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Stiga Lawn Tractor 8211 0007 80w Diesel 4wd Operators Manual

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    							61
    ENGLISHEN
    2.4.2 Implement lifter, hydraulic (4:M)
    (4WD)
    The hydraulic implement lifter only works when 
    the engine is running and the clutch pedal and 
    parking brake pedal are not depressed. The imple-
    ment lifter is controlled using the lever (4:M). 
    The lever has the following four positions:
    Floating position. Move the lever to its 
    front position, where it locks. The imple-
    ment is now lowered to its floating posi-
    tion. 
    In the floating position, the implement 
    always rests against the ground at the 
    same pressure and can follow the con-
    tours of the ground. 
    Use the floating position when carrying out work. 
    Lowering. The implement lowers re-
    gardless of its weight. 
    Locking in the transport position. The 
    lever has returned to the neutral position 
    after raising and lowering. The imple-
    ment is locked in the transport position.
    Raising. Move the lever to the rear posi-
    tion until the implement is in the highest 
    position (transport position). Then re-
    lease the lever to lock in the transport po-
    sition.
    2.4.3 Clutch-parking brake (3:B)
    Never press the pedal while driving. 
    There is a risk of overheating in the 
    power transmission.
    The pedal (3:B) has the follow-
    ing three positions:
    •Released. The clutch is not activated. The park-
    ing brake is not activated.
    •Depressed halfway. Forward drive disengaged. 
    The parking brake is not activated.
    •Fully depressed. Forward drive disengaged. 
    The parking brake is fully activated but not 
    locked. This position is also used as emergency 
    brake.
    2.4.4 Inhibitor, parking brake (3:A)
    The inhibitor locks the “clutch-brake” 
    pedal in the depressed position. This func-
    tion is used to lock the machine on slopes, 
    during transport, etc., when the engine is 
    not running.
    The parking brake must always be re-
    leased during operation.Locking:
    1. Depress the pedal (3:B) fully. 
    2. Move the inhibitor (3:A) to the right.
    3. Release the pedal (3:B).
    4. Release the inhibitor (3:A).
    Unlocking:
    Press and release the pedal (3:B).
    2.4.5 Driving-service brake (3:F)
    If the machine does not brake as expect-
    ed when the pedal is released, the left 
    pedal (3:B) should be used as an emer-
    gency brake.
    The pedal (3:F) determines the gearing ratio be-
    tween the engine and the drive wheels (= the 
    speed). When the pedal is released, the service 
    brake is activated.
    1. Press the pedal forward – 
    the machine moves forward.
    2. No load on the pedal – the ma-
    chine is stationary.
    3. Press the pedal backward – 
    the machine reverses.
    4. Reduce the pressure on the 
    pedal – the machine brakes.
    There is an adjustment plate on the upper section 
    of the pedal. The adjustment plate can be adjusted 
    to three (3) positions to suit the driver’s foot.
    2.4.6 Steering wheel (3:D)
    The height of the steering wheel is infinitely ad-
    justable. Undo the adjustment knob (3:E) on the 
    steering column and raise or lower the steering 
    wheel to the desired position. Tighten.
    Do not adjust the steering wheel during 
    operation.
    Never turn the steering wheel when the 
    machine is stationary with a lowered 
    implement. There is a risk of abnormal 
    loads on the servo and steering mecha-
    nisms.
    2.4.7 Throttle control (4,5:G)
    Control for setting the engine’s revs.
    1. Full throttle – when the machine is in 
    operation, full throttle should always be 
    used. 
    2. Idling.
    2.4.8 Headlight (4,5:H)
    Pull-type control for turning the headlights on and 
    off. 
    						
    							62
    ENGLISHEN
    2.4.9 Ignition lock (4,5:I)
    Ignition lock used for starting/stopping the engine. 
    There are 3 positions:
    1. Stop position – the engine is short-cir-
    cuited. The key can be removed.
    2. Operating position
    3. Start position – the electric start motor 
    is activated when the key is turned to the 
    spring-loaded start position. Once the en-
    gine has started, let the key return to oper-
    ating position 2.
    NOTE! If the engine should stop for any reason, 
    the key cannot be turned directly to position 3 
    due to a mechanical ignition lock. To start the 
    engine - turn the key back to position 1 and then 
    to positions 2 and 3.
