Tone Commander 30e120 Installation Instructions

							120 (#1) Configuration Sheet, DSS Keys 1-60
DSS keys are numbered vertically on the console.
DSS
KEYDSS / AUTODIAL
NUMBER
(24 digits max.)
USER NAME
(14 characters max.)DSS
KEYDSS / AUTODIAL
NUMBER
(24 digits max.)
USER NAME
(14 characters max.)
1FD4710 John F31FD4740 Susan R
2FD4719 Bill Jones32FD4742 Rick T
3FD4729 Jill K33FD4743 Linda P
4FD4711 Jane W34FD4741 Ralf C
5FD4712 Ronnie Y35FD4744 Greg O
6FD4715 Kim L36FD4747 Sally T
7FD4720 Jack S37FD4745 Bob W
8FD4716 William F38FD4746 Clint E
9FD4717 Sarah S39FD4748 Don R
10FD4718 Robin R40FD4749 Katy C
11FD4721 John L41FD4750 John F
12FD4722 Bill T42
13
FD4737 Mike N43
14
FD4736 David T44
15
FD4723 Wayne K45
16
FD4713 Phillip R46
17
FD4714 Mary S47
18
FD4724 Steven E48
19
FD4725 Karen G49
20
FD4726 Robert T50
21
FD4727 Jim W51
22
FD4728 Pat K52
23
FD4730 Randy A53
24
FD4731 Kirk B54
25
FD4732 Cliff M55
26
FD4738 Paul C56
27
FD4739 Norm D57
28
FD4733 Art S58
29
FD4734 Jo P59
30
FD4735 Larry E60
13-102499 Rev. GPage 11
Tone Commander 30e120 Installation Instructions 
						

							Installation
Contents of Shipping Boxes
The Tone Commander 30e120 system is shipped in four boxes: one for each console, and one for each
Central Processing Unit (CPU). Please compare the contents of these boxes with the lists below. Contact
your distributor if any items are missing or damaged.
30e Console Box:
(1) 30e console (1) Attendant’s Guide
(2) 7´ line cords (1) Quick Reference Card
(1) handset with cord (31) clear keycaps
(1) handset cradle (4) sheets of keycap labels
(2) cradle mounting screws
30e CPU Box:
(1) 30e CPU (1) mounting template
(1) 30e120 Installation Instructions (3) cable retainers
120 Console Box:
(1) 120 console (1) Attendant’s Guide
(1) 7´ line cord (1) Quick Reference Card
(1) 12” line cord (61) clear keycaps
(1) console tie bracket (2) sheets of keycap labels
(4) tie bracket mounting screws
120 CPU Box:
(1) 120 CPU (1) mounting template
(1) 30e120 Installation Instructions (4) cable retainers
Page 1213-102499 Rev. G
Tone Commander 30e120 Installation Instructions
Important Safety Instructions
1. Never install telephone wiring during a lightning storm.
2. Never install telephone jacks in wet locations unless the jack is
specifically designed for wet locations.
3. Never touch uninsulated telephone wires or terminals unless the
telephone line has been disconnected at the network interface.
4. Use caution when installing or modifying telephone lines. 
						

							CPU Installation
Refer to Figures 1 and 2.
Mounting CPUs
Refer to Figure 5.
1. Fasten a plywood sheet to the wall with hardware suitable for the wall material. The sheet should have
enough room for all 30e and 120 CPUs, and any required ancillary equipment such as expansion
console and night bell power supplies.
2. Using the supplied mounting template, mark and pre-drill the mounting holes for the 30e CPU.
Make sure that the CPU mounting location is within 5 feet of a standard 117 VAC, 60 Hz grounded
power outlet.
Allow at least one foot of free space above and below the CPU for ventilation.
3. Drive in four suitable fasteners (such as #10×¾ pan head tapping screws), leaving the heads out ¼.
4. Remove the two cover screws, turn each CPU cover fastener so that the slots are horizontal, then
remove the cover.
When installation and testing are completed, replace the cover, turn each cover fastener so that
the slots are vertical, then lock it in place with the cover screws to assure compliance with UL
requirements.If the cover screws need to be replaced, use 6-32×1/4 pan head machine screws.
5. Hang the 30e CPU on the four mounting screws and tighten the screws.
6. Repeat steps 2-5 for each 120 CPU.
Two 120 CPUs are required for systems that will monitor 121-240 stations.
7. Repeat steps 2-5 for each PSE-3 Expansion Power Supply. Only two mounting screws are required for
each power supply.
Each 30e or 120 CPU can power two consoles. PSE-3 power supplies are required for systems with three
or four consoles at each attendant position. One PSE-3 can power three 30e or 120 consoles.
Blocks
30e
1. Label each side of two split terminal blocks as shown in the Connector Designation columns of Tables
1 and 2.
2. Mount the blocks to the plywood sheet below the 30e CPU, using suitable fasteners.
120
1. Label each side of four split terminal blocks as shown in the Connector Designation columns of Tables
3-6.
NOTE– Some cables and blocks may be omitted if the system will monitor less than 120 stations.
Each cable has connections for 15 stations. Block #1 is required for console power.
2. Mount the blocks to the plywood sheet below the 120 CPU, using suitable fasteners.
13-102499 Rev. GPage 13
Tone Commander 30e120 Installation Instructions
All CPUs and PSE-3s must be powered from the same outlet box or power strip. 
						

