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Yamaha F50 Service Manual

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    							62Y3A116-42
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    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Lower unit 1
    2 Plastic tie 1
    Not reusable
    3Hose 1
    4 Check screw 1 7 0.7 5.1
    5 Gasket 2
    Not reusable
    6 Dowel pin 2
    7 Bolt 4 M10 ×
     40 mm 40 4.0 29
    8 Drain screw 1 7 0.7 5.1
    9Grommet 1
    10 Bolt 1 M10 ×
     45 mm,  : 12 mm
    11 Bolt 1 M8 ×
     60 mm
    12 Thrust washer 1
    13 Propeller 1
    14 Washer 1
    15 Washer 1
    16 Cotter pin 1
    Not reusable
    17 Propeller nut 1 35 3.5 25
    18 Trim tab 1
    Lower unit (T50/FT50B, FT50C) 
    						
    							LOWRLower unit
    6-4362Y3A11
    Removing the lower unit
    1. Drain the gear oil. For draining proce-
    dures, see Chapter 3, “Replacing the
    gear oil.”
    2. Set the gearshift to the neutral position,
    and place a block of wood between the
    anti-cavitation plate and propeller to keep
    the propeller from turning, and then
    remove the propeller nut and propeller.
     WARNING
    Do not hold the propeller with your hands
    when loosening or tightening it. Be sure
    to remove the battery leads from the bat-
    teries and the engine shut-off switch. Put
    a block of wood between the cavitation
    plate and propeller to keep the propeller
    from turning.
    3. Disconnect the speedometer hose 1
    .
    4. Mark the trim tab 2
     at the area shown,
    and then remove it.5. Loosen the bolts, and then remove the
    lower unit from the upper case. 
    						
    							62Y3A116-44
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    I
    — MEMO —
    Lower unit (T50/FT50B, FT50C) 
    						
    							LOWRLower unit
    6-4562Y3A11
    Water pump and shift rod (T50/FT50B, FT50C)6 
    						
    							62Y3A116-46
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    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Shift rod assembly 1
    2 Oil seal 1
    Not reusable
    3 Oil seal housing 1
    4 O-ring 1
    Not reusable
    5 Circlip 1
    6 Shift rod 1
    7 O-ring 1
    Not reusable
    8Bolt 2 M6 ×
     16 mm
    9 Woodruff key 1
    10 Bolt 2 M8 ×
     55 mm
    11 Bolt 2 M8 ×
     45 mm
    12 Water pump housing 1
    13 Grommet 1
    14 Gasket 1
    Not reusable
    15 Insert plate cartridge 1
    16 Impeller 1
    17 Outer plate cartridge 1
    18 Gasket 1
    Not reusable
    19 Dowel pin 2
    20 Oil seal housing assembly 1
    21 Gasket 1
    Not reusable
    22 Oil seal housing 1
    23 O-ring 1
    Not reusable
    24 Oil seal 2Not reusable
    Water pump and shift rod (T50/FT50B, FT50C) 
    						
    							LOWRLower unit
    6-4762Y3A11
    Removing the water pump and shift 
    rod
    1. Remove the water pump assembly and
    shift rod assembly 1
    .
    NOTE:
    Pull up the shift rod assembly a little a
     to dis-
    connect it from the shift slider 2
    , turn it coun-
    terclockwise 90° b
    , and then remove it.
    Checking the water pump and shift 
    rod
    1. Check the pump housing for deforma-
    tion. Replace if necessary.2. Check the impeller 1
     and insert plate
    cartridge 2
     for cracks or wear. Replace
    if necessary.
    3. Check the Woodruff key 3
     and the
    groove a
     on the drive shaft for wear.
    Replace if necessary.
    4. Check the shift rod for cracks or wear.
    Replace if necessary.
    S62Y6535
    S62Y6540
    2
    1
    S62Y6545
    3 
    						
    							62Y3A116-48
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    Installing the water pump and shift 
    rod
    1. Install the shift rod assembly 1
    .
    NOTE:
    Install the shift rod assembly into the lower
    case, turn it clockwise 90° a
    , and then push
    it down b
     to connect it to the shift slider 2
    .
    2. Install the new oil seals into the oil seal
    housing as shown. 
    È
    For USA and Canada
    É
    For worldwide
    3. Install the new O-ring 7
    .
    4. Install the new gasket 8
    , oil seal housing
    9
    , new gasket 0
    , and outer plate car-
    tridge A
    .
    5. Install the Woodruff key into the drive
    shaft.
    Bearing housing oil seal installer 3
    :
    YB-06269
    Driver handle 4
    : YB-06071
    Needle bearing attachment 5
    :
    90890-06610
    Driver rod L3 6
    : 90890-06652
    Water pump and shift rod (T50/FT50B, FT50C) 
    						
    							LOWRLower unit
    6-4962Y3A11
    6. Align the groove on the impeller B
     with
    the Woodruff key C
    , and then install it to
    the drive shaft.
    7. Install the insert plate cartridge D
     and
    grommet E
     into the pump housing F
    .
    NOTE:
    Align the insert plate cartridge projection c
    with the hole d
     in the pump housing.8. Install the new gasket G
    , pump housing
    assembly F
    , and dowel pins H
     to the
    lower case.
    9. Install and tighten the bolts I
    .NOTE:
    When installing the pump housing, apply
    grease to the inside of the housing, and then
    turn the drive shaft clockwise while pushing
    down the pump housing.
     S62Y6580
    F
    E
    D
    A
    d
    c
    S62Y6585
    F
    I
    H
    G 
    						
    							62Y3A116-50
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    — MEMO —
    Water pump and shift rod (T50/FT50B, FT50C) 
    						
    							LOWRLower unit
    6-5162Y3A11
    Propeller shaft housing (T50/FT50B, FT50C)6 
    						
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