    2.4.10 Power take-off (4:K) (4WD)
    Switch for engaging/disengaging the electromag-
    netic power take-off for operating front-mounted 
    accessories. Two positions:
    1. Press the front part of the switch – the 
    power take-off is engaged. The symbol 
    will light up.
    2. Press the rear part of the switch – the 
    power take-off is disengaged. 
    2.4.11 Power take-off (4,5:K)
    A lever for engaging and disengaging the power 
    take-off for operating front-mounted accessories. 
    Two positions:
    1. Lever in forward position – power take-
    off disengaged.
    2. Lever in backward position - power 
    take-off engaged. 
    2.4.12 Hour meter (2:P)
    Indicates the number of working hours. Only 
    works when the engine is running.
    2.4.13 Cruise control (4:N) (4WD)
    A switch for activating the cruise control. The 
    cruise control locks the pedal (3:F) in the desired 
    position.
    1. Press down the pedal (3:F) until the de-
    sired speed is obtained. Then press the 
    front part of the switch to activate the 
    cruise control. The symbol will light up.
    2. Disengage the cruise control by releas-
    ing it with the pedal (3:B) or pressing the 
    rear part of the switch. 2.4.14 Cutting height adjustment (4,5:J)
    The machine is equipped with a control for using 
    the cutting deck with electrical cutting height ad-
    justment.
    The switch is used to adjust the cutting 
    height in continuously variable positions. 
    The cutting deck is connected to the contact (2:Q).
    2.4.15 Rear Rake (4:L) (4WD)
    The machine is fitted with a control for electrical 
    adjustment of a rear rake (available as an 
    accessory). 
    The switch is used to raise and lower the 
    rear rake.
    Cables for connecting the rear rake are found at the 
    rear of the machine, to the left of the upper side of 
    the bumper.  (4WD is prepared for a rear rake, 
    cables routed).
    2.4.16 Sand spreader (4:O) 
    (4WD)
    The machine has been designed for electrical ad-
    justment of a sand spreader (accessory). 
    The switch is used to start and stop the 
    spreader.
    Cables for connecting the sand spreader are at the 
    rear of the machine. 
    2.4.17 Clutch release lever 
    A lever for disengaging the variable transmission.
    2WD is equipped with a lever, connected to the 
    rear axle. See (6:R).
    4WD is equipped with two levers, connected to the 
    rear axle (7:A) and the front axle (7:B). 
    The disengagement lever must never be 
    between the outer and inner positions. 
    This overheats and damages the trans-
    mission.
    The levers enable the machine to be moved by 
    hand without the help of the engine. Two positions:
    1. Lever in the inner position – 
    transmission engaged for normal 
    operation.
    2. Lever in the outer position – 
    transmission disengaged. The 
    machine can be moved by hand.
    The machine may not be towed over long distances 
    or at high speeds. The transmission could be dam-
    aged. 
    The machine must not be operated with 
    the forward most lever in the outer po-
    sition. Risk of damage and oil leakage in 
    the front axle. 
    12V 
    						
    							63
    ENGLISHEN
    2.4.18 Seat (1:T)
    The seat can be folded and adjusted front-
    rear. The seat can be adjusted as follows:
    1. Move the control lever (1:S) upwards.
    2. Set the seat to the desired position.
    3. Release the control lever (1:S) to lock 
    the seat.
    The seat is equipped with a safety switch that is 
    connected to the machine’s safety system. This 
    means that certain dangerous activities are not pos-
    sible when there is nobody sitting on the seat. Also 
    see 4.5.2.
    2.4.19 Engine casing (8:U)
    In order to access the fuel cock, battery 
    and engine, the machine has an engine 
    casing that can be opened. The engine cas-
    ing is locked with a rubber strap.
    The engine casing is opened as follows:
    1. Undo the rubber strap (8:V) at the front edge of 
    the casing.
    2. Carefully lift the engine casing back.
    Close in the reverse order.
    The machine may not be operated un-
    less the engine casing is closed and 
    locked. Risk of burns and crushing in-
    juries.
    2.4.20Quick-release mounting (31:H)
    The quick connections can be separated, 
    which makes it very easy to shift between 
    the different implements.
