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Philips Fm2 Service Manual

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    							List of Figures
    List of Figuresxi
    Figure 1 FM-2 Block Diagram of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
    Figure 2 Error Log  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
    Figure 3 System A/D Values  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
    Figure 4 Diagnosing Malfunction - Initial Diagnosis . . . . . . . . . . . . . . . . . . . . . 32
    Figure 5 Power Diagnosis - Power Supply or Display  . . . . . . . . . . . . . . . . . . . 33
    Figure 6 Monitoring Degradation, Diagnostic Flow Chart . . . . . . . . . . . . . . . . 35
    Figure 7 Assembly Drawing (Sheet 1) - Top Level Assembly . . . . . . . . . . . . . . 71
    Figure 8 Assembly Drawing (Sheet 2) - Front Case Assembly . . . . . . . . . . . . . 72
    Figure 9 Assembly Drawing (Sheet 3) - Rear Case Assembly  . . . . . . . . . . . . . 73
    Figure 10 Assembly Drawing (Sheet 4) - Interface PCB/Rear Connector PCB 74
    Figure 11 Assembly Drawing (Sheet 5) - Side Connector PCB/Panel/Label  . . 75
    Figure 12 Testing a Toco Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
    Figure 13 Testing an Ultrasound Transducer  . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
    Figure 14 Position Of Crystals in an Ultrasound Transducer  . . . . . . . . . . . . . . 93
    Figure 15 Testing the Crystals in an Ultrasound Transducer  . . . . . . . . . . . . . . 93 
    						
    							Chapter 1 - General Information1
    1
    General Information
    Introduction
    This guide tells you how to service and repair the monitor (M2922A). It 
    describes the system hardware and software, tells you how to diagnose operating 
    and servicing problems, and how to test the system.
    As this monitor is intended to be installed by the customer, refer to the 
    Instructions for Use for details of how to install the monitor.
    The FM-2 Antepartum Fetal Monitor Service Guide supplements the 
    maintenance and troubleshooting procedures carried out by the operator that 
    are described in the Instructions for Use. Refer to the Instructions for Use for 
    maintenance and troubleshooting procedures that may be performed during 
    normal operation.
    Any other maintenance and repair procedures beyond the level covered in the 
    Instructions for Use are limited to replacement of:
    • the battery
     three board assemblies inside the case (but excluding the main PCB)
    the speaker
     components of the LCD display installed in the front case assembly
    The features available on the monitor you are servicing depend on which 
    accessories were purchased. As this manual covers all accessories, consult your 
    configuration listing to see which apply to your monitor.
    As the only support strategy for the Recorder is unit exchange, in the event of a 
    malfunction or failure, no repair or servicing information for it is included in 
    this manual. For routine care and maintenance, refer to the Instructions for Use.
    Only qualified service personnel should attempt to disassemble the monitor, or 
    to remove or replace any internal assemblies. 
    						
    							Repair Strategy
    2Chapter 1 - General Information
    Who Should Read This Guide
    This guide is for any technical personnel servicing and repairing the FM-2 
    monitor (M2922A).
    Yo u  m u s t :
    understand English
    be familiar with standard medical equipment installation procedures
    be familiar with current conventional technical terms as used throughout 
    this guide
    What to Do Next
    Familiarize yourself with the contents of this guide before attempting to service 
    or repair the monitor.
    Repair Strategy
    Reading operating error messages and the error log helps to determine whether a 
    fault is a hardware or software problem. Fault rectification is accomplished by 
    replacement of the defective part at the assembly level. For example, faults may 
    be repaired by replacement of a complete board where the fault is identified, or 
    by exchanging the monitor.
    Repair or replacement of individual components on the boards is not supported, 
    and should never be attempted.
    There are no servicing instructions in this manual for the Recorder (M2925A) as 
    a repair is effected by exchanging the unit only.
    After any repairs you must carry out the following tests:
    Power-On Self-Test (see “FM-2 Power-On Self-Test” on page 20)
    Performance tests (see “Te s t i n g  Tr a n s d u c e r s” on page 90)
    Safety tests after repair (see “Safety Testing” on page 84) 
    						
    							Warnings, Cautions, and Notes
    Chapter 1 - General Information
    3
    Warnings, Cautions, and Notes
    This guide uses three terms that are important for proper servicing of the 
    monitor: Warning, Caution, and Note.
    Warning
    A warning calls your attention to an action or a possible situation that may 
    result in injury or death to you or the patient.
    Caution
    A caution precedes an action that may result in damage to, or malfunction 
    of the monitor. It indicates that special care is necessary for the safe and 
    effective servicing of the monitor.
    Note—A note calls your attention to an important point in the text.
    On your monitor, this sign indicates that there is 
    detailed information in this book and the 
    Instructions for 
    Use
     which you must read before proceeding with your 
    task. 
    						
