
    UScrystals
    ,93
    troubleshooting
    ,31–36
    initial daignosis
    ,32
    overview
    ,31
    U
    UL2601-1,85
    ultrasound
    sockets
    ,10
    US 1
    ,10
    US 2
    ,10
    ultrasound channel
    ,10
    US trace separation
    power-up defaults
    ,25
    V
    validated modems,15
    validated printers
    ,18
    visual test
    ,19, 81
    W
    wall-mount,10
    watchdog timer
    ,21 
    						
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