    The quick connections allow the deck to 
    be moved easily between the two posi-
    tions:
    • Normal position with fully tensioned belt.
    • 4 cm behind the normal position with slackened 
    belt so that the deck gets closer to the base ma-
    chine.
    As the belt idler is released from the belt, the quick 
    connections simplify belt and deck replacement, 
    and also make shifting to the washing position and 
    service positions easier.
    Releasing the belt tension:
    1. Remove the locking pins (31:G) from both 
    sides.
    2. Open the quick connections by depressing their 
    rear sections with your heel. See (31:F).
    When the quick connections are 
    opened, the deck arms rest loosely in 
    the shaft sections. The deck must never 
    be set to the service position or washing 
    position without relocking the quick 
    connections after unhooking the deck 
    belt.3. Carry out the necessary corrective action, e.g.:
    • Unhook the belt.
    • Replace the deck by unhooking the deck 
    arms. See fig. 33.
    Tensioning the belt:
    First tension one side and then the other according 
    to the instructions below.
    Do not turn the lever using your hands. 
    Risk of crushing injuries.
    1. Place your foot on the lever (32:J) and carefully 
    turn a half turn forwards.
    2. Install the locking pin (31:G).
    3.Carry out the above on the other side.
    3 AREAS OF USE
    The machine may only be used for the following 
    tasks using the genuine STIGA accessories stated.
    The maximum vertical load on the towing hitch 
    must not exceed 100 N.
    The maximum over-run load on the towing hitch 
    from towed accessories must not exceed 500 N.
    NOTE! Before using a trailer – contact your insur-
    ance company.
    NOTE! This machine is not intended to be driven 
    on public roads.
    Work Accessories, STIGA genuine
    Mowing Using mowing decks: 125 Com-
    bi Pro, 125 Combi Pro El and 
    with flail mower.
    Sweeping Using brush unit or collector 
    brush unit. The use of a dust 
    guard is recommended with the 
    first option.
    Snow clearance Using snow blade or snow 
    thrower Snow chains are recom-
    mended.
    Grass clipping and 
    leaf collectionUsing towed collector 30 or 
    42.
    Grass and leaf 
    transportUsing dump cart Standard, Maxi 
    or Combi.
    Sand spreading Using sand spreader. Can also 
    be used for spreading salt. Snow 
    chains are recommended.
    Weeding on gravel 
    pathsUsing front-mounted hoe.
    Lawn edge trim-
    mingUsing edge trimmer.
    Moss scarification Using moss scarifier. 
    						
    							64
    ENGLISHEN
    4 STARTING AND OPERATION
    The machine may not be operated un-
    less the engine casing is closed and 
    locked. Risk of burns and crushing in-
    juries.
    4.1 RefuellingOnly use diesel which satisfies the minimum re-
    quirements of the following specifications:
    EN 590
    BS 2869 A1 / A2
    ASTM D 975 - 1D / 2D
    The engine must not be run on rape die-
    sel (RME). Contact the engine supplier 
    for additional information.
    1. Open the engine casing.
    2. Open the fuel cap (9:X).
    Filling fuel above the “Max” level in fig. 
    9 results in fuel leakage and risk of fire.
    3. Fill with diesel to the “Max” level in fig. 9. If 
    filled above this level the fuel will leak out be-
    cause it expands when heated.
    4. Close the fuel cap.
    Use winter fuel or add kerosene in ambient tem-
    peratures below 0°C. See the table below:
    Diesel is highly flammable. Always 
    store fuel in containers that are made 
    especially for this purpose. 
    Only fill or top up with fuel outdoors, 
    and never smoke when filling or top-
    ping up. Fill with fuel before starting 
    the engine. 
    Never remove the fuel cap or fill with 
    fuel while the engine is running or still 
    warm.
    4.2 BleedingThe engine’s fuel system must be bled in the fol-
    lowing instances:
    • If the fuel tank has been run dry and air has been 
    drawn into the fuel system.
    • After replacing the filter.
    Bleed as follows:
    1. Fill the tank with fuel.
    2. Pump using the hand pump (10:Y) until all air 
    has been pumped out.
    4.3 Level check, engine oil
    On delivery, the crankcase is filled with SAE 10W-
    40 oil.