							PSE-3
1. Label one side of a terminal block as shown in the Connector Designation column of Table 7.
2. Mount the block to the plywood sheet near the other system blocks, using suitable fasteners.
Cabling to Blocks
1. Punch down the cables to the blocks as shown in the Wire Color columns of Tables 1-7.
2. Plug the 25 pair cables into the appropriate CPU or power supply connectors. Route the cables through
the slots at the bottom of the housings.
3. Secure the cables with the supplied connector clamps.
30e Expansion Cards
The basic 30e CPU can accommodate 20 attendant lines and two consoles. One LEC-10 Line Expansion
Card (10 additional lines) and/or a CEC-2 Console Expansion Card (two additional consoles) may be
installed in the 30e CPU to expand the system to 30 attendant lines and four consoles.
LEC-10 Line Card
The CPU is supplied with two LEC-10s installed in the leftmost slots, for attendant lines 1-20.
Plug the expansion LEC-10 into the connectors on the 30e CPU board. The components should face the
right side of the 30e CPU.
CEC-2 Console Card
Plug the CEC-2 into the connectors in the center of the 30e CPU main circuit board. The components
should face the right side of the CPU.
NOTE– A PSE-3 power supply is required for console positions #3 and #4. This unit can power three 30e
and/or 120 consoles.
Page 1413-102499 Rev. G
Tone Commander 30e120 Installation Instructions
The CPU power cord must be unplugged before installing expansion cards. 
						

							13-102499 Rev. GPage 15
Tone Commander 30e120 Installation Instructions
Figure 1– 30e Typical Installation 
						

							Page 1613-102499 Rev. G
Tone Commander 30e120 Installation Instructions
Figure 2– 120 Typical Installation 
						

							CONNECTOR #1 CONNECTOR #2
PIN NO.
WIRE COLORDESIGNATION(left)DESIGNATION(right)
26·······WHT-BLU·······1T···········21T
1·······BLU-WHT·······1R···········21R
27·······WHT-ORN·······2T···········22T
2·······ORN-WHT·······2R···········22R
28·······WHT-GRN`······3T···········23T
3·······GRN-WHT·······3R···········23R
29·······WHT-BRN·······4T···········24T
4·······BRN-WHT·······4R···········24R
30·······WHT-SLT·······5T···········25T
5·······SLT-WHT·······5R···········25R
31·······RED-BLU·······6T···········26T
6·······BLU-RED·······6R···········26R
32·······RED-ORN·······7T···········27T
7·······ORN-RED·······7R···········27R
33·······RED-GRN·······8T···········28T
8·······GRN-RED·······8R···········28R
34·······RED-BRN·······9T···········29T
9·······BRN-RED·······9R···········29R
35·······RED-SLT·······10T ··········30T
10·······SLT-RED·······10R ··········30R
36·······BLK-BLU·······11T ·········· –
11·······BLU-BLK·······11R ·········· –
37·······BLK-ORN·······12T ·········· –
12·······ORN-BLK·······12R ·········· –
38·······BLK-GRN·······13T ·········· –
13·······GRN-BLK·······13R ·········· –
39·······BLK-BRN·······14T ·········· –
14·······BRN-BLK·······14R ·········· –
40·······BLK-SLT········15T ·········· –
15·······SLT-BLK········15R ·········· –
41·······YEL-BLU·······16T ·········· –
16·······BLU-YEL·······16R ·········· –
42·······YEL-ORN·······17T ·········· –
17·······ORN-YEL·······17R ·········· –
43·······YEL-GRN·······18T ·········· –
18·······GRN-YEL·······18R ·········· –
44·······YEL-BRN·······19T ·········· –
19·······BRN-YEL·······19R ·········· –
45·······YEL-SLT········20T ·········· –
20·······SLT-YEL········20R ·········· –
46·······VIO-BLU········ – ·········· –
21·······BLU-VIO········ – ·········· –
47·······VIO-ORN······· – ·········· –
22·······ORN-VIO······· – ·········· –
48·······VIO-GRN······· – ·········· –
23·······GRN-VIO······· – ·········· –
49·······VIO-BRN······· – ·········· –
24·······BRN-VIO······· – ·········· –
50·······VIO-SLT········ – ·········· –
25·······SLT-VIO········ – ·········· –
13-102499 Rev. GPage 17
Tone Commander 30e120 Installation Instructions
telco/PABX
lines
Table 1
30e Block #1
Pinout 
						

