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Yamaha F50 Service Manual

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    							62Y3A117-32
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    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Upper case assembly 1
    2 Nut 2 24 2.4 17
    3 Nut 2 42 4.2 30
    4 Washer 2
    5Bolt 3 M8 ×
     30 mm
    6 Upper mount 1
    7Plate 1
    8Bolt 2 M8 ×
     175 mm
    9Cap 2
    10 Bolt 2 M12 ×
     160 mm
    11 Grommet 2
    12 Ground lead 1
    13 Screw 2
    14 Mount cover 2
    15 Bolt 4 M8 ×
     25 mm
    16 Mount housing 2
    17 Spring 4
    18 Washer 2
    19 Rubber washer 2
    20 Lower mount 2
    21 Washer 2
    22 Grease nipple 1
    Upper case 
    						
    							62Y3A117-34
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    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Muffler assembly 1
    2 Upper case 1
    3 Muffler seal 1
    4 Rubber seal 1
    5 Dowel pin 2
    6Grommet 1
    7 Guide 1 FT50C
    8Damper 1
    9 Screw 2 M5 ×
     16 mm
    10 Baffle plate 1
    11 Bolt 4 M8 ×
     30 mm
    12 Drive shaft bushing 1
    13 Circlip 1
    Upper case 
    						
    							BRKTBracket unit
    7-3562Y3A11
    (F50/F50A, T50/FT50B) 
    						
    							62Y3A117-36
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    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Oil seal 1
    Not reusable
    2 Exhaust guide 1
    3Grommet 1
    4 Gasket 1
    Not reusable
    5 Dowel pin 2
    6 Bolt 10 M6 ×
     25 mm
    7Oil pan 1
    8 Gasket 1
    9 Exhaust manifold 1
    10 Bolt 3 M6 ×
     50 mm
    11 Gasket 1
    Not reusable
    12 Bolt 6 M6 ×
     25 mm
    13 Muffler 1
    14 Gasket 1
    Not reusable
    15 Pipe 1
    16 Rubber seal 1
    Not reusable
    17 Gasket 1Not reusable
    18 Relief valve housing 1
    19 Bolt 2 M6 ×
     25 mm
    20 Bolt 2 M6 ×
     16 mm
    21 Bolt 1 M6 ×
     25 mm
    22 Oil strainer 1
    23 Relief valve 1
    24 Spring 1
    25 Cotter pin 1
    Not reusable
    Upper case 
    						
    							BRKTBracket unit
    7-3762Y3A11
    (FT50C) 
    						
    							62Y3A117-38
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    No. Part name Q’ty RemarksTightening torques
    Stage N·mkgf·mft·lb
    1 Oil seal 1
    Not reusable
    2 Exhaust guide 1
    3Grommet 1
    4Grommet 1
    5 Anode 1
    6 Cover 1
    7Bolt 1
    8 Cover 1
    9Bolt 1
    10 Gasket 1
    Not reusable
    11 Dowel pin 2
    12 Bolt 10 M6 ×
     25 mm
    13 Oil pan 1
    14 Gasket 1
    Not reusable
    15 Exhaust manifold 1
    16 Bolt 1 M6 ×
     45 mm
    17 Gasket 1
    Not reusable
    18 Gasket 1Not reusable
    19 Bolt 6 M6 ×
     25 mm
    20 Muffler 1
    21 Gasket 1
    Not reusable
    22 Pipe 1
    23 Rubber seal 1
    Not reusable
    24 Gasket 1Not reusable
    25 Relief valve housing 1
    26 Bolt 2 M6 ×
     25 mm
    27 Bolt 2 M6 ×
     16 mm
    28 Bolt 1 M6 ×
     25 mm
    29 Oil strainer 1
    30 Relief valve 1
    31 Spring 1
    32 Cotter pin 1
    Not reusable
    Upper case 
    						
    							BRKTBracket unit
    7-3962Y3A11
    Disassembling the oil pan
    1. Remove the muffler 1
     from the oil pan
    2
    .
    2. Remove the exhaust manifold 3
     from
    the oil pan 2
    .
    3. Remove the oil pan 2
     from the exhaust
    guide 4
    .
    4. Remove the oil strainer 5
     and the relief
    valve housing 6
    .
    È FT50C
    Checking the oil strainer and the 
    relief valve
    1. Check the oil strainer and relief valve for
    dirt and residue. Clean if necessary.
    Assembling the oil pan
    1. Install the gaskets onto the exhaust
    guide 1
    .
    2. Install the relief valve assembly 2
     by
    installing the bolts, then tightening them
    finger tight.
    3. Install the oil strainer 3
     by installing the
    bolts. 
    						
    							62Y3A117-40
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    6
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    4. Install the water pipe 4
    .
    5. Install the oil pan 5
     and bolts, and then
    tighten the bolts finger tight.
    6. Install the exhaust manifold 6
     and bolts,
    and then tighten the bolts finger tight.
    È FT50C
    7. Tighten the exhaust manifold bolts 7
    ,
    then the oil pan bolts 8
    .8. Install the muffler 9
     into the oil pan.
    S62Y7245
    7
    8
    Upper case 
    						
    							BRKTBracket unit
    7-4162Y3A11
    9. Install the muffler assembly 0
     by insert-
    ing the tip of the water pipe 4
     into the
    joint hole a
     of the upper case.
    Installing the upper case
    1. Install the upper mount 1
     and bolts 2
    into the upper case, and then tighten the
    bolts 3
    .
    2. Set the lower mounts 4
     and bolts to the
    upper case.
    3. Install the end of the spring 5
     into the
    groove of the mount housing 6
    , and
    then tighten the bolts 7
    .NOTE:
    Be sure to install the ground lead 8
     into the
    mount housing 6
    . 
    						
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