    Always check the oil level before use to ensure it 
    is correct. The machine should be standing on 
    level ground.
    Check the oil level as follows:
    1. Wipe around the dipstick. 
    2. Unscrew and pull the dipstick up. 
    3. Wipe the dipstick. 
    4. Slide the dipstick down completely and pull up 
    again. 
    5. Read off the oil level. The oil level should be at 
    the “Max” mark as illustrated in fig. 11.
    If the oil level is below the “Max” mark in fig. 11, 
    fill with oil as follows:
    1. Unscrew the oil filler cap (11:C).
    2. Fill with the necessary amount of oil. Applica-
    ble oil types, see “5.4”.
    3. Check the level as above.
    4. When the level is correct, reinstall the oil filler 
    cap and tighten.
    The oil level must never exceed the “Max” mark as 
    illustrated in fig. 11. This can cause the engine to 
    overheat. Drain the oil to the correct level if the oil 
    level exceeds the “Max” mark.
    4.4 Level check, transmission oil
    See 5.8.1.
    4.5 Safety checksCheck that the results of the safety checks below 
    are achieved when testing the machine in question.
    The safety checks must always be car-
    ried out every time before use.
    If any of the results below is not 
    achieved, the machine must not be 
    used! Take the machine to a service 
    workshop for repair.
    Lowest ambi-
    ent tempera-
    ture at start °CProportion of kerosene
    Summer fuel Winter fuel
    0 to -10 20% -
    -10 to -15 30% -
    -15 to -20 50% 20%
    -20 to -30 - 50% 
    						
    							65
    ENGLISHEN
    4.5.1 General safety check
    4.5.2 Electrical safety check
    The operation of the safety system 
    should always be checked every time 
    before use.
    4.6 Start1. Do not keep your foot on the drive pedal. 
    2. Put the throttle control at full throttle. 
    3. Depress the brake pedal fully.
    4. Turn the ignition key and start the engine. The 
    engine does not need to be preheated. 5. When starting from cold, do not make the ma-
    chine work under load immediately, but let the 
    engine run for a few minutes first. This will al-
    low the oil to warm up. 
    When in use, always operate the engine at full 
    throttle.
    4.7 Power assisted steering (4WD)Power assisted steering means that power from the 
    machine’s hydraulic system is supplied to the 
    steering wheel movements. This makes the ma-
    chine very easy to steer when the engine is operat-
    ing at working revs (full throttle). 
    The servo effect is reduced as the engine speed 
    drops.
    4.8 Operating tipsAlways check that there is the correct volume of 
    oil in the engine. This is particularly important 
    when operating on slopes. See 4.3. 
    Be careful when driving on slopes. No 
    sudden starting or stopping when driv-
    ing up or down a slope. Never drive 
    across a slope. Move from the top down 
    or from the bottom to the top. 
    The machine may not be driven on 
    slopes greater than 10º in any direction.
    Reduce the speed on slopes and when 
    making sharp turns in order to retain 
    control and reduce the risk of tipping 
    over.
    Do not turn the steering wheel to full 
    lock when driving in top gear and at full 
    throttle. The machine can easily topple 
    over.
    Keep hands and fingers well away from 
    articulated steering joint and seat 
    bracket. Risk of crushing injuries. Nev-
    er drive with the engine casing open.
    4.9 StopDisengage the power take-off. Apply the parking 
    brake. 
    If the machine is left unattended, re-
    move the ignition key.
    The engine may be very warm immedi-
    ately after it is shut off. Do not touch the 
    cylinder or cooling fins. This can cause 
    burn injuries. Object Result
    Fuel lines and con-
    nections.No leaks.
    Electrical cables. All insulation intact.
    No mechanical damage.
    Exhaust system. No leaks at connections.
    All screws tightened.
    Oil lines No leaks. No damage.
    Drive the machine 
    forwards/back-
    wards and release 
    the driving-service 
    brake pedal.The machine will stop.
    Test driving No abnormal vibrations.
    No abnormal sound.
    Status Action Result
    The clutch-brake 
    pedal is not 
    depressed.
    The power take-off 
    is not activated.Try to start. The engine 
    will not start.