							CONNECTOR #3
PIN NO.
WIRE COLOR(left side of block unused)DESIGNATION(right)
26·······WHT-BLU······· – ··········1TN
1·······BLU-WHT······· – ··········1RN
27·······WHT-ORN······· – ··········1C1
2·······ORN-WHT······· – ··········1C2
28·······WHT-GRN······· – ··········1C3
3·······GRN-WHT······· – ··········1C4
29·······WHT-BRN······· – ··········2TN
4·······BRN-WHT······· – ··········2RN
30·······WHT-SLT······· – ··········2C1
5·······SLT-WHT······· – ··········2C2
31·······RED-BLU······· – ··········2C3
6·······BLU-RED······· – ··········2C4
32·······RED-ORN······· – ··········3TN
7·······ORN-RED······· – ··········3RN
33·······RED-GRN······· – ··········3C1
8·······GRN-RED······· – ··········3C2
34·······RED-BRN······· – ··········3C3
9·······BRN-RED······· – ··········3C4
35·······RED-SLT······· – ··········4TN
10·······SLT-RED······· – ··········4RN
36·······BLK-BLU······· – ··········4C1
11·······BLU-BLK······· – ··········4C2
37·······BLK-ORN······· – ··········4C3
12·······ORN-BLK······· – ··········4C4
38·······BLK-GRN······· – ·········· –
13·······GRN-BLK······· – ·········· –
39·······BLK-BRN······· – ··········1C+
14·······BRN-BLK······· – ··········1C-
40·······BLK-SLT········ – ··········1C+
15·······SLT-BLK········ – ··········1C-
41·······YEL-BLU······· – ··········1C+
16·······BLU-YEL······· – ··········1C-
42·······YEL-ORN······· – ·········· –
17·······ORN-YEL······· – ·········· –
43·······YEL-GRN······· – ··········2C+
18·······GRN-YEL······· – ··········2C-
44·······YEL-BRN······· – ··········2C+
19·······BRN-YEL······· – ··········2C-
45·······YEL-SLT········ – ··········2C+
20·······SLT-YEL········ – ··········2C-
46·······VIO-BLU········ – ·········· –
21·······BLU-VIO········ – ·········· –
47·······VIO-ORN······· – ··········MH+
22·······ORN-VIO······· – ··········MH-
48·······VIO-GRN······· – ·········· –
23·······GRN-VIO······· – ··········NTNC
49·······VIO-BRN······· – ··········NTCO
24·······BRN-VIO······· – ··········NTNO
50·······VIO-SLT········ – ·········· –
25·······SLT-VIO········ – ··········GRD
Page 1813-102499 Rev. G
Tone Commander 30e120 Installation Instructions
Table 2
30e Block #2
Pinout
console #1
voice/data
console #2
voice/data
music input
night relay
telco ground console #4
voice/data console #3
voice/data
console #1
power
console #2
power 
						