    							Symbols and Definitions
    4Chapter 1 - General Information
    Symbols and Definitions
    Symbol DefinitionSymbolDefinition
    Remote marker input 
    connector symbol on 
    monitorClass II equipment symbol 
    (double insulation)
    Drip-proof equipment 
    classification on monitorType BF applied part 
    symbol on monitor
    Power input symbol on 
    power supplyRefer to accompanying 
    documents
    Power supply connector 
    symbol on monitorRS-232 connector (symbol 
    on monitor housing)
    Power supp ly  output 
    connector on power supplyRS-232 connector (symbol 
    on monitor label)
    Functional earth symbol on 
    power supplyPrinter connection symbol 
    on monitor
    Indoor use only symbol
    on power supply
    220-240V~
    50-60 Hz,
    0.08A
    15V ∼ 1ARS-232
    15V ∼ 1A 
    						
    							Packing for Shipment
    Chapter 1 - General Information
    5
    Packing for Shipment 
    General Instructions
    To ship the monitor for any reason, follow the instructions in this section.
    Pack the monitor carefully. Failure to follow the instructions in this section may 
    result in loss or damage not covered by the warranty. If the original shipping 
    carton is not available, use another suitable carton.
    Repacking in Original Carton
    If available, use the original carton and packing materials. Pack the monitor as 
    follows:
    1. Place the monitor and, if necessary, accessory items in original packaging.
    2. Place in shipping carton and seal carton with packaging tape.
    3. Label carton with shipping address and return address.
    Repacking in a Different Carton
    If the original carton is not available, use the following procedure to pack the 
    monitor.
    1. Place the monitor in a plastic bag.
    2. Locate a corrugated cardboard shipping carton with at least 200 pounds 
    per square inch (psi) bursting strength.
    3. Fill the bottom of the carton with at least 2 inches of packing material.
    4. Place the bagged unit on the layer of packing material and fill the box 
    completely with packing material.
    5. Seal the carton with packing tape.
    6. Label the carton with the shipping address and return address. 
    						
    							Overview Of The Device
    6Chapter 1 - General Information
    Overview Of The Device
    General Description
    The device description included in this chapter focuses on the functional 
    performance of the replaceable assemblies that may be identified as the probable 
    cause of an apparent malfunction.
    Refer to the Instructions for Use for information about the operation of the 
    monitor and of the Recorder. That manual includes descriptions of the 
    installation and setup of the monitor, modes of operation, recording of real-time 
    patient data, and transmission of patient data to local or remote PCs. 
    						
    							Overview Of The Device
    Chapter 1 - General Information
    7
    Block Diagram of Operation
    Figure 1 illustrates the functional operation of the monitor, including the 
    accessories and options. It incorporates features of the mechanical design, 
    indicating the physical relationship of the assemblies and components.
    Figure 1 FM-2 Block Diagram of Operation 
    						
    							Mechanical Description
    8Chapter 1 - General Information
    Mechanical Description
    As indicated in Figure 1, except for the battery, speaker, interface board, and rear 
    connector board, all functioning components of the monitor are installed as sub-
    assemblies of the case front-cover assembly. There are four sockets (event marker, 
    Toco and two US) accessible on the left side panel. These are mounted on a side 
    connector PCB, which is itself mounted on the main PCB.
    The case rear-cover assembly includes the replaceable battery and the speaker 
    assembly. The rear cover provides openings through which the three rear 
    connector board-mounted connectors (serial, parallel and power input) are 
    accessible. Additional mechanical features are included in 
    Chapter 6,“Disassembly/Reassembly Guide”.
    LCD and Backlight 
    The LCD panel is a monochrome LCD display. It is a single-panel display with 
    a resolution of 320 X 240 pixels. Data to be displayed are stored in the main 
    board. Direct connection to the LCD panel is made through on-board header 
    assembly J7.
    The backlight of the LCD is a Cold Cathode Fluorescent Lamp (CCFL) 
    mounted as part of the LCD panel. The AC high-voltage is turned on and off by 
    a digital control bit from the main-board-mounted drive.
    Serial I/O Communications Port
    The RS-232 interface is totally isolated from the interface board through the use 
    of high-speed optical isolators and isolated 5-volt power supply.
    See Chapter 2,“System Interfaces” for serial connections, pinouts, cables and 
    supported modems.
    Parallel I/O Communications Port
    The parallel communications port is used to connect the monitor to the 
    Recorder or to a standard PCL Level 3 printer. At the time of printing, not all 
    PCL Level 3 printers are supported. For printers that have been validated for use  
    						
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