    The clutch-brake 
    pedal is depressed.
    The power take-off 
    is activated.The driver gets up 
    from the seat.The engine 
    will not start.
    Engine running. 
    The power take-off 
    is activated.The driver gets up 
    from the seat.The power 
    take-off will 
    be disen-
    gaged.
    Status Action Result
    Cruise control acti-
    vated.(4WD)The driver gets up 
    from the seat.The cruise 
    control will 
    be disen-
    gaged.
    Cruise control acti-
    vated. (4WD)The clutch-brake 
    pedal is depressed.The cruise 
    control will 
    be disen-
    gaged. 
    						
    							66
    ENGLISHEN
    4.10 Cleaning
    To reduce the risk of fire, keep the en-
    gine, silencer, battery and fuel tank free 
    from grass, leaves and oil.
    To reduce the risk of fire, regularly 
    check the machine for oil and/or fuel 
    leakage. 
    Clean the machine after each use. The following 
    instructions apply for cleaning:
    • When washing the machine with water under 
    high pressure, do not point the jet directly at 
    axle seals, electrical components or hydraulic 
    valves.
    • Do not spray water directly at the engine. 
    • Clean the engine with a brush and/or com-
    pressed air.
    • Clean the engine’s cooling air intake (10:W).
    5 MAINTENANCE
    5.1 Service programmeIn order to keep the machine in good condition as 
    regards reliability and operational safety as well as 
    from an environmental perspective, STIGA’s Ser-
    vice programme should be followed.
    The contents of this programme can be found in 
    the attached service log.
    Basic service
     must always be carried out by an au-
    thorised workshop.
    First service and intermediate service
     should be 
    carried out by an authorised workshop, but can 
    also be carried out by the user. The content of this 
    can be found in the service log and the actions are 
    described under “4 STARTING AND OPERA-
    TION” as well as below.
    Servicing carried out at an authorised workshop 
    guarantees professional work using genuine spare 
    parts.
    At each basic service and intermediate service car-
    ried out at an authorised workshop, the service log 
    is stamped. A service log presenting these services 
    is a valuable document that improves the ma-
    chine’s second-hand value.
    5.2 PreparationAll service and all maintenance must be carried out 
    on a stationary machine with the engine switched 
    off.
    Prevent the machine from rolling by al-
    ways applying the parking brake.
    Stop the engine.Prevent unintentional starting of the 
    motor by always stopping the motor 
    and disconnecting the negative cable 
    from the battery. 
    5.3 Tyre pressureAdjust the air pressure in the tyres as follows:
    Front: 0.6 bar (9 psi).
    Rear: 0.4 bar (6 psi). 
    5.4 Changing engine oilThe engine oil must be changed for the first time 
    after 25 hours of operation and then every 250 
    hours of operation.
    Use the following oil specifications:
    ACEA-B2-E2 or API-CF-CG or SHPD.
    Select the oil grade according to the table below.
    Use oil without any additives.
    Do not overfill with oil. This can cause the engine 
    to overheat. 
    Change oil when the engine is warm.
    The engine oil may be very hot if it is 
    drained off directly after the engine is 
    shut off. So allow the engine to cool a 
    few minutes before draining the oil.
    1.  Push the drain hose down so that it comes out 
    under the engine. See fig. 12
    2. Tighten the clamp on the oil drain hose. Use a 
    polygrip or similar.
    3.  Move the clamp 3-4 cm up the oil drain hose 
    and pull out the plug.
    4. Collect the oil in a container.
    NOTE! Do not spill any oil on the drive belts.
    5. Dispose of the oil according to local regula-
    tions.
    6. Install the oil drain plug and slide the clamp 
    back so that it clamps over the plug.
    7. To clean the oil filter, see 5.4.1 below before 
    continuing.
    8.  Remove the filler cap (11:C) and fill with oil. 
    The engine has a capacity of around 1.7 litres.
    9. After filling the oil, start the engine and run at 
    idle speed for 30 seconds. 
    10.Check to see if there is any oil leakage.
    11.Stop the engine. Wait for 30 seconds and then 
    check the oil level. See 4.3. Top up the oil if 
    necessary.