							CONNECTOR #1 CONNECTOR #2
PIN NO.
WIRE COLORDESIGNATION(left)DESIGNATION(right)
26·······WHT-BLU·······T1···········T16
1·······BLU-WHT·······R1···········R16
27·······WHT-ORN·······T2···········T17
2·······ORN-WHT·······R2···········R17
28·······WHT-GRN·······T3···········T18
3·······GRN-WHT·······R3···········R18
29·······WHT-BRN·······T4···········T19
4·······BRN-WHT·······R4···········R19
30·······WHT-SLT·······T5···········T20
5·······SLT-WHT·······R5···········R20
31·······RED-BLU·······T6···········T21
6·······BLU-RED·······R6···········R21
32·······RED-ORN·······T7···········T22
7·······ORN-RED·······R7···········R22
33·······RED-GRN·······T8···········T23
8·······GRN-RED·······R8···········R23
34·······RED-BRN·······T9···········T24
9·······BRN-RED·······R9···········R24
35·······RED-SLT·······T10 ··········T25
10·······SLT-RED·······R10 ··········R25
36·······BLK-BLU·······T11 ··········T26
11·······BLU-BLK·······R11 ··········R26
37·······BLK-ORN·······T12 ··········T27
12·······ORN-BLK·······R12 ··········R27
38·······BLK-GRN·······T13 ··········T28
13·······GRN-BLK·······R13 ··········R28
39·······BLK-BRN·······T14 ··········T29
14·······BRN-BLK·······R14 ··········R29
40·······BLK-SLT········T15 ··········T30
15·······SLT-BLK········R15 ··········R30
41·······YEL-BLU······· – ·········· –
16·······BLU-YEL······· – ·········· –
42·······YEL-ORN·······1C+·········· –
17·······ORN-YEL·······1C-··········· –
43·······YEL-GRN·······1C+·········· –
18·······GRN-YEL·······1C-··········· –
44·······YEL-BRN·······1C+·········· –
19·······BRN-YEL·······1C-··········· –
45·······YEL-SLT········ – ·········· –
20·······SLT-YEL········ – ·········· –
46·······VIO-BLU········2C+·········· –
21·······BLU-VIO········2C-··········· –
47·······VIO-ORN·······2C+·········· –
22·······ORN-VIO·······2C-··········· –
48·······VIO-GRN·······2C+·········· –
23·······GRN-VIO·······2C-··········· –
49·······VIO-BRN······· – ·········· –
24·······BRN-VIO······· – ·········· –
50·······VIO-SLT········ – ·········· –
25·······SLT-VIO········GRD·········· –
13-102499 Rev. GPage 19
Tone Commander 30e120 Installation Instructions
Table 3
120 Block #1
Pinout
console #1
power
console #2
power station
monitor
circuits 
						

							CONNECTOR #3 CONNECTOR #4
PIN NO.
WIRE COLORDESIGNATION(left)DESIGNATION(right)
26·······WHT-BLU·······T31 ··········T46
1·······BLU-WHT·······R31 ··········R46
27·······WHT-ORN·······T32 ··········T47
2·······ORN-WHT·······R32 ··········R47
28·······WHT-GRN·······T33 ··········T48
3·······GRN-WHT·······R33 ··········R48
29·······WHT-BRN·······T34 ··········T49
4·······BRN-WHT·······R34 ··········R49
30·······WHT-SLT·······T35 ··········T50
5·······SLT-WHT·······R35 ··········R50
31·······RED-BLU·······T36 ··········T51
6·······BLU-RED·······R36 ··········R51
32·······RED-ORN·······T37 ··········T52
7·······ORN-RED·······R37 ··········R52
33·······RED-GRN·······T38 ··········T53
8·······GRN-RED·······R38 ··········R53
34·······RED-BRN·······T39 ··········T54
9·······BRN-RED·······R39 ··········R54
35·······RED-SLT·······T40 ··········T55
10·······SLT-RED·······R40 ··········R55
36·······BLK-BLU·······T41 ··········T56
11·······BLU-BLK·······R41 ··········R56
37·······BLK-ORN·······T42 ··········T57
12·······ORN-BLK·······R42 ··········R57
38·······BLK-GRN·······T43 ··········T58
13·······GRN-BLK·······R43 ··········R58
39·······BLK-BRN·······T44 ··········T59
14·······BRN-BLK·······R44 ··········R59
40·······BLK-SLT········T45 ··········T60
15·······SLT-BLK········R45 ··········R60
41·······YEL-BLU······· – ·········· –
16·······BLU-YEL······· – ·········· –
42·······YEL-ORN······· – ·········· –
17·······ORN-YEL······· – ·········· –
43·······YEL-GRN······· – ·········· –
18·······GRN-YEL······· – ·········· –
44·······YEL-BRN······· – ·········· –
19·······BRN-YEL······· – ·········· –
45·······YEL-SLT········ – ·········· –
20·······SLT-YEL········ – ·········· –
46·······VIO-BLU········ – ·········· –
21·······BLU-VIO········ – ·········· –
47·······VIO-ORN······· – ·········· –
22·······ORN-VIO······· – ·········· –
48·······VIO-GRN······· – ·········· –
23·······GRN-VIO······· – ·········· –
49·······VIO-BRN······· – ·········· –
24·······BRN-VIO······· – ·········· –
50·······VIO-SLT········ – ·········· –
25·······SLT-VIO········ – ·········· –
Page 2013-102499 Rev. G
Tone Commander 30e120 Installation Instructions
Table 4
120 Block #2
Pinout
station
monitor
circuits