    Ambient temperature Oil grade
    -24°C - +45°C. 10W/40
    -30°C - +45°C. 5W/40 
    						
    							67
    ENGLISHEN
    5.4.1 Oil filter
    The oil filter must be cleaned after 1000 hours of 
    operation and when changing the oil. First drain 
    the engine oil and install the oil drain plug as 
    above. Then clean the oil filter as follows:
    1. Clean the area around the filter (13:A)
    2. Slacken off the screw (13:B) 5 turns.
    3. Pull out the oil filter.
    Never direct the flow of compressed air 
    towards the body. The penetration of 
    air into the blood stream can be fatal.
    4. Clean the filter by blowing compressed air in 
    and out of the filter. See fig. 14.
    5. Check/replace the gasket (14:D).
    6. Lubricate the gasket (14:D) and slide the filter 
    in to its limit position.
    7. Check that the ends of the tensioner spring 
    (13:C) lie flush against the filter. Tighten the 
    screws (13:B).
    8. Continue with point 7 according to “5.4 Chang-
    ing engine oil” above.
    5.5 Engine screwsAll screwed joints on the engine must be check-
    tightened after 25 hours of operation and then ev-
    ery 250 hours of operation.
    Exceptions:
    • The cylinder head screws must not be touched.
    • The fuel injection system’s adjustment screws, 
    as illustrated in fig. 15, must not be touched.
    5.6 Fuel filterThe fuel filter (10:E) must be replaced after every 
    500 hours of operation. 
    After replacing, the fuel system must be bled. See 
    “4.2”.
    Check that there is no fuel leakage once the new 
    filter has been installed.
    5.7 Cleaning the fuel tankDuring temperature changes water from the air 
    will condense in the fuel tank. The amount of wa-
    ter that condenses increases during large tempera-
    ture changes and at high humidity. The water drops 
    and settles at the bottom of the fuel tank.
    Condensation should be drained from the fuel tank 
    as necessary and at least once a year.
    The engine must be cold when the con-
    densation id drained, otherwise there is 
    a risk of fire.
    Smoking, fires, sparks and other heat 
    sources are prohibited in the proximity 
    when the condensation is drained. 
    There is a fire risk.
    Drain the condensation as follows:1. Detach the drain hose from the its mounting un-
    der the rear bumper. See fig. 16.
    2. Turn the drain cock (16:F) in its mounting to fa-
    cilitate opening.
    3. Insert the drain hose into a suitable container.
    4. Open the drain cock and drain until all the water 
    has run out.
    5. Close the drain cock and reset the cock and hose 
    in reverse order.
    6. Dispose of the drained fluid according to local 
    regulations.
    5.8 Transmission, oil (4WD)The oil in the hydraulic power transmission must 
    be checked/adjusted and changed at the intervals 
    given in the table below.
    Type of oil: Synthetic oil 5W-50.
    Oil quantity when changing: approximately 3.5 li-
    tres.
    5.8.1 Check – adjustment
    1. Place the machine on a flat surface.
    2. Read off the oil level in the reservoir. See fig. 
    20. The level should be level with the line. 
    3. If necessary, top up with more oil.
    5.8.2 Draining
    1. Run the machine at variable speeds for 10-20 
    minutes to heat up the transmission oil.
    2. Position the machine completely horizontally.
    3. Pull out both disengagement levers according to 
    fig. 7:A, B.
    4. Place one container under the rear axle and one 
    under the front axle.
    5. Open the oil reservoir by removing the cover.
    Only a 3/8” square drive may be used 
    for the oil plug. Other tools will damage 
    the plug.
    6. Remove the oil plug from the rear axle. Clean 
    the hole and use a 3/8” square drive. See figure 
    18.
    7. Remove 2 drain plugs from the front axle. Use 
    a 12 mm socket. Allow the oil in the front axle 
    and pipes to run out. See fig. 19.
    8. Check that the gaskets on the drain plugs of the 
    front axle are intact. See fig. 19. Reinstall the 
    plugs. Tightening torque: 15-17 Nm.
    Action1st time Then at 
    intervals 
    of 
    Hours of operation
    Checking – adjusting level. - 50
    Changing the oil. 5 200 
    						
    							68
    ENGLISHEN
    The oil plug will be damaged if it is 
    tightened more to than 5 Nm. 
    9.  Check that the gasket on the oil plug of the rear 
    axle is intact. See fig. 18:V. Reinstall in the rear 
    axle. Tighten the oil plug to 5 Nm.
    10.Draw out the oil from the deeper section of the 
    reservoir using an oil extractor. See fig. 20.
    11.Dispose of the oil according to local regula-
    tions.
    5.8.3 Filling
    The engine must never be run when the 
    rear clutch release lever is pushed in 
    and the front clutch release lever is 
    pulled out.
    This will damage the front axle seals.
    1.Fill the oil reservoir with the new oil.
    If the engine is run indoors, exhaust ex-
    traction equipment must be connected 
    to the engine’s exhaust pipe.
    2. Check that the rear axle’s clutch release lever is 
    pulled out.
    3. Start the engine. When the engine is started, the 
    front axle’s clutch release lever slides inwards 
    automatically.
    4. Pull out the front axle’s clutch release lever.
    NOTE! The oil is drawn into the system very 
    quickly. The reservoir must always be 
    topped up. Air must never be drawn in.
    5. Set the accelerator pedal to the forward position 
    by blocking it using a wooden wedge. See fig. 
    14. Fill the oil reservoir by hand using new oil.
    6. Run in the forward position for one minute.
    7. Move the wooden wedge and set the accelerator 
    pedal to the reverse position. Continue filling 
    with oil.
    8. Run in reverse mode for one minute.
    9. Change driving direction once every minute as 
    above and continue filling with oil until the 
    bubbling in the reservoir stops.
    10.Switch off the engine, install the oil reservoir 
    cover and close the engine cover.
    11.Test drive for several minutes and adjust the oil 
    level in the reservoir.
    5.9 Belt transmissionsAfter 5 hours of operation, check that all the belts 
    are intact and undamaged.
    5.10 SteeringThe steering must be checked/adjusted after 5 
    hours of operation and thereafter after 100 hours of 
    operation.5.10.1 Checks
    Briefly turn the steering wheel back and forth. 
    There must be no mechanical clearance in the 
    steering chains.
    5.10.2 Adjustment
    Adjust the steering chains if required as follows:
    1. Put the machine in the straight-ahead position.
    2. Adjust the steering chains with the two nuts, lo-
    cated under the central point. See fig. 22.
    3. Adjust both nuts by the same amount until there 
    is no clearance.
    4. Test drive the machine straight forwards and 
    check that the steering wheel is not off centre.
    5. If the steering wheel is off centre, undo one nut 
    and tighten the other.
    Do not over-tighten the steering chains. This will 
    cause the steering to become heavy and will in-
    crease wear on the steering chains.
    5.11 Battery
    If acid comes into contact with the eyes 
    or skin, this can cause serious injuries. 
    If any part of the body has come into 
    contact with acid, rinse immediately 
    with copious amounts of water and seek 
    medical assistance as soon as possible.
    The battery is a valve-regulated battery with 12 V 
    nominal voltage. The battery fluid does not need to 
    and cannot be checked or topped up. The only 
    maintenance that is required is charging, for exam-
    ple after extended storage.
    The battery must be fully charged be-
    fore being used for the first time. The 
    battery must always be stored fully 
    charged. If the battery is stored while 
    discharged, serious damage will occur. 
    5.11.1 Charging with the engine
    The battery can be charged using the engine’s gen-
    erator as follows:
    1. Install the battery in the machine as shown be-
    low.
    2. Place the machine outdoors or install an extrac-
    tion device for the exhaust fumes.
    3. Start the engine according to the instructions in 
    the user guide.
    4. Allow the engine to run continuously for 45 
    minutes.
    5. Stop the engine. The battery will now be fully 
    charged. 
    						
    							69
    ENGLISHEN
    5.11.2 Charging using battery charger
    When charging using a battery charger, a battery 
    charger with constant voltage must be used.
    Contact your dealer to purchase a battery charger 
    with constant voltage.
    The battery can be damaged if a standard type 
    battery charger is used. 
    5.11.3 Removal/Installation
    The battery is placed under the engine casing. Dur-
    ing removal/installation, the following applies re-
    garding connection of the cables:
    • During removal. First disconnect the black ca-
    ble from the battery’s negative terminal (-). 
    Then disconnect the red cable from the battery’s 
    positive terminal (-).
    • During installation. First connect the red cable 
    to the battery’s positive terminal (+). Then con-
    nect the black cable to the battery’s negative ter-
    minal (-).
    If the cables are disconnected/connect-
    ed in the wrong order, there is a risk of 
    a short-circuit and damage to the bat-
    tery.
    If the cables are interchanged, the gen-
    erator and the battery will be damaged.
    Tighten the cables securely. Loose ca-
    bles can cause a fire.
    The engine must never be driven with 
    the battery disconnected. There is a risk 
    of serious damage to the generator and 
    the electrical system.
    5.11.4 Cleaning
    If the battery terminals are coated with oxide, they 
    should be cleaned. Clean the battery terminals with 
    a wire brush and lubricate them with terminal 
    grease.
    5.12 Air filter, engineA damaged air filter allows contaminat-
    ed air into the engine. This will cause se-
    rious damage to the engine.
    The air filter must be cleaned after every 50 hours 
    of operation. The oil filter must be replaced as nec-
    essary, or after every 500 hours of operation.
    NOTE! Clean/replace the filter more often if the 
    machine operates in dusty conditions.
    Remove/install the air filters as follows.
    1.  Disconnect the splash guard (23:G) by remov-
    ing the nuts (23:K).
    2. Clean carefully around the air filter housing.
    3. Disconnect the air filter housing by slackening 
    off the wing nut (23:H).
    4. Remove the filter (24:I) by slackening off the 
    ridged nut (24:J).Never direct the flow of compressed air 
    towards the body. The penetration of 
    air into the blood stream can be fatal.
    5. Clean off any dry dirt on the filter by blowing 
    compressed air in and out of the filter. The pres-
    sure must not exceed 5 bar.
    Check for cracks or other damage after clean-
    ing. This can be visually checked against a light 
    source. 
    Check that the filter’s mating surfaces are free 
    of faults.
    If the filter is damaged, it must be replaced.
    If the filter is contaminated by moisture/oily 
    dirt, it must be replaced.
    6. Assemble in reverse order.
    Do not use compressed air or petroleum based sol-
    vents such as kerosene to clean the paper filter in-
    sert. This will damage the filter.
    5.13 Air intakeSee 10:W. The engine is air-cooled. A blocked 
    cooling system can damage the engine. Clean the 
    engine’s air intake after 50 hours of operation. 
    More meticulous cleaning of the cooling system is 
    carried out during each basic service.
    5.14 LubricationAll lubrication points in accordance with the table 
    below must be lubricated every 50 hours of opera-
    tion as well as after every wash. 
    Object Action Fig-
    ure
    Wheel bear-
    ing2 grease nipples.
    Use a grease gun filled with 
    universal grease. Pump until 
    the grease emerges.25
    Centre point 4 grease nipples.
    Use a grease gun filled with 
    universal grease. Pump until 
    the grease emerges.26
    Steering 
    chainsBrush the chains clean with a 
    wire brush.
    Lubricate with universal 
    chain spray.-
    Tensioning 
    armsLubricate the bearing points 
    with an oil can when each 
    control is activated. 
    Ideally carried out by two 
    people.27
    Control 
    cablesLubricate the cable ends with 
    an oil can when each control 
    is activated. 
    Must be carried out by two 
    people.28 
    						
    							70
    ENGLISHEN
    5.15 FusesIf any of the faults listed below occurs, replace the 
    relevant fuse. See fig. 29/30.6 PATENT - DESIGN REGISTRA-TION
    This machine or parts thereof is covered by the fol-
    lowing patent and design registration:
    SE9901091-0, SE9901730-3, SE9401745-6, 
    US595 7497, FR772384, DE69520215.4, 
    GB772384, SE0301072-5, SE04/000239 (PCT), 
    SE0401554-1, SE0501599-5.
    GGP reserves the right to make alterations to the 
    product without prior notification.  Fault Fuse
    The engine does not start or starts and 
    stops immediately. The battery is 
    charged.10 A
    Sand spreader and electrical cutting 
    height adjustment do not work.20 A
    All electrical functions are out of 
    operation. The battery is charged.30 A 